DBI SALA ULTRA-LOK 3501104 Instruction Manual Download Page 3

3

1.0 APPLICATIONS

1.1 PURPOSE:

 Capital Safety Self-Retracting Lanyards (SRLs) are designed to be a component in a personal 

fall arrest system (PFAS). Figure 1 illustrates SRLs covered by this instruction manual and their typical 

applications. They may be used in most situations where a combination of worker mobility and fall protection 

is required (i.e. inspection work, general construction, maintenance work, oil production, con

fi

 ned space 

work, etc.). Some SRL models are equipped with integral rescue capability in the form of an RSQ™ Fall 

Arrest/Descent Selection Knob or 3-Way Retrieval Hand Crank,

1.2 STANDARDS:

 Your SRL conforms to the national or regional standard(s) identi

fi

 ed on the front cover of 

these instructions. 

1.3 TRAINING:

 This equipment is intended to be used by persons trained in its correct application and use. It is the 

responsibility of the user to assure they are familiar with these instructions and are trained in the correct care and use 

of this equipment. Users must also be aware of the operating characteristics, application limits, and the consequences of 

improper use.

1.4 LIMITATIONS:

 Always consider the following limitations and requirements when installing or using this 

equipment:

• Capacity: 

This SRL has been compliance tested for use by one person with a combined weight (clothing, 

tools, etc.) from 130 lbs (59 kg) to 310 lbs (141 kg).

1

 Make sure all of the components in your system 

are rated to a capacity appropriate to your application.

• Anchorage:

 Anchorages selected for fall arrest systems shall have a strength capable of sustaining 

static loads applied in the directions permitted by the system of at least:
1.  5,000 lbs. (22.2 kN) for non-certified anchorages, or

2.  Two times the maximum arresting force for certified anchorages.
When more than one fall arrest system is attached to an anchorage, the strengths set forth in (1) and 

(2) above shall be multiplied by the number of systems attached to the anchorage.

FROM OSHA 1926.500 AND 1910.66:

 Anchorages used for attachment of personal fall arrest systems shall be 

independent of any anchorage being used to support or suspend platforms, and capable of supporting at least 5,000 lbs. 

per user attached, or be designed, installed, and used as part of a complete personal fall arrest systems which maintains 

a safety factor of at least two, and is under the supervision of a quali

fi

 ed person. In Canada, refer to local regulations 

where applicable.

• Locking 

Speed:

 Situations which do not allow for an unobstructed fall path should be avoided. Working 

in confined or cramped spaces may not allow the body to reach sufficient speed to cause the SRL to lock 

if a fall occurs. Working on slowly shifting material, such as sand or grain,may not allow enough speed 

buildup to cause the SRL to lock. A clear path is required to assure positive locking of the SRL.

• Free 

fall: 

When used correctly, SRLs will limit the free fall distance to 2 ft. (61 cm). To avoid increased fall 

distances, do not work above the anchorage level. 

Do not lengthen SRLs by connecting a lanyard or 

similar component without consulting Capital Safety. 

Never clamp, knot, or prevent the lifeline 

from retracting or being taut. Avoid slack line.

• Swing 

Falls:

 Swing Falls occur when the anchorage point is not directly above the point where a fall 

occurs. The force of striking an object in a swing fall may cause serious injury (see Figure 3A). Minimize 

swing falls by working as directly below the anchorage point as possible.

• Fall 

Clearance:

 Figure 3B illustrates Fall Clearance. SRL Fall Arrest Systems should have a minimum Fall 

Clearance of 6 ft (2 m) for falls from a standing position where the SRL is anchored directly overhead. Falls 

from a kneeling or crouching position will require an additional 3 ft (1 m) of Fall Clearance. In a swing fall 

situation, the total vertical fall distance will be greater than if the user had fallen directly below the 

anchorage point and may require additional Fall Clearance. The table in Figure 3 provides the minimum 

vertical Fall Clearance needed below the working level of the SRL user where added Swing Fall distance 

is within the recommended range of use.

• Hazards: 

Use of this equipment in areas where surrounding hazards exist may require additional precautions to 

reduce the possibility of injury to the user or damage to the equipment. Hazards may include, but are not limited 

to: high heat, caustic chemicals, corrosive environments, high voltage power lines, explosive or toxic gases, moving 

machinery, or overhead materials that may fall and contact the user or fall arrest system. Avoid working where 

your lifeline may cross or tangle with that of another worker. Avoid working where an object may fall and strike the 

lifeline; resulting in loss of balance or damage to the lifeline. Do not allow the lifeline to pass under arms or between 

legs. 

• Sharp 

Edges:

 Avoid working where the lifeline will be in contact with or abrade against unprotected 

sharp edges. Where contact with a sharp edge is unavoidable, cover the edge with a protective material.

1 Capacity:

 130 lbs -310 lbs (59 kg- 141 kg) is the capacity range required by standard CSA Z259.2.2 Type 2. Some DBI-SALA SRLs are tested to a 420 lbs (191 

kg) capacity. See Figure 1 for the SRL models covered by this instruction and their capacities.

Summary of Contents for ULTRA-LOK 3501104

Page 1: ... in 26 7 cm 7 2 in 18 29 cm 1 In addition to the Working Range there is a 2 ft 61 cm Emergency Reserve Maximum Arrest Force 900 lbs 4 kN Average Arrest Force 900 lbs 4 Kn Maximum Arrest Distance 54 in 1 4 m Average Locking Speed 4 5 ft s 1 4 m s RSQ Descent Speed Range 2 3 ft s 0 6 0 9 m s Lifeline Galvanized Steel Min Tensile Strength 4 200 lbs 18 7 kN Stainless Steel Min Tensile Strength 3 600 l...

Page 2: ...is Instruction Manual are drum wound Wire Rope Lifelines C which retract into a thermoplastic or aluminum Housing B They hang from overhead anchorage by a Carabiner attached through the Swivel Eye A on the top of the SRL A Self Locking Snap Hook E on the end of the Lifeline attaches to the designated Fall Arrest connection on a Full Body Harness A Bumper D equipped with an i Safe RFID Tag protects...

Page 3: ...ed or cramped spaces may not allow the body to reach sufficient speed to cause the SRL to lock if a fall occurs Working on slowly shifting material such as sand or grain may not allow enough speed buildup to cause the SRL to lock A clear path is required to assure positive locking of the SRL Free fall When used correctly SRLs will limit the free fall distance to 2 ft 61 cm To avoid increased fall ...

Page 4: ...from a standing position If the worker is kneeling or crouching near an edge when a fall occurs an additional 3 ft 1 m of Fall Clearance is needed 2 0 USE 2 1 RESCUE PLAN When using this equipment the employer must have a rescue plan and the means at hand to implement it and communicate that plan to users authorized persons and rescuers 2 2 INSPECTION FREQUENCY Table 1 indicates inspection frequen...

Page 5: ...ONS Snap hooks and carabiners used with this equipment must be self locking Ensure all connections are compatible in size shape and strength Do not use equipment that is not compatible Ensure all connectors are fully closed and locked Capital Safety connectors snap hooks and carabiners are designed to be used only as specified in each product s user s instructions See Figure 5 for examples of inap...

Page 6: ...ripod and the Lifeline is routed through a Pulley System on the Head of the Tripod 1 Secure the Quick Mount Bracket on the leg of the Tripod Assemble the Quick Mount Bracket around the Upper Tube of the Tripod Leg Position as desired and then tighten the mounting bolts to 15 ft lbs 20 Nm Do not overtighten the bolts IMPORTANT Never mount the Quick Mount