Dean Dean 52 Series Installation & Operation Manual Download Page 3 | Manualshive

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SUPER RUNNER 52 SERIES GAS FRYERS

TABLE OF CONTENTS

Page #

1. INTRODUCTION

1-1

2. IMPORTANT

INFORMATION

2-1

3. INSTALLATION

INSTRUCTIONS

3-1

4. DAILY

OPERATION

4-1

5. PREVENTATIVE

MAINTENANCE

5-1

6. TROUBLESHOOTING

6-1

7. PARTS

LIST

7-1

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Summary of Contents for Dean 52 Series

Page 1: ...ember of the Commercial Food Equipment Service Association recommends using CFESA Certified Technicians Price 8 00 24 Hour Service Hotline 1 800 551 8633 819 5784 MARCH 2002 Super Runner 52 Series Gas...

Page 2: ...fore installing or servicing this equipment WARNING Safe and satisfactory operation of your equipment depends on proper installation Installation MUST conform with local codes or in absence of local c...

Page 3: ...52 SERIES GAS FRYERS TABLE OF CONTENTS Page 1 INTRODUCTION 1 1 2 IMPORTANT INFORMATION 2 1 3 INSTALLATION INSTRUCTIONS 3 1 4 DAILY OPERATION 4 1 5 PREVENTATIVE MAINTENANCE 5 1 6 TROUBLESHOOTING 6 1 7...

Page 4: ...umber Type Serial Number Optional Equipment Item Part Number Quantity Needed 1 2 Service Information Call the 1 800 551 8633 or 318 865 1711 Service Hotline number for the location of your nearest mai...

Page 5: ...ple of a CAUTION box WARNING boxes contain information about actions or conditions that may cause or result in damage to your system and may cause your system to malfunction WARNING Example of a WARNI...

Page 6: ...iples of Operation The incoming gas flows through orifices and is mixed with air in the burners to create the correct ratio for proper combustion The mixture is ignited at the front end of each heat t...

Page 7: ...inches 15 cm rear and equipped with factory supplied 6 inch 15 cm adjustable legs or 5 inch 13 cm casters C Installation Standards 1 CE EXPORT STANDARDS Fryer installation must conform with local code...

Page 8: ...art of any industrial hood but consult local codes before constructing and installing any hood The duct system the exhaust hood and the filter bank must be cleaned on a regular basis and kept free of...

Page 9: ...Failure to do this will melt the plastic and make it very difficult to remove later 2 8 Conversion of Units Pressure 1 mbar 10 2 mm water column mm WC 0 4 Inch WC 20 mbar 204 mm WC 8 Inch WC 1 Inch W...

Page 10: ...cured correctly in a stationary position Drain all oil shortening from fryer before moving Hot oil will splash and cause severe burns upon contact 3 2 Leg and Caster Installation A General 1 Install l...

Page 11: ...a spirit level across the top of the fryer and level the unit front to back If the fryer is off level side to side a platform or other surface adjustment is needed there is no side to side level adjus...

Page 12: ...ing casters must be installed at the front of the unit Locking casters allow the fryer to be locked in position for safe operations 3 Follow the same instructions for leg installations as given above...

Page 13: ...If gas odors are detected the gas supply MUST be shut off at the main shut off valve The local gas company or FASC should be contacted immediately to rectify the problem 3 4 Gas Connections Dean Supe...

Page 14: ...rovide a 1 1 4 33 mm rigid gas connection CAUTION All connections MUST be sealed with a joint compound suitable for the gas being used and all connections MUST be tested with a soapy solution before l...

Page 15: ...kPa 35 mbar A Manifold Pressure Your local service technician should check the manifold pressure with a manometer 1 Check the rating plate for manifold gas pressures Natural gas units normally require...

Page 16: ...k Disconnect Devices for Use with Gas Fuel ANSI Z21 41 latest edition 2 For an appliance equipped with casters the installation shall be made with a connector that complies with the Standard for Conne...

Page 17: ...ollowing adjustments in terms of gas inputs and pressures B Dean gas fryers are manufactured to use the type of gas and pressure specified on the rating plate When changing gas adaptation must be perf...

Page 18: ...be shut off at the main shut off valve and the local gas company or authorized service agency contacted for immediate service 3 7 Gas Conversion Procedures See page 3 10 for gas valve illustrations an...

Page 19: ...components Obtain the necessary components using the cross reference in Section 3 8 Gas Conversion Components Conversions can only be executed by qualified factory authorized personnel ON Button Pilo...

