DDC SB-3623XKX Hardware Manual Download Page 33

Data Device Corporation

Leadership Built on Over 50 Years of Innovation

Data Device Corporation (DDC) is a world leader in the design and manufacture of high-reliability Connectivity, Power and Control solutions (Data 
Networking; Power Distribution, Control and Conversion; Motor Control and Motion Feedback) for aerospace, defense, space, and 

 

industrial applications. With awards for quality, delivery and support, DDC has served these industries as a trusted resource for more than 50 
years... providing proven solutions optimized for efficiency, reliability, and performance. Data Device Corporation brands include DDC, Beta 
Transformer Technology Corporation, National Hybrid Inc., North Hills Signal Processing Corporation, Pascall Electronics Ltd., and XCEL Power 
Systems Ltd. DDC is headquartered in Bohemia, NY and has manufacturing operations in New York, California, Mexico, and the United Kingdom.

Beta Transformer Technology Corporation, a subsidiary of DDC and leader in high reliability transformer, magnetic and cable assembly solutions 
for the aerospace, defense, and space industries, offers field proven transformer solutions for the most demanding industrial environments… 
extreme temperature, shock, vibration, dust, fluid, and radiation.  Beta Transformer developed many of the world’s smallest transformers and 
inductors, and is recognized for superior quality and performance.  Beta Transformer headquarters along with their main design and 

 

manufacturing operations are located in Bohemia, NY.  Beta has expanded production capabilities through their manufacturing operations at Beta 
Transformer Mexico, S. DE R L. DE C.V., located in Ensenada, Mexico, and North Hills Signal Processing Corporation in H. Matamoros 
Tamaulipas, Mexico, both subsidiaries of Beta Transformer Technology Corporation.

XCEL Power Systems and Pascall Electronics are divisions of DDC Electronics, Ltd., a subsidiary of Data Device Corporation. DDC Electronics, 
Ltd. specializes in the design and manufacture of power supply solutions for extreme environments. With over 30 years of experience in the 
defense, aerospace and industrial sectors, DDC Electronics is a trusted source for complete solutions in the design, development and  
manufacture of electronic power conversion products – from single converters to complex multi- function conversion systems. DDC Electronics 
products are the first choice for power with In-Flight Entertainment & Connectivity (IFEC) and defense systems.  There are more than 170,000 
Pascall power supply units installed on commercial aircraft. XCEL and Pascall power supply units are in service with Ground, Air and Naval 
forces across the world, powering state of the art electronic systems, and trusted by industry leaders to deliver reliable proven performance in 
some of the most challenging environments to be found anywhere.  DDC Electronics, Ltd. headquarters, along with the XCEL Power Systems 
design operations and the Pascall Electronics factory are located in the UK.

DDC Microelectronics, a division of Data Device Corporation and formerly the space microelectronics division of Maxwell Technologies, is a  
leading developer and manufacturer of innovative, cost-effective, space-qualified microelectronics solutions for satellites and spacecraft.  DDC 
Microelectronics has provided space-qualified radiation-tolerant and radiation-shielded products, including semiconductors and single-board 
computers, to the space industry for more than two decades. DDC radiation mitigated power modules, memory modules, and single board  
computers incorporate powerful commercial silicon for superior performance and high reliability in space applications. DDC Microelectronics 
specializes in understanding the radiation performance of commercial semiconductors, qualifying selected components for use in space,  
integrating them with proprietary radiation mitigation technologies, and manufacturing and screening these products in a DLA approved  
MIL-PRF-38534 facility, located in southern California.

Military | Civil Aerospace | Space | Industrial

Certifications

Data Device Corporation is ISO 9001:2008, AS 9100 Rev C, EN 9100, and JIS Q9100 certified.  DDC has been granted certification by the 
Defense Logistics Agency, Land & Maritime (DLA) for manufacturing Class D, G, H, and K hybrid products in accordance with MIL-PRF-38534. 
Industry documents used to support DDC's certifications and Quality system are MIL-STD-883, ANSI/NCSL Z540-1, IPC-A-610, MIL-STD-202, 
JESD-22, and J-STD-020.

Beta Transformer Technology Corporation (BTTC) and its subsidiaries are ISO 9001:2008 and AS 9100 Rev C certified.  BTTC has been 
granted certification as a qualified source of transformers by the Defense Logistics Agency, Land & Maritime (DLA) and is listed on the QPL for 
products MIL-PRF 21038/27-01 through -31 Product Levels C, M and T.

