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DCS BG36-BQARL Use And Care Manual Download Page 32

31

36 Grill Cart Parts List

ITEM DESCRIPTION

PART NO.

1

Side Shelf Tray   

41067      

2

Side Shelf End Cap

14205

3

Side Shelf Assembly

18212

4

Bolt

15003-06

5

Left Body Panel

41053

6

Rear Body Panel

41083

7

Hex Bolt

15150

8

Right Side Body Panel

41054

9

Door Catch

14204

10

5” Caster

18022

11

Nut

15021-09

12

Axle

41062

13

8” Solid Rubber Wheel

18264

14

Hub Cap

41075-01-SP

15

Torx Screw

15002-45

16

Kickplate Weld Assembly

41097-01

ITEM DESCRIPTION

PART NO.

17

Pull Handle

18204-02

18

Right Door Assembly

41113-01

19

Screw

15001-13

20

Door Stop Tab

41094

21

Hex Bolt

15002-17

22

LP Drawer Dam

41077

23

Screw

15002-41

24

Pull Handle

18024-01

25

Left Door Assembly

41113-02

26

Screw

15139

27

Top Hinge R/H

41092-01

Top Hinge L/H

41092-02

28

Screw

15002-26

29

Bottom Hinge L/H 

41093-01

Bottom Hinge R/H 

41093-02

30

Cart Drawer Assembly

41132

27

26

17

18

16

15

14

13

12

19

21

20

22

30

10

5

3

1

6  

2

4

7

8

9

11

24

25

28

29

23

NOTE:

Carts sold separately.

Summary of Contents for BG36-BQARL

Page 1: ...THE PROFESSIONAL 36 48 BG GRILL Use and Care Guide Models BG36 BQARN BG36 BQARL BG48 BQARL BG48 BQARN BG48 BQRL BG48 BQRN ...

Page 2: ...an be answered by a DCS Consumer Service Representative at 1 888 281 5698 or by mail DCS Attention Customer Service 5800 Skylab Road Huntington Beach CA 92647 WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before use installing or servicing this equipment Fo...

Page 3: ...TIONS 16 17 USINGTHE SMOKER SYSTEM 18 USINGTHE ROTISSERIE 19 22 CARE CLEANING 23 BURNER REMOVAL CLEANING 24 TROUBLESHOOTING 25 PARTS LISTS Grill Burner Assembly Parts List 26 Grill Body Parts List 27 Rotisserie Assembly Parts List 28 Smoker Burner Assembly Parts List 29 48 Grill Cart Parts List 30 36 Grill Cart Parts List 31 WIRING DIAGRAM Wiring Diagram BG36 BQAR Models 32 Wiring Diagram BG48 BQR...

Page 4: ... let clothing pot holders or other flammable materials come in contact with or too close to any grate burner or hot surface until it has cooled Fabric may ignite and result in personal injury Do not heat unopened food containers as a build up of pressure may cause the container to burst Use a covered hand when opening the grill lid and only do so slowly to allow heat and steam to escape Never lean...

Page 5: ...ed clearances listed When using the open top burners always use flat bottomed utensils which are large enough to cover the burner Adjust the flame so that it heats only the bottom of the pan to avoid ignition of clothing Position handles inward away from open edges of the unit to avoid burns associated with unintentional spillovers Hold the handle of the pan to prevent movement of the utensil when...

Page 6: ...ted areas of the grill Never use a dented or rusty LP tank Keep the ventilation openings of the cylinder enclosure free and clear from debris Use only dry potholders moist or damp potholders on hot surfaces may cause burns from steam Do not use a towel or bulky cloth in place of potholders Do not let potholders touch hot portions of the grill rack or burner grate CALIFORNIA PROPOSITION 65 WARNING ...

Page 7: ...6 Grill Models BG48 BQAR BG48 BQR BG36 BQAR tions ...

