Dean 2424E Service And Parts Manual Download Page 32

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2-16

2.6 Elements and Related Components

Item

Part Number

Description

826-1831

Element, 240V/6.3kw Heating (includes mounting hardware)

826-1805

Element, 208V/6.3kw Heating (includes mounting hardware)

823-3760

Heater W/A, 208V/6.3kw Element

823-3836

Heater W/A, 240V/6.3kw Element

3 200-1376

Bracket,

Restraining

823-4573

Plate, Element Retaining

210-3320

Heating Element Spacer

210-3322

Heater Support Plate

210-3321

High Limit Clamp

210-4265

Thermostat

Clamp

810-2164

Spacer Spring 3/16”

9 823-3885

Plate

W/A, Element Guard

809-0840

Screw, 10-32 x ½ Rd SL HD ZP

* KIT7594

Flatbottom

Electric

Element Bracket Modification Kit

* Not Illustrated

Summary of Contents for 2424E

Page 1: ...rcial Food Equipment Service Association recommends using CFESA Certified Technicians 24 Hour Service Hotline 1 800 551 8633 8196115 JUNE 2007 Flatbottom Series Electric Fryers Models 1824E 2424E and Combinations Service Parts Manual ...

Page 2: ...nd serial number plate located on the inside of the fryer door DANGER All wiring connections for this appliance must be made in accordance with the wiring diagrams furnished with the equipment Wiring diagrams are located on the inside of the fryer door DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WARNING Do not attach acce...

Page 3: ...Elements inside Frypot 1 6 1 12 Replacing Heating Element under the Frypot 1 7 1 13 Replacing a Frypot 1 7 1 14 Cleaning a Seized Pump 1 7 1 15 Probe Resistance Chart 1 9 1 16 Element Wattage Amperage Calculation Charts 1 9 1 17 Troubleshooting Guides 1 10 1 18 Wiring Diagrams 1 13 CHAPTER 2 PARTS LIST 2 1 2 1 Accessories 2 1 2 2 Cabinetry 2 2 2 3 Control Panels Wireways and Related Components 2 8...

Page 4: ...t only A Thermatron system incorporates a temperature control circuit board a potentiometer and a temperature probe 1 Thermatron with Melt Cycle Option Enabled Set Thermatron to the working temperature The elements will cycle on approximately 5 seconds and off for approximately 15 seconds until the temperature reaches 66 C 150 F The Thermatron will then switch to normal operation 1 2 Thermatron Ca...

Page 5: ...FYING PARTS Rocker Switch Panel Breakers Thermatron Controller Drain Control Box Access Drain Nipple Extension Bracket Safety Drain Relay Transformer Thermatron Board Terminal Block Breaker Contactor Control Box ...

Page 6: ...ing from the terminals of the Thermatron board ensuring that each wire is marked for reattachment 3 Remove the nuts from each corner of the Thermatron temperature control board and slide the board from the studs Ensure that standoffs remain in place on studs prior to installing new board Install the new board by reversing the previous procedures Ensure that wiring and wire harnesses are connected ...

Page 7: ...corner of the access cabinet 3 Carefully remove the relay hold down spring 4 Pull relay to the left and out of the socket 5 Install the new relay by reversing the preceding procedures 1 8 Replace Breakers 1 Unplug all power cords Perform Procedure 1 3 Steps 1 5 Accessing Control Box Electronics 2 Identify faulty breaker Remove all wiring connected to the breaker terminals inside the component box ...

Page 8: ...ng screws remove panel by lowering down the front of the frame and pushing in on the high limit reset switch so that it will slide down To make reassembly easier push out the black grommet and snap back in when completely reassembled 8 Remove the screws securing the probe bracket to the elements and remove the probe bracket 9 Remove the metal clamps securing the probe to the elements 10 Disconnect...

Page 9: ...80 inch pounds torque DO NOT OVERTIGHTEN 15 Reattach the connector and reassemble in reverse order 1 11 Replace Heating Elements inside Frypot 1 Perform Procedure 1 10 Replace Temperature Probe Steps 1 9 2 Remove the four screws from the two brackets in the rear of the frypot that secure the element to the frypot 3 Remove wires from the elements by loosening and removing the nuts 4 Remove element ...

Page 10: ...refully lift the frypot from the cabinet 8 Remove the drain valve from the old frypot and install on the new frypot 9 Apply Loctite Sealant PST 567 to the high limit threads Install high limit into the new frypot 10 Follow the preceding steps in reverse to install the new frypot into the fryer 11 NOTE Apply Loctite Sealant PST 567 to all pipefittings prior to installation 1 14 Cleaning a Seized Pu...

Page 11: ...ront cover of the pump to access the gears inside see illustration below 8 GPM pump shown if the pump is accessible inside the cabinet Remove bolts to remove pump cover Remove debris or hardened shortening to free gears 3 If the front cover is not accessible the pump must be removed from the pump motor remove input output plumbing from the pump prior to removing pump Remove three setscrews from th...