DDC Electronics, Ltd.’s XCEL Power Systems and Pascall Electronics manufacturing operations are ISO 9001:2008, AS 9100 Rev C, EN9100 
and ISO 14001:2004 certified. 

Your Solution Provider for... Connectivity, Power, and Control

Data Bus Solutions 

DDC is the market leader in high  
reliability data bus solutions for  
MIL-STD-1553/1760, ARINC 429, Fibre 
Channel, Ethernet, CANbus, Serial I/O 
and other protocols, and is one of the few 
companies able to provide a full range 
of computers, boards, hybrids and ASIC 
solutions for aerospace, defense and 
space applications.

Connectivity

Power Supplies

DDC supplies highly customized power 
products to the aerospace, defense, 
maritime and satellite  
communications industries.

Power

Motor Controllers and Drives

DDC is the world leader in high  
reliability torque, speed, and position 
controllers and drives engineered to 
operate in demanding environments.

Control

Solid-State Power Controllers

DDC’s programmable solid-state power 
controllers provide simple and reliable 
power management for aerospace and 
defense systems.

Motion Feedback

DDC is the world leader in the design 
and manufacture of Synchro/ 
Resolver-to-Digital and Digital-to- 
Synchro/Resolver converters.

Summary of Contents for SB-3623XKX

Page 1: ...ary Position Feedback and Control Systems Motor Control Machine Tool Control Antenna Control Robotics and Process Control Systems DDC s PCIe card provides ideal compatibility with modern desktop compu...

Page 2: ...ng supplier of Synchro Resolver to Digital and Digital to Synchro Resolver components the smallest most accurate synchro resolver to digital and digital to synchro resolver converters available today...

Page 3: ...t http www ddc web com for the latest information All rights reserved No part of this Manual may be reproduced or transmitted in any form or by any mean electronic mechanical photocopying recording or...

Page 4: ...8 88 Updated System Requirements Updated LED section Added Linux section Added LabView support section Updated Program Amplitude and Program Frequency Updated Software Ordering Info Rev D August 2017...

Page 5: ...port 2 2 OVERVIEW 3 2 1 Features 3 2 2 System Requirements 5 2 3 Applications 5 2 4 Mechanical Outline 6 2 5 Specifications 7 3 HARDWARE INSTALLATION 10 3 1 Hardware Configuration 10 3 2 Supplemental...

Page 6: ...KX Synchro Resolver PCI Express Output Card 4 Figure 2 SB 36230KX Block Diagram 5 Figure 3 SB 36230KX Mechanical Outline 6 Figure 4 Supplemental Power Connector Location 11 Figure 5 Simulation Board u...

Page 7: ...2 Table 3 Output Voltage Configurations 14 Table 4 DC to DC Converter Configuration 16 Table 5 Reference Oscillator Options 16 Table 6 Oscillator Frequency 17 Table 7 Oscillator Amplitude 17 Table 8 D...

Page 8: ...andling and Cautions The SB 36230KX uses state of the art components and proper care should be used to ensure that the device will not be damaged by Electrical Static Discharge ESD physical shock or i...

Page 9: ...event that problems arise beyond the scope of this manual you can contact DDC by the following US Toll Free Technical Support 1 800 DDC 5757 ext 7771 Outside of the US Technical Support 1 631 567 560...

Page 10: ...Each channel can be software programmable for either Synchro or Resolver signal formats 2 1 Features Half Length Standard Height PCI Express x1 Form Factor Six independent Digital to Synchro Resolver...

Page 11: ...d free Included Software Complete Synchro C SDK o Plug n Play Windows drivers o User API Library Abstracts all low level hardware memory registers Minimizes user application development effort Windows...

Page 12: ...on One available PC peripheral power connector A supported operating system 2 3 Applications The SB 36230KX is designed for high performance industrial and military control systems Synchros and resolv...

Page 13: ...O V E R V I E W Data Device Corporation SB 36230KX Manual www ddc web com Rev G 4 19 6 2 4 Mechanical Outline Figure 3 SB 36230KX Mechanical Outline...

Page 14: ...0 11 8 6 8 90 14 96 7 48 15 15 99 2 Vrms Vrms mA mV Vrms mA DYNAMIC ROTATION Max 10 bit resolution 11 bit resolution 12 bit resolution 13 bit resolution 14 bit resolution 15 bit resolution 16 bit reso...