Page 8: ...t be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 PSIG 3 5 kPa The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 PSIG 3 5 kPa The installation of this ap...

Page 9: ...lves on the unit to the lite position for about 20 seconds to allow the air in the system to purge before attempting to light the burners To disconnect the coupler first make sure the main tank valve is turned off Grasp the coupler and turn counter clockwise The inlet will then disengage remove the inlet from the tank valve opening if it has not already done so when it disengaged Your local LP fil...

Page 10: ...vy use the grill will produce a lot of smoke Ensure there is adequate area for it to dissipate Important Gas fittings regulator and installer supplied shut off valves must be easily accessible CLEARANCESTO COMBUSTIBLE CONSTRUCTION A Minimum of 12 from the sides and a minimum of 12 from the back must be maintained from the Grill above and below the cooking surface to adjacent vertical combustible c...

Page 11: ...stible enclosure application see the bottom of Fig 04 The jacket assembly must be supported from the bottom by a ledge on each side or a solid deck beneath the entire grill or insulated jacket Review the detail drawing shown Fig 04 and take into account the provisions shown for gas line hook up clearance in the left rear corner It is recommended that ventilation holes are provided in the enclosure...

Page 12: ...11 Built In Const ruction Details FIG 04 ...

Page 13: ...old the inspection cover in place TOTEST Make sure all control valves are in the OFF position Turn the gas supply ON Check all connections from the supply line or LP cylinder up to and including the manifold pipe assembly Apply the soap solution around the connection valve and tubing Soap bubbles will appear where a leak is present If a leak is present immediately turn off gas supply tighten any l...

Page 14: ...e noise or lifting If any of these conditions exist check if the air shutter or burner ports are blocked by dirt debris spider webs etc Proceed with air shutter adjustment The amount of air which enters a burner is governed by a sheet metal cup or disk at the inlet of the burner called an air shutter It is locked in place by a set screw which must be loosened prior to lighting the burner for adjus...

Page 15: ...haft and while viewing the burner adjust to a minimum stable flame Fig 10 GRILL Each grill section consists of a large stainless steel burner a series of stainless steel heat baffles a series of ceramic tubes encased in a stainless steel rack and a stainless steel heat retaining cooking rack Each burner is rated at 25 000 Btu hr Below each burner is a stainless steel heat baffle which reflects usa...

Page 16: ...d let the juices run out To get the juiciest meats add seasoning or salt after the cooking is finished and turn the meat only once juices are lost when the meat is turned several times Turn the meat just after the juices begin to bubble to the surface Trim any excess fat from the meat before cooking To prevent steaks or chops from curling during cooking slit the fat around the edges at 2 inch inte...

Page 17: ...ces the possibility of overcooked or overly browned food Foods most appropriate for indirect grilling included breads thicker pieces of chicken or steaks TO LIGHTTHE GRILL BURNER NOTE Open the grill cover and or remove the top grate cover before lighting Turn all knobs to OFF Turn the main gas supply on If you smell gas shut off gas supply and call for service Push and hold the ignition button tur...

Page 18: ...atch lit by holding a lit match next to the burner ports and turning the correct valve to Lite 48 BQR MODELS ONLY Your Grill is equipped with the same heavy cast iron burners which we use on our line of quality restaurant ranges Each is rated at 15 000 Btu hr and has battery ignition for efficient lighting The burner grates are porcelain enamel over cast iron for durability To cover the power burn...

Page 19: ...ttempts wait 5 minutes then match light using a long stemmed match or lighter through the cut out in the valve panel Once lit fill the smoker tray and replace WOOD CHIPS There are many wood chips available for purchase and selection is based on personal taste The most common wood chips used are mesquite or hickory Mesquite has a sweeter taste and is commonly used with poultry and seafood Hickory i...

Page 20: ...t the motor is straight prior to tightening the thumb screw see Fig 17 The rotis motor on the grills is secured down to a cast rotis block with the black screw down knob The rotis block is in turn bolted to the right side panel The skewer for the rotis is assembled into the motor assembly by placing the pointed end into the motor and resting the threaded end on the support at the right side of the...