Page 12: ...renheit Ohms 3 21 70 108130 27 80 84606 32 90 66721 38 100 53020 43 110 42452 49 120 34206 54 130 27735 60 140 22641 66 150 18588 71 160 15349 77 170 12741 82 180 10635 88 190 8925 93 200 7527 99 210 6391 104 220 5470 110 230 4705 116 240 4030 121 250 3441 127 260 2967 132 270 2583 138 280 2255 143 290 1977 149 300 1729 154 310 1496 160 320 1320 166 330 1170 171 340 1051 177 350 942 182 360 840 18...

Page 13: ... Watts X 12 77 kW Example To compute the New Wattage Rating of an element if a different voltage is applied use the following formula 1 17 Troubleshooting 1 17 1 Control and Heating Problems Problem Probable Causes Corrective Action A Power cord is not plugged in or circuit breaker is tripped A Plug power cord in and verify that circuit breaker is not tripped B Controller has failed B If available...

Page 14: ...ubstitute a controller known to be working for the suspect controller If the substitute controller functions correctly order a new controller If the substitution of the controller does not resolve the problem the most likely cause is a failed temperature probe Fryer heats until high limit trips without heat indicator ON Contactor element or controller has failed If available substitute a controlle...

Page 15: ...eaker is not tripped Filter pump won t start B Blockage in filter pump Test Close the drain valve and pull the filter pan out from the fryer Activate the pump If the pump motor hums for a short time then stops the probable cause is blockage of the pump itself B Pump blockages are usually caused by sediment buildup in the pump due to improperly sized or installed filter paper and failure to use the...

Page 16: ...1 13 1 18 Wiring Diagram 8051434C ...

Page 17: ...m Part Number Description 1 210 3703 Hanger Basket 2424E 2 106 2840SP Cover Assembly Frypot 1824 106 2839SP Cover Assembly Frypot 2424 3 803 0197 Fryer Friend 27 Cleanout Rod 4 823 4127 Crumb Tray 5 823 3934 Vessel Divider 6 803 0209 Brush Frypot Cleaning 823 3660 Crumb Scoop Not Illustrated ...

Page 18: ...2 2 2 2 Cabinetry 2 2 1 Backs Bases Casters Sides Etc 11824E 12424E Non Filter 9 10 11 1 2 3 4 5 6 7 8 ...

Page 19: ... 823 4063 Support Caster 6 200 2005 Back Structural 200 1500 Back Structural 7 210 9276 Upper Cap 1824E 210 9277 Upper Cap 2424E 8 200 4511 Hinge Door 9 826 1117 Caster Assembly 5 Wheel w o Brake 810 0356 5 Wheel w o Brake 826 1389 Screw 20x Hex Head ZP Pkg of 10 809 0191 Washer Lock Spring ZP 10 826 1118 Caster Assembly 5 Wheel w Brake 810 0357 5 Wheel w Brake 826 1389 Screw 20x Hex Head ZP Pkg o...

Page 20: ...2 4 2 2 2 Backs Bases Casters Sides Etc SCF 22424E and 32424E 4 19 18 13 15 16 17 12 1 9 11 8 2 5 7 3 10 14 6 20 21 22 23 24 ...

Page 21: ...1824E S S RH Cabinet 823 4277 Side W A 2424E S S RH Cabinet 14 823 3728 Side W A 1824E LH Cabinet Aluminized 15 823 3729 Side W A 1824E RH Cabinet Aluminized 16 823 3730 Panel W A U224E Cabinet LH Inside 823 4271 Panel W A 2424E Cabinet LH Inside 17 823 3731 Panel W A U224E Cabinet RH Inside 823 4272 Panel W A 2424E Cabinet RH Inside 18 823 4063 Caster Support 19 823 4064 Caster Channel Support 20...

Page 22: ...r 810 0658 Retaining Ring Unplated 2 200 4588 Liner Inner Door 1824 200 4577 Liner Inner Door 2424 3 809 0191 Washer Lock Spring ZP 4 809 0266 Screw 10 Phil TR Head ZP 5 809 0918 Screw 10 24 X 6 810 0179 Button Plug 7 810 0180 Handle Door 8 826 1343 Spring Door Hinge Lock 9 810 1105 Magnet Offset Door 10 816 0529 Bumper Rubber Self Adhesive 11 824 1150 Panel W A Outer Door 1824 824 1149 Panel W A ...

