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Cobalt-SS

Preparing pointwork for best performance 

Use Cobalt and Alpha products for turnout or layout control and nothing is impossible any more!

The complete range of Cobalt & Alpha 

products can be found on our website at 

www.dccconcepts.com

Created by

DCCconcepts

 MADE

in

CHINA

Cobalt-SS

Preparing the Tiebar & installing Links

We showed a little of this procedure in previous 

pages but we thought a bit more detail might make 

it clearer for you.

To install a Cobalt-SS link between motor and point, you will 

need a small hole at the end of the tiebar (about 0.3mm or 

1/64th inch). Most modellers will have the 0.3mm drill needed 

for this, but if you use Peco pointwork, you won’t have to drill! 

We used our DCCconcepts DCT-XTC super-sharp 

track cutters but you could also use a sharp scalpel 

blade. Make a neat, tidy cut, parallel to the tie-bar.

Once the small vertical pin is taken off the tie-bar, 

the point will look better  AND a perfectly formed 

hole will be revealed, ready for a Cobalt-SS linkage 

to be installed, as the image below shows!

Now we have the pointwork ready to go, it is time to 

select the link you will use from the varieties that we 

supply, insert it into the Cobalt-SS point motor, then in 

turn, connect the link to the tiebar.

The primary diference between the links is the 

relative height between the two ends of the link. 

The link you choose depends on the scale of your 

model - Z, N, O/HO or O etc, AND the thickness of 

your trackbed! 

First, insert the smaller U-shaped end of the link into the hole in 

the phosphor bronze throw-bar of the Cobalt-SS motor.

Once that is done, insert the other end of the link through the 

hole in the point tiebar. 

(Continued top of next page)

Once the link has been inserted and you rest the Cobalt-SS on 

the baseboard, the link should be close to parallel ~ horizontal. 

If it is not, please consider adding a small, firm pad under the 

motor before fixing it down. 

It just needs to be flat & firm, so card, wood or similar, cut a little 

larger than the motor and glued to the baseboard, are all OK.

Photographs above and below show a Cobalt-SS 

motor with a link in place and ready to fix in place.

Note that the motor is lined up with the tiebar & that 

the link is also reasonably parallel to the board.

(1) Move the Cobalt-SS motor back forth until

the far blade touches the adjacent rail.

(2) Pre-drill a small pilot hole that in the center of

the long fixing loop at each side of the motor

(3) Insert one of the black screws into each slot,

and tighten until it just touches the plastic of

the Cobalt-SS case.

(4) Using firm but gentle finger pressure on the

“Wire-end” of your Cobalt-SS motor to make

quite sure that the point blade is held firmly

against its adjacent stock rail, then tighten

each screw a just little more to fix it in place.

(5) Insert one of the black screws into each slot,

and tighten until it just touches the plastic of

the Cobalt-SS case. (do not over-tighten)

(6) Now pre-drill a small pilot hole that in the

center of the round fixing lugs at each side of

the motor and insert two more black screws.

As with the first 2 screws, do not over-tighten.

The items in the image 

above are some of the 

smaller items contained in 

the very comprehensive 

Cobalt-SS fitting kit. Every 

packet includes more 

linkages than motors and 

we even include a spare 

screw of each type

(1) These are blackened

self-tapping screws to fix 

the your Cobalt-SS motors 

in place on the layout. 

(2) These are the four

different types of cranks 

supplied in every pack. We 

supply more than you will 

need so that you will have 

spares for later use.

(3) The silver screws are

for fixing the Cobalt-SS 

control board to the layout. 

1

2

3

With the installation done, connect your Cobalt-SS 

motor to the control board and, after addressing or 

connecting momentary or push button switches, 

you can test your installation.

(1) If its OK and the throw is just right. Re-check the

screws are firm and move on to the next motor.

(2) If the throw seems too far or completes before

Cobalt-SS motor power turns off, reduce throw 

by using the blue adjuster screw (1) in the dia-

gram. Lit LEDs should move from M towards S. 

(3) If the throw seems too small or incomplete, then

increase the throw by using the blue adjuster 

screw (1) in the diagram. The lit LEDs should 

move from M towards XL. 

(4) If the throw still seems uneven or incomplete,

then remove the screws from the round fixing 

lugs and slightly loosen the two screws in the 

longer loops. Re-centralise the motor then 

repeat steps 2 and 3 until operation is perfect.

Mounting Cobalt-SS further 

away from your pointwork

Easy: Simply cut one of the 

links in half and solder the 

ends to a little brass wire.

We have also made you a 

“Distant Mounting Pack” 

It is complete with springy 

but easy to solder PB wire, 

some tubes, some cranks 

and a wide set of linkages 

so you can do many clever 

things with Cobalt-SS! 

For the more adventurous 

modeller we’re nearly ready 

to launch our working point 

rodding kit too, so you can 

then take it to the extreme!

We are modellers first and foremost & we love to see our products 

in action, so if you have the time, we’d really appreciate it if you 

could  send  a  picture  to  show  us  how  you  are  using  Cobalt-SS! 

Summary of Contents for Cobalt-SS

Page 1: ... us first Installing your DCCconcepts Cobalt SS The Basics Please read these instructions first then keep them close at hand Take your time with the first few installations Work one step at a time and check as you go Installation is quite simple all screws and fittings are supplied and the connection between Cobalt SS and its Control board is a simple plug and socket so it is easy to do and the wh...

Page 2: ...etbutton Just hold it down for 3 seconds Cobalt SS will then return to it s ex factory settings Panel LEDs computer IO indication or 2 light signals The easy to understand Set Run Switch for setting the address See below for a step by step instruction Aspare SPDT switch can do many things Here we have connected it to two isolated sections ahead of the Heel of the point and wired it so that if the ...

Page 3: ...n tube Phosphor bronze wire some cranks and a selection of screws and linkages Created by DCCconcepts MADE in CHINA Cobalt SS Loops Crossovers Special Wiring Connect more than one DCCconcepts Cobalt SS motors to any Control Board output All our examples use live or Electrofrog pointwork For best and most reliable layout performance we recommend you follow the instructions on our website Search for...

Page 4: ...until it just touches the plastic of the Cobalt SS case 4 Using firm but gentle finger pressure on the Wire end of your Cobalt SS motor to make quite sure that the point blade is held firmly against its adjacent stock rail then tighten each screw a just little more to fix it in place 5 Insert one of the black screws into each slot and tighten until it just touches the plastic of the Cobalt SS case...

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