DBI SALA ULTRA-LOK 3504550C Instruction Manual Download Page 3

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1.0 APPLICATIONS

1.1 PURPOSE:

 Capital Safety Self-Retracting Lanyards (SRLs) are designed to be a component in a personal 

fall arrest system (PFAS). Figure 1 illustrates SRLs covered by this instruction manual and their typical 

applications. They may be used in most situations where a combination of worker mobility and fall protection 

is required (i.e. inspection work, general construction, maintenance work, oil production, con

fi

 ned space 

work, etc.). Some SRL models are equipped with integral rescue capability in the form of an RSQ™ Fall 

Arrest/Descent Selection Knob or 3-Way Retrieval Hand Crank,

1.2 STANDARDS:

 Your SRL conforms to the national or regional standard(s) identi

fi

 ed on the front cover of 

these instructions. 

1.3 TRAINING:

 This equipment is intended to be used by persons trained in its correct application and use. It is the 

responsibility of the user to assure they are familiar with these instructions and are trained in the correct care and use 

of this equipment. Users must also be aware of the operating characteristics, application limits, and the consequences of 

improper use.

1.4 LIMITATIONS:

 Always consider the following limitations and requirements when installing or using this 

equipment:

• Capacity: 

This SRL has been compliance tested for use by one person with a combined weight (clothing, 

tools, etc.) from 130 lbs (59 kg) to 310 lbs (141 kg).

1

 Make sure all of the components in your system 

are rated to a capacity appropriate to your application.

• Anchorage:

 Anchorages selected for fall arrest systems shall have a strength capable of sustaining 

static loads applied in the directions permitted by the system of at least:
1.  5,000 lbs. (22.2 kN) for non-certified anchorages, or

2.  Two times the maximum arresting force for certified anchorages.
When more than one fall arrest system is attached to an anchorage, the strengths set forth in (1) and 

(2) above shall be multiplied by the number of systems attached to the anchorage.

FROM OSHA 1926.500 AND 1910.66:

 Anchorages used for attachment of personal fall arrest systems shall be 

independent of any anchorage being used to support or suspend platforms, and capable of supporting at least 5,000 lbs. 

per user attached, or be designed, installed, and used as part of a complete personal fall arrest systems which maintains 

a safety factor of at least two, and is under the supervision of a quali

fi

 ed person. In Canada, refer to local regulations 

where applicable.

• Locking 

Speed:

 Situations which do not allow for an unobstructed fall path should be avoided. Working 

in confined or cramped spaces may not allow the body to reach sufficient speed to cause the SRL to lock 

if a fall occurs. Working on slowly shifting material, such as sand or grain,may not allow enough speed 

buildup to cause the SRL to lock. A clear path is required to assure positive locking of the SRL.

• Free 

fall: 

When used correctly, SRLs will limit the free fall distance to 2 ft. (61 cm). To avoid increased fall 

distances, do not work above the anchorage level. 

Do not lengthen SRLs by connecting a lanyard or 

similar component without consulting Capital Safety. 

Never clamp, knot, or prevent the lifeline 

from retracting or being taut. Avoid slack line.

• Swing 

Falls:

 Swing Falls occur when the anchorage point is not directly above the point where a fall 

occurs. The force of striking an object in a swing fall may cause serious injury (see Figure 3A). Minimize 

swing falls by working as directly below the anchorage point as possible.

• Fall 

Clearance:

 Figure 3B illustrates Fall Clearance. SRL Fall Arrest Systems should have a minimum Fall 

Clearance of 6 ft (2 m) for falls from a standing position where the SRL is anchored directly overhead. Falls 

from a kneeling or crouching position will require an additional 3 ft (1 m) of Fall Clearance. In a swing fall 

situation, the total vertical fall distance will be greater than if the user had fallen directly below the 

anchorage point and may require additional Fall Clearance. The table in Figure 3 provides the minimum 

vertical Fall Clearance needed below the working level of the SRL user where added Swing Fall distance 

is within the recommended range of use.