Page 23: ...her 5 823 4684 Fluecap 2 2424 6 823 3474 Deflector 2424 Short Oil 7 823 4101 Deflector 24L 18R Oil 8 210 4802 Fluecap 1 2424 9 823 3699 Top Assembly One Piece Standard Flue 1824 use 823 3264 for 2424 10 823 3622 Top Assembly One Piece Short Flue 1824 use 823 3473 for 2424 11 823 4916 Marine Edge 1824 use 823 4917 for 2424 12 210 9276 Upper Cap 1824E use 210 9277 for 2424 13 106 3253SP Frame Assemb...

Page 24: ...2 8 2 3 Control Panels Wireways and Related Components 23 24 1 2 12 14 9 10 22 18 17 16 13 15 20 21 11 19 3 4 5 6 7 8 ...

Page 25: ...e Assembly 5 Amp w Leads 10 807 3750 Fuse 300V 5 Amp 826 1988 Fuse Holder with Fuse 300V 5 Amp 11 200 1921 Support Circuit Breaker 12 200 3237 Plate Control Box Mounting 13 807 0070 Terminal Ground Lug 14 807 0074 Contactor 3 Pole 600 V 40 Amp 15 807 3610 Block Dean Terminal 1501 AL 9CU 16 807 3622 Connector 1 X 45 Degree 17 807 3625 Conduit 1 Liquid Tite Flex 18 807 3744 Connector 1 X 90 Degree 1...

Page 26: ...2 10 2 4 Electronic Components 1 2 3 4 5 6 7 8 9 10 12 13 11 ...

Page 27: ...E 2424E 802 2052 Label TMT Dial 816 0534 Knob Go Control PS 125 PL 2 106 0850 Faceplate Assembly Thermatron 14G 802 2134 Label Thermatron Go Face 210 3377 Face Plate Thermatron Retro 5 807 3610 Block Dean Terminal 1501 AL 9CU 6 807 3748 Breaker 3 Pole 240VAC Circuit 7 807 0074 Contactor 208 240VAC 50 60Hz 8 807 3682 Transformer 230VAC 9 807 2103 Microswitch CE Straight Lever 10 106 2148 Probe Asse...

Page 28: ...ite 3 810 2759 Filter Screen 2424 4 810 2760 Compression Cap 5 813 0867 Nipple X 6 SS 6 823 3480SP Pan W A BI 18 Portable Stationary 7 823 3492 Lid W A SCF2424 LJS 823 4885 Lid W A Flatbottom 3 Drain 8 823 3509 Crumb Basket W A LJS UFF 810 2100 Motor Pump 120 230 V 1 3 HP 810 2098 Pump 8 GPM Filter 9 823 4280 Ring W A Hold Down SCF22424E 10 823 4274 Pan W A Filter 2424E 11 810 2172 Disconnect Male...

Page 29: ... Assembly SCF2424 1 200 2627 Brace Cross 2 200 2641 Filter Frame Side 2424SCF 3 200 2642 Filter Frame Front Rear 4 809 0054 Nut Elastic Stop 10 32 Zn Pl 5 809 0767 Screw 10 32 X Phil Tr Hd SS 6 809 0823 Nut Nylock 20 7 810 2805 Caster 2 Filter Pan 8 826 1389 Screw 20x Hex Head ZP package of 10 Not Illustrated ...

Page 30: ...der Fryer Filter UFF Components R i g h t F l u s h c o n f i g u r a t i o n illustrated 30 26 10 29 26 26 16 29 10 28 27 10 25 34 19 20 17 16 21 2 22 23 19 10 19 18 4 3 6 7 5 24 13 1 12 15 10 13 14 11 33 32 31 9 8 ...

Page 31: ...witch Right Oriented Flush Valves Only 12 810 2170 Disconnect inch Male 13 813 0022 Nipple inch X Close NPT 14 813 0165 Elbow inch X 90 NPT Street 15 813 0062 Elbow inch X 90 NPT 16 813 0625 Nipple inch X Close NPT 17 813 0006 Bushing inch to inch NPT Hex 18 813 0613 Plug inch NPT Hex 19 813 0003 Tee inch NPT 20 813 0093 Nipple inch X 4 inch NPT 21 813 0173 Union inch NPT 22 813 0673 Nipple inch X...

Page 32: ...eater W A 208V 6 3kw Element 823 3836 Heater W A 240V 6 3kw Element 3 200 1376 Bracket Restraining 4 823 4573 Plate Element Retaining 5 210 3320 Heating Element Spacer 6 210 3322 Heater Support Plate 7 210 3321 High Limit Clamp 210 4265 Thermostat Clamp 8 810 2164 Spacer Spring 3 16 9 823 3885 Plate W A Element Guard 809 0840 Screw 10 32 x Rd SL HD ZP KIT7594 Flatbottom Electric Element Bracket Mo...

Page 33: ...2 17 2 7 Harnesses 1 2 3 4 13 16 15 14 9 10 11 12 5 6 7 8 ...