Page 21: ... from top to bottom in size The meat will cook more evenly while on the Rotisserie For Poultry tie wings and legs to the body using Dental floss or butcher string to prevent flopping around while turning Fig 18 1 Determine the center placement for the food put 1st prong on Rod turn L shape screw to tighten 2 Center tied meat poultry on Rod place second prong turn L shape screw to tighten Fig 19 3 ...

Page 22: ...nt read thermometer For poultry it should read 170º in breast Thermometer should touch bone then lift up 3 4 inch from breastbone to get a more accurate temperature Turn on Motor return heat to high if more cooking is needed Repeat above instructions Fig 23 5 Remove Rod using hot pads place meat or poultry on broiler pan bottom then remove prongs Fig 24 6 Cover with foil for a 15 to 20 minute wait...

Page 23: ...n use Never light a grill burner under the rotis while rotisserie burner is lit MANUAL LIGHTING To manually light the rotisserie place a butane lighter near the tip of the thermocouple as shown in Fig 25 Turn the control knob to LITE Hold the safety valve button in for about 4 to 5 seconds or until the burner remains lit Once lit turn control knob to desired setting If the burner does not light wi...

Page 24: ...eriodically the trays holding the ceramic tubes need to be turned over and shaken free of debris for a thorough cleaning How often you use the grill and the amount and type of food cooked will determine when it is necessary to clean the ceramic tubes If grease can be seen on the top of the tubes or if you get a lot of flare up during cooking the tubes need to be turned over and heated on HIGH for ...

Page 25: ...ith a straightened paper clip Never use a wooden toothpick as it may break off and clog the port Shake out any debris through the air shutter Use a flashlight to inspect the burner inlet to ensure it is not blocked If obstructions can be seen use a metal wire coat hanger that has been straightened out ORIFICE CLEANING With the burner removed remove the orifice and shine a flashlight through the op...

Page 26: ...light the burner see page 16 17 Check to see that other burners on the unit operate Clean ignition tip of any debris Burner flame is yellow or orange in conjunction with the odor of gas 1 Check the burner inlet for obstructions such as spider webs Check the air shutter for proper adjustment 2 Grill may be in a dusty area Move to less dusty area if possible Low heat with knob in HI position 1 If on...

Page 27: ...TEM DESCRIPTION PART NO 9 Control Valve 13017 10 Control Knob 14154 11 Knob Bezel 14006 PL 12 Collector Box 32801 13 NI Chrome Wire Coil 32313 14 Burner Electrode 14 5 long 16281 02 Burner Electrode 29 long 16281 03 Burner Electrode 35 long 16281 04 Burner Electrode 45 long 16281 05 15 Screw 15001 28 16 Bracket Ignition Module Eltec6 8 32808 17 Ignition Module 6 Outputs 36 BQAR 48 BQR 18351 Igniti...

Page 28: ...el 48BQR 32212 22 PA Valve Panel 48BQAR 32212 21 PA Valve Panel 36BQAR 32212 20 PA 11 DCS Logo 17382 03 12 Torx Screw 15002 41 13 Drip Pan 48 30645 2 Drip Pan 36 30645 1 14 Drip Pan Handle 48 32050 01 Drip Pan Handle 36 32050 02 15 Screw 15002 17 Keps Nut 15021 04 Hex Nut 15004 09 16 Trim w assembly 48 32235 03 Trim w assembly 36 32235 04 17 Insulated Jacket 48 DCS48 IJS Stainless Steel Insulated ...

