DCS DCS4660T Operating Instructions Manual Download Page 1 | Manualshive

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DCS DCS4660T Operating Instructions Manual Download Page 1

The “EXTRACTOR” – Series 4 Model DCS4660T

TRUCK MOUNTED COMBINATION JET/VAC SYSTEM

Designed and Manufactured by DCS Manufacturing Pty Ltd

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Section 5

SECTION

5

:

OPERATING INSTRUCTIONS

WARNING

NEVER USE ANY JETTING ATTACHMENTS

ABOVE GROUND, THIS CAN RESULT IN

SERIOUS INJURY OR DEATH

JETTING ATTACHMENTS MUST BE

CORRECTLY INSERTED IN PIPE

OR CULVERT BEFORE ENGAGING

WATER PUMP

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Summary of Contents for DCS4660T

Page 1: ...ned and Manufactured by DCS Manufacturing Pty Ltd 1 Section 5 SECTION 5 OPERATING INSTRUCTIONS WARNING NEVER USE ANY JETTING ATTACHMENTS ABOVE GROUND THIS CAN RESULT IN SERIOUS INJURY OR DEATH JETTING ATTACHMENTS MUST BE CORRECTLY INSERTED IN PIPE OR CULVERT BEFORE ENGAGING WATER PUMP ...

Page 2: ...intenance or service with engine running or PTO engaged NEVER attempt any maintenance on rear door or collector body without securing safety props in position NEVER override any of the Extractor s safety systems they are thereto protect you DAILY MAINTENANCE The following maintenance checks should be performed daily prior to departing depot a Water pump oil level b Vacuum pump oil level c Hydrauli...

Page 3: ...se entry remembering the Extractor s boom assembly has a working radius of 200º from rear right side corner through to left hand side front 4 With truck in position secure park brake select neutral gear and activate rotating beacons optional equipment and work lights if required optional equipment 5 Alight from cab and position appropriate safety signage and witches hats in accordance with Company...

Page 4: ... neutral gear b Check air pressure is at 600 kPa before proceeding c Fully depress clutch and hold down manual only d Switch system power to ON Switch No 1 L H side e WAIT 5 Seconds f Switch PTO control to ON Switch No 2 R H side g Select 6th gear high for main hose reel manual only 3rd gear high for small hose reel manual transmission Select A if I Shift h Slowly release clutch manual only i The ...

Page 5: ...N AND SEWER CLEANING Cont d Hino Engagement Procedure a With engine at idle park brake secure ensure neutral is selected b Check air pressure is at 600 kPa before proceeding c Turn system power switch to On Yellow Switch Wait 20 seconds d Turn PTO work mode switch to On Red Switch e Wait 5 seconds then select OD on Auto Gear f The system is fully functional after the engine speed has settled at 90...

Page 6: ...O NOT LIFT BOOM ANY MORE THAN 50mm to remove from storage cradle Damage will occur to the truck cabin 14 Depress boom ROTATION UNLOCK and rotate boom end to alignwith pit and then depress boom ROTATION LOCK 15 Depress BOOM OUT IN to align boom end over pit Maximum extension 1200mm NOTE If BOOM UP function is activated during boom rotation the ROTATION LOCK will automatically be activated 16 Remove...

Page 7: ...1 Select the required system operating RPM Refer to Pipe Cleaning Flow Selection Guide at end of this section with select switch located at central fixed control station The selection mode which is rated to water pump flow between 160 to 265 litres per minute is dependant of condition of pipe to be cleaned HANDY HINT To conserve water in a lot of situations the lower setting can be used for hose t...

Page 8: ...wer control of hose and Freewheel should not be used only use Hose out and Hose In functions 28 Periodically check water tank sight gauge to ensure the Extractor is receiving enough water supply from hydrant to maintain pump requirements 29 Always keep a watchful eye on the sewer hose to ensure tension is maintained for operation in both IN and OUT modes ensuring hose does not form on boom IMPORTA...

Page 9: ...times turning the water pump OFF can assist 35 Watch the pipe at point of hose entry and upon sighting water spray from the jetting nozzle turn water pump OFF then complete hoseremoval IMPORTANT Never attempt hose and nozzle removal while jetting function is on 36 Turn Vacuum Pump OFF 37 NOTE Boom must be fully extended for storage Reverse Set up procedure 38 Volvo Disengagement Procedures Manual ...

Page 10: ...ING INSTRUCTIONS SETTING TO WORK DRAIN AND SEWER CLEANING Cont d Hino Disengagement Procedure Allison 3200 SeriesTransmission a With engine at idle select N on Allison controlpanel b Ensure Allison transmission is in neutral then turn PTO work modeswitch to Off Red Switch c Turn system power switch to Off Yellow Switch d Turn off beacons and work lights Optional ...

Page 11: ...locked turn the valve off disconnect the hose and turn the Vacuum pump on HYDRO EXCAVATION HAND GUN CLEANING If Applicable 1 Follow Spotting and Set Up instructions as per clauses 1 15 under this section 2 Secure hand gun assembly to hose end fitting on small reel andunroll hose length required 3 Activate Remote Controller as listed at end of this section and turnHydro pump switch located on the m...

Page 12: ...ems on truck will shut down The truck will then shift into neutral Volvo only To restart system reset all water and vacuum pump switches both E Stops then return to cabin and restart the system Note Stop button on remote are NOT emergency stops although they will shut down the vacuum pump both water pumps UNLOADING PROCEDURE 1 Position truck on stable terrain 2 Engagement Procedures Manual and I S...

Page 13: ...flashes b Press Door Open c Press Tank Tip d Press Tank Flush e Press Tank Down e Press Door Close hold in until Door Lock light flashes f Press Door Lock A continuous light indicates operation completed Flashing light indicates next operation that can be performed If height is a problem when tipping use the remote control to unlock and rotate the boom 90 deg Tipper Only NOTE Any interruption to t...

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