Page 34: ...il Out 106 2139 Wire Assembly Power Switch 7 106 2134 Harness Assembly Drain Valve 8 106 2138 Wire Assembly Power 9 106 2141 Harness Assembly Element 10 106 2145 Harness Assembly 208VAC Ext 11 106 2146 Harness Assembly Potentiometer 12 106 2159 Harness Assembly Oil Return MSW CBX Add On 13 106 2191 Harness Assembly SCF24E Heater Strip 14 106 2331 Harness Assembly Oil Return MSW CBX Add On 15 106 2...

Page 35: ...357 Tubing 24E Flush Line 2 813 0003 Tee NPT BM 3 813 0022 Nipple x Close NPT BM 4 813 0087 Nipple NPT X 1 BM 5 813 0156 Plug NPT Hex Head BM Pipe 6 813 0173 Union NPT BM 7 813 0368 Nipple NPT X 16 00 BM 8 813 0613 Flare Fitting 37 Degree X 9 813 0614 Flare Fitting 37 Degree X 10 813 0625 Nipple Black X Close NPT BM 11 813 0632 Elbow Street 90 Deg 12 813 0730 Tee NPT Black 816 0548 Cap Vinyl Yello...

Page 36: ...125 Ball Drain Valve 3 810 2363 Tubing Rear Vessel Flush Line 24E 810 2671 Tubing Rear Vessel Flush Line 2424E 810 2362 Tubing Rear Vessel Flush Line 1824E 810 2316 Tubing Flare 14 73 3 Drains 4 813 0452 Plug Pipe NPT BM 5 813 0614 Flare Fitting 37degree X 813 0613 Flare Fitting 37 Deg x 3 drains 6 813 0625 Nipple Black Close NPT BM 7 813 0631 Elbow X 90 Degree 8 813 0632 Elbow Street 90 Degree 9 ...

Page 37: ...etainer Drain Valve Nut 5 826 1366 Nut 4 40 KEPS HX Pkg of 25 6 901 2348 Cover Safety Switch LH 902 2348 Cover Safety Switch RH 7 807 2103 Switch CE Micro Straight Lever 8 816 0220 Insulation RF Switch 9 809 0988 Washer Nylon 10 106 3604 Bracket Assembly Switch 11 810 2052 Valve Drain 1 w Nut 823 3463 Valve w Microswitch Holder 1 Drain Older Units 814 0047 Sleeve Red Handle Drain Valve Older Units...

Page 38: ...4 182 4 with 1824 on Right Plumbing with flush on far left cabinet 3 2424 1824 with 1824 on Left Plumbing with flush on far left cabinet 3 2424 182 4 with 1824 on Right Plumbing with flush on far right cabinet 22 2 3 4 5 10 8 18 6 7 21 20 19 18 13 15 14 16 17 11 10 9 8 12 1 ...

Page 39: ...9 813 0732 Nipple 1 inch X 2 inch NPT Toe 10 813 0765 Tee 1 inch X 1 inch X 1 inch 11 813 0391 Nipple 1 inch X Close NPT 12 810 2052 Valve Drain 1 inch 13 813 0659 Cap 1 inch NPT Pipe 14 813 0143 Nipple 1 inch X 2 inch NPT Toe 15 813 0760 Tee 1 inch X 1 inch X 1 inch NPT Drain 16 813 0686 Cap Drain Flush End 1824G Left 17 813 0165 Elbow inch X 90 NPT Street 18 200 1838 Tube 1 inch X 17 inch Drain ...

Page 40: ...Sleeve 3 5 809 0969 Clamp 3 6 200 8131 Tube 2424 3 Middle Down Spout Connector 9 21 200 8135 Tube 1824 3 Middle Connector 10 38 200 8129 Tube 2424 3 Middle Down Spout Connector 8 71 7 823 4850 Tube W A 3 Flatbottom Right Drain w Drain Flush 8 200 8128 Tube 2424 3 Drain Connector 16 200 8130 Tube 24 3 Right Drain Connector 16 200 8132 Tube 18 3 Right End Connector 9 88 823 4883 Handle W A Drain Fla...

Page 41: ... 3 807 0155 9 Pin Male 4 807 0156 9 Pin Female 5 807 0157 6 Pin Male 6 807 0158 6 Pin Female Panel Mount 7 807 1062 3 Pin Male 8 807 1068 2 Pin Cap 94V 2 White M L 9 807 2135 6 Pin Hi Amp Male 10 807 2136 6 Pin Hi Amp Female 11 807 2360 3 Pin Female 12 807 3232 4 Pin M L Female Cap 13 807 3557 6 Pin Housing Cap 807 3618 9 Pin Male 807 3619 4 Pin Female 106 3636 Power Cord Assembly Not Illustrated ...

Page 42: ...Shreveport Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 FAX Tech Support 1 318 219 7135 819 6115 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1 800 551 8633 JUNE 2007 ...

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