Page 29: ... Receiving Bracket 48 36 32233 11 Acorn Nut 15019 06 12 Plug Orifice NG 13025 50 Plug Orifice LP 13025 58 13 Bearing Rotisserie 14197 01 ITEM DESCRIPTION PART NO 14 Screws 15001 23 15 Thermocouple 13007 2 16 Electrode Rotisserie 48 BQR 16440 01 Electrode Rotisserie 36 BQAR 16440 01 16440 01 16440 02 17 Electrode Cover R H 32047 02 18 Manifold Bolt 15001 06 19 Tube Cut Form 48BQAR 32133 01 Tube Cut...

Page 30: ...139 6 Electrode Smoker 36 BQAR 16441 01 Electrode Smoker 48 BQR 16441 01 Electrode Smoker 48 BQAR 16441 02 ITEM DESCRIPTION PART NO 7 Smoker Burner 30639 1 8 Screw 15139 9 Screw 15139 10 Smoker Burner Support 32226 11 Control Valve 13017 01 12 Orifice LP 13005 71 Orifice Natural 13005 59 13 Bezel 14006 PL 14 Control Knob 14154 14 13 11 12 10 9 8 1 2 3 4 7 6 5 ...

Page 31: ...9 02 Spare Shelf Holder R H 41069 01 17 Screw 15002 17 ITEM DESCRIPTION PART NO 18 Axle 41062 19 8 Solid Rubber Wheel 18264 20 Hub Cap 41075 01 SP 21 Torx Screw 15002 45 22 Right Door Assembly 41098 02 23 Kickplate Weld Assembly 41097 24 Pull Handle 18024 02 25 Screw 15002 17 26 LP Drawer Dam 41077 27 Pull Handle 18024 01 28 Left Door Assembly 41098 01 29 Screw 15002 41 30 Screw 15139 31 Screw 150...

Page 32: ...Torx Screw 15002 45 16 Kickplate Weld Assembly 41097 01 ITEM DESCRIPTION PART NO 17 Pull Handle 18204 02 18 Right Door Assembly 41113 01 19 Screw 15001 13 20 Door Stop Tab 41094 21 Hex Bolt 15002 17 22 LP Drawer Dam 41077 23 Screw 15002 41 24 Pull Handle 18024 01 25 Left Door Assembly 41113 02 26 Screw 15139 27 Top Hinge R H 41092 01 Top Hinge L H 41092 02 28 Screw 15002 26 29 Bottom Hinge L H 410...

Page 33: ...Wi ring DiagramBG36 BQA R Models 32 Burner Electrodes Burner Electrode Smoker Burner Electrode I R Burner Electrode IgnitionModule 6 Output Ignition Switch Wiring Diagram P N 32826 ...

Page 34: ...Wi ring DiagramBG48 BQR Models 33 I R Burner Electrode Burner Electrodes Burner Electrode Smoker Burner Electrode IgnitionModule 6 Output Ignition Switch Side Burner Electrode Wiring Diagram P N 32828 ...

Page 35: ...Wi ring DiagramBG48 BQA R Models 34 I R Burner Electrodes Burner Electrodes Burner Electrodes Smoker Burner Electrode IgnitionModule 6 Output Ignition Switch Wiring Diagram P N 32827 ...

Page 36: ...e the following information ready Model Number Serial Number Date of installation A brief description of the problem Your satisfaction is of the utmost importance to us If a problem cannot be resolved to your satisfaction please write or fax us at Write DCS Attention Customer Service 5800 Skylab Road Huntington Beach CA 92647 ...

Page 37: ...jected to misuse negligence or accident Implied warranty shall not extend beyond the duration of this written warranty This warranty is in lieu of all warranties expressed or implied and all other obligations or liability in connection with the sale of this appliance DCS WILL NOT PAY FOR Installation or start up Shipping damage Service by an unauthorized agency Damage or repairs due to service by ...

Page 38: ...SA 12 2004 As product improvement is an ongoing process at DCS we reserve the right to change specifications or design without notice 5800 Skylab Road Huntington Beach CA 92647 Tel 714 372 7000 Fax 714 372 7001 Customer Service 888 281 5698 www dcsappliances com ...

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