Page 15: ...mA DIGITAL OUTPUTS DRIVE CAPABILITY Sync Pulse LVTTL 3 3V output 12 mA drive capability POWER SUPPLY Voltages Tolerances per PCIe CEM 3 3 V 12 V Current 3 3 V 12 V Supplemental Connector Voltage P2 5...

Page 16: ...grammable for 10 16 bits for dynamic rotation 3 Add 2 arc minutes max to specified accuracy with 90V transformer coupled option 4 Typical output voltage assumes a nominal reference input voltage The o...

Page 17: ...onnector See Section 3 2 for details Make sure that adjacent cabling and wiring do not hinder the airflow around the card The card is a true Plug and Play device Interrupts and memory selections will...

Page 18: ...Power Connector Location 3 3 SB 3623x LED status SB 3623x has 5 LEDS located in the upper top left corner on the card CR2 CR3 CR12 CR13 CR10 These LEDs are used to indicate the status of the cards FP...

Page 19: ...Configuration S1 S2 S3 S4 Synchro X Z Y Disabled Resolver SIN COS SIN COS Single Ended Resolver Note 1 Disabled COS SIN Disabled Note When using single ended configurations S1 and S4 on the card s con...

Page 20: ...will be active 4 1 1 1 Output Status The active status of each specific output leg S1 S4 for all channels is constantly monitored in an internal register that is accessible through software This statu...

Page 21: ...pecified voltage S4 is active only in Resolver mode 4 1 3 Scaling Lower Output Voltages The output voltages can be scaled down by lowering the reference input voltage as follows Reference Input Voltag...

Page 22: ...reference input voltage of the output type selected Refer to Table 3 For a maximum reference input voltage of 26 Vrms the LOR threshold is 3 8 Vpeak For a maximum reference input voltage of 6 8 Vrms...

Page 23: ...le 5 for details The oscillator frequency and voltage are programmable through software The oscillator output is transformer isolated To use the on board reference oscillator for a specific channel s...

Page 24: ...ltiplier which is an integer is determined by the following formula Amplitude V bit X bit multiplier Table 7 Oscillator Amplitude Board Type Voltage Range V Output Scaling V bit Bit Multiplier Range E...

Page 25: ...s pinouts for the SB 3623XKX The connectors described here are the two connectors on the I O bracket 4 3 1 I O Connector Overview The supplied mating connectors are listed in Table 8 below Table 8 DD...

Page 26: ...D E T A I L E D A R C H I T E C T U R E Data Device Corporation SB 36230KX Manual www ddc web com Rev G 4 19 19 Figure 6 P3 Mating Connector Figure 7 P4 Mating Connector...

Page 27: ...y test point Do not connect 8 TP2 Factory test point Do not connect 9 TP3 Factory test point Do not connect 10 DGND Digital Ground 11 AGND Analog Ground 12 CH4_S4_OUT Channel 4 Synchro Resolver output...

Page 28: ...D Digital Ground 36 AGND Analog Ground 37 CH5_S1_OUT Channel 5 Synchro Resolver outputs Refer to Table 2 for signal connections 38 CH5_S2_OUT 39 CH5_S3_OUT 40 CH5_S4_OUT 41 AGND Analog Ground 42 CH3_S...

Page 29: ...onnector Pinouts Pin Function Description 1 SYNC_A Sync pulse channel 0 2 SYNC_E Sync pulse channel 4 3 SYNC_B Sync pulse channel 1 4 SYNC_F Sync pulse channel 5 5 SYNC_C Sync pulse channel 2 6 DGND D...

Page 30: ...with a hardware abstraction layer for the DDC Motion Feedback hardware This software layer includes the routines that dramatically reduce software development time by providing high level C functions...

Page 31: ...and the self test within the sample programs will pass There are however some situations that can cause problems during the installation The most common are detailed below An error is returned when a...

Page 32: ...826 Notes 1 Output type is configured for Synchro signals only S1 S2 S3 2 Output type is transformer isolated and requires a dual width slot 3 Adds 2 arc minutes max to specified accuracy 4 Transforma...

Page 33: ...operations and the Pascall Electronics factory are located in the UK DDC Microelectronics a division of Data Device Corporation and formerly the space microelectronics division of Maxwell Technologie...

Page 34: ...C Electronics Ltd Headquarters Westbridge Business Park Cothey Way Ryde Isle of Wight PO33 1QT UK Tel 44 0 1983 817300 DATA DEVICE CORPORATION REGISTERED TO AS9100 2016 ISO9001 2015 FILE NO 10001296 D...

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