• Hazards: 

Use of this equipment in areas where surrounding hazards exist may require additional precautions to 

reduce the possibility of injury to the user or damage to the equipment. Hazards may include, but are not limited 

to: high heat, caustic chemicals, corrosive environments, high voltage power lines, explosive or toxic gases, moving 

machinery, or overhead materials that may fall and contact the user or fall arrest system. Avoid working where 

your lifeline may cross or tangle with that of another worker. Avoid working where an object may fall and strike the 

lifeline; resulting in loss of balance or damage to the lifeline. Do not allow the lifeline to pass under arms or between 

legs. 

• Sharp 

Edges:

 Avoid working where the lifeline will be in contact with or abrade against unprotected 

sharp edges. Where contact with a sharp edge is unavoidable, cover the edge with a protective material.

1 Capacity:

 130 lbs -310 lbs (59 kg- 141 kg) is the capacity range required by standard CSA Z259.2.2 Type 2. Some DBI-SALA SRLs are tested to a 420 lbs (191 

kg) capacity. See Figure 1 for the SRL models covered by this instruction and their capacities.

Summary of Contents for ULTRA-LOK 3504550C

Page 1: ...in 26 7 cm 7 2 in 18 29 cm 1 In addition to the Working Range there is a 2 ft 61 cm Emergency Reserve Maximum Arrest Force 900 lbs 4 kN Average Arrest Force 900 lbs 4 Kn Maximum Arrest Distance 54 in...

Page 2: ...s Instruction Manual are drum wound Wire Rope Lifelines C which retract into a thermoplastic or aluminum Housing B They hang from overhead anchorage by a Carabiner attached through the Swivel Eye A on...

Page 3: ...d or cramped spaces may not allow the body to reach sufficient speed to cause the SRL to lock if a fall occurs Working on slowly shifting material such as sand or grain may not allow enough speed buil...

Page 4: ...rom a standing position If the worker is kneeling or crouching near an edge when a fall occurs an additional 3 ft 1 m of Fall Clearance is needed 2 0 USE 2 1 RESCUE PLAN When using this equipment the...

Page 5: ...NS Snap hooks and carabiners used with this equipment must be self locking Ensure all connections are compatible in size shape and strength Do not use equipment that is not compatible Ensure all conne...

Page 6: ...ipod and the Lifeline is routed through a Pulley System on the Head of the Tripod 1 Secure the Quick Mount Bracket on the leg of the Tripod Assemble the Quick Mount Bracket around the Upper Tube of th...

Page 7: ...Pregnant women or minors must not use DBI SALA Self Retracting Lanyards 4 1 BEFORE EACH USE Before each use of this fall protection equipment carefully inspect it to assure it is in good working cond...

Page 8: ...o a lower level when a fall occurs When working with an SRL always allow the lifeline to recoil back into the device under control A tag line may be required to extend or retract the lifeline during c...

Page 9: ...rrest Mode Extension Pole Release Tool Insert the Extension Pole Release Tool from any direction so the ends of the Release Forks surround the base of the RSQ Engagement Knob below the Knurled Ridge a...

Page 10: ...r Rotate the Crank Arm counterclockwise After fall arrest crank the Crank Arm clockwise slightly first to release the Fall Arrest Brake then crank the Crank Arm counterclockwise Figure 11 Retrieval Op...

Page 11: ...service and sent to an authorized service center for repair IMPORTANT Extreme working conditions harsh environments prolonged use etc may require increasing the frequency of inspections 5 3 UNSAFE OR...

Page 12: ...s must be present on the Ultra Lok SRL Labels must be replaced if they are not fully legible Contact Capital Safety for replacement labels E H I J A B E G 9502789 Rev B F G C D F H I J A B C D E G B A...

Page 13: ...one strand in one lay A lay of wire rope is the length of wire rope it takes for a strand the larger groups of wires to complete one revolution or twist along the rope Replace the wire rope assembly...

Page 14: ...SPECTION DATE INSPECTION ITEMS NOTED CORRECTIVE ACTION MAINTENANCE PERFORMED Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By App...

Page 15: ...SPECTION DATE INSPECTION ITEMS NOTED CORRECTIVE ACTION MAINTENANCE PERFORMED Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By App...

Page 16: ...DES AND DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND SHALL NOT BE LIABLE FOR INCIDENTAL PUNITIVE OR CONSEQUENTIAL DAMAGES OF ANY NATURE INCLUDING WITHOUT...

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