DDK CM10-SP Series Assembly Manual Download Page 12

Page: 12 / 12

Material No.

Page

TC-605

11/11

*When using a conduit

(1) Tighten the nipple of conduit connector on the plug connector (CM10).

(2) Set the conduit on the nipple of conduit connector.

(3) Fix the conduit to the plug connector (CM10). If the conduit is used in a moving part, fix the conduit with a

saddle, etc. so that no load is applied to the plug connector (CM10) and to the conduit connector. If the

conduit is fixed with a saddle, etc., make sure that no load is applied to the fixing area. Set the protective
cover (rubber etc.,) on the conduit to avoid cable damage.

Recommended conduit & connector : NIPPON FLEX CO.LTD

Conduit

Tipe:VF

Tipe:SR

Tipe:FBN

Tipe:EM

Tipe:VFS

Tipe:SRK

etc.,

Connector

Tipe:RCM

* NIPPON FLEX CO., LTD home page

→

http://www.nipolex.co.jp

Plug connector

Conduit

Conduit
connector

Protective cover
(Rubber etc.)

Saddle

(2)

Plug connector

Conduit
connector

Conduit

(1)

Plug
connector

Conduit
Connector
(nipple)

Cable

(3)

Summary of Contents for CM10-SP Series

Page 1: ... Manual Standard Type Date of Issue Feb 16 2009 Manual No TC 605 DDK Ltd Production Engineering Department 14 Matsuyama cho Moka shi Tochigi 321 4393 Japan 改版年月日改版 No Ａ 08 3 26 新規発行Ｂ 08 5 13 変更通知 No T 2205 Revision Date Revision No A 2009 2 16 New Issue B 2013 10 23 T 3671 ...

Page 2: ...2 1 Applicable connector 2 3 Cable Assembly Process 3 3 1 Cutting a cable 3 3 2 Inserting parts 3 3 3 Stripping a cable 3 3 4 Soldering a contact 4 3 5 Inserting a contact 5 3 6 Tightening a back shell 6 3 7 Inserting a bushing and a cable clamp 8 3 8 Tightening a clamp nut 9 ...

Page 3: ... to the CM 10 angle plug connector Solder type 2 Specifications 2 1 Applicable connector Connector name Drawing number CM10 SP2S S D6 115J AP12161 1 CM10 SP2S M D6 115J AP12161 2 CM10 SP2S L D6 115J AP12161 3 CM10 SP10S S D6 115J AP12159 1 CM10 SP10S M D6 115J AP12159 2 CM10 SP10S L D6 115J AP12159 3 ...

Page 4: ...wire to the B length Note Make sure to strip the cable to the correct length Do not leave cutting or scratch to the cable core When making CM10 SP10S D6 strip the cable for No 10 terminal in a way that the A length becomes 1mm longer than that of other cables This is to prevent excessive tension of the cable when inserting the contact to the housing in the next process Cable cut length 35 0 5mm fo...

Page 5: ...n soldering make sure that the solder does not stick to the circumference of the solder cup When using a drain wire attach a heat shrink tube to the drain cable after soldering When making CM10 SP10S D6 the cable for No 10 terminal is 1mm longer than other cables To avoid the cable tension when inserting a contact to the housing in a later process The difference in the total A length of the cables...

Page 6: ...le back shell is inserted Take care not to insert the contact upside down as shown below Insert the contact so that the terminal number face the same direction However in case of CM10 SP2S D6 insert the contact so that the lance and the terminal number face the opposite direction Using a pull out tool for pulling up inserted contact Tool No 357J 50548T Refer to the instruction manual in case of us...

Page 7: ...tening temporarily match the concavity and convexity of the plug shell with those of the angle back shell You can confirm the correct connection of concavity and convexity waving lightly back shell just before inserting to BS coupling Temporarily tighten Adhesive to be coated to 2 threads of the circumference Straight back shell Back shell coupling Back shell coupling Straight back shell Back shel...

Page 8: ...hen setting the work to the wrench adjust it to the 2 surface width To remove take the reverse steps Recommended jigs and tools BS coupling tightening tool wrench 357J 51333T Bit 357J 51344T Torque wrench CL6N x 8D Tonichi Mfg Recommended tightening guide 357J 50494T Reference dimension for fixing the back shell 17 20 Board thickness 10 Back shell 2 surface width Back shell coupling Fix the back s...

Page 9: ... 3 7 Inserting a bushing and a cable clamp Insert the bushing and the cable clamp in the back shell Note After the Bushing insert confirm that cable position should be inside of Bushing Insert Cable clamp Bushing Cable Back shell ...

Page 10: ...ting the work to the wrench adjust the 2 surface width In case of squeezing the clamp nut with excessed torque provided as above the clamp nut may be broken Please use the torque wrench To remove take the reverse steps Recommended jigs and tools Clamp nut tightening tool wrench 357J 51334T Bit 357J 51345T Torque wrench CL6N 8D Tonichi Mfg Recommended tightening guide 357J 50494T Torque wrench Tigh...

Page 11: ...oncavity and convexity are fit in Push it straight take care not to tilt To remove rotate the coupling and pull out to straight Receptacle connector key Convexity Plug connector key Concavity Push it straight 2 Pull out to straight Receptacle connector mark Plug connector mark 1 Rotate the coupling Coupling ...

Page 12: ...and to the conduit connector If the conduit is fixed with a saddle etc make sure that no load is applied to the fixing area Set the protective cover rubber etc on the conduit to avoid cable damage Recommended conduit connector NIPPON FLEX CO LTD Conduit Tipe VF Tipe SR Tipe FBN Tipe EM Tipe VFS Tipe SRK etc Connector Tipe RCM NIPPON FLEX CO LTD home page http www nipolex co jp Plug connector Condu...

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