Page 20: ...Burner Orifice Location Detail A Orifice 1 30 inch 33 mm 1 63 inch 41 mm 3 8 Gas Conversion Components Use the following components to convert from natural gas to propane and vice versa SR52G Natural...

Page 21: ...tfitted with certain optional equipment i e basket lifts Refer to the rating plate and wiring diagram located inside the front door The diagram can also be found in Section 8 4 All electrically operat...

Page 22: ...alve OFF wait 5 minutes before re lighting to allow any accumulated gas to dissipate 4 2 Pilot Lighting Procedures Initial Pilot Lighting All Dean fryers are tested adjusted and calibrated to sea leve...

Page 23: ...s 6 Open the manual shut off valve on the incoming service line 7 Apply lighted match or taper to the pilot burner head If fryer is equipped with a piezo ignitor go to Step 8 8 Turn the gas cock dial...

Page 24: ...burner head If fryer is equipped with a piezo ignitor go to Step 8 8 Press the white pilot light button on the gas valve and hold approximately 45 seconds to 1 minute until the pilot stays lit If fry...

Page 25: ...b the temperature sensing probes and the high limit thermostat CAUTION Do not leave fryer unattended The boil out solution may foam and overflow if fryer is left unattended If this happens turn thermo...

Page 26: ...ll shorten its useful life 4 Before starting operation turn the operating thermostat to the probable working temperature Wait for the oil temperature to stabilize then check with a high quality immers...

Page 27: ...Non CE Turn the gas cock dial to ON e CE Release the white pilot button 1 Turn the thermostat to the desired cooking temperature Watch to ensure the main burner ignites from the pilot 2 Allow the oil...

Page 28: ...osing End of Day When closing at night e Filter the oil in all fryers and drain the filter lines e Cover oil filled open fry vessels e Turn the control knob on the gas valve to OFF non CE or press red...

Page 29: ...teel wool or any other abrasive material on stainless steel C Filter the cooking oil and replace if necessary The oil should be filtered more frequently when under heavy use 5 1 2 Weekly A Completely...

Page 30: ...nless steel at the end of each day e Do not use steel wool abrasive cloths abrasive cleansers or powders e Do not use a metal knife spatula or any other metal tool to scrape stainless steel Scratches...

Page 31: ...ot will not ignite no evidence of gas at pilot burner 1 Check that gas valve is open and gas is present at the gas valve 2 Check pilot burner orifice for dirt or lint 3 Remove pilot burner gas supply...

Page 32: ...ssary B Main burner flames are small and appear lazy shortening does not come up to temperature quickly 1 Check gas pressure at the pressure tap of the gas valve Use dial type or standard water type U...

Page 33: ...or runs erratically 1 Incorrect location of sensor probe or defective temperature sensor 2 Loose wiring wire connection E Fryer shortening temperature cannot be controlled fryer runs at high limit tem...

Page 34: ...White Red Black Red Red Black Thermopile 6 4 2 Australia Only Temperature Control High limit Pilot Gas Valve Gas In Thermopile Thermocouple Electrode AGA Pilot Bracket Ignitor Piezo Bracket Pilot Gas...

Page 35: ...52 SERIES GAS FRYERS CHAPTER 7 PARTS LIST 7 1 Super Runner 52 Primary Components 14 0001 1 14 0001 2 14 0001 2 14 0001 3 26 21 8 9 3 4 7 16 34 17 15 27 33 18 25 24 19 20 12 11 6 2 22 1 23 30 13 32 31...

Page 36: ...t 10 810 2035 Thermostat Knob Only 11 810 2052 Drain Valve With Handle 12 810 2151 Burner Left Side 13 810 2149 Burner Center 14 810 2150 Burner Right Side 15 50 0223 Baffle Center Burners 210 1321 Pr...

Page 37: ...7 3 7 2 Super Runner 52 Gas Valves and Related Components Domestic CE and Australia 1a 2 3 5 6 7 4 16 15 14 12 9 8 13 10 11 1b...

Page 38: ...pple Black Pipe NPT x 17 1 4 4 810 2043 Clamp Pipe 5 813 0066 Elbow x 90 BM 6 813 0254 Nipple Black Pipe NPT x 3 7 813 0174 Union Black Pipe NPT 8 200 2042 AGA Pilot Bracket Australia Only 9 807 3540...

Page 39: ...n 8700 Line Avenue Shreveport Louisiana 71135 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 Tech Support 1 318 219 7135 Price 6 00 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1 800 551 8633 819 5784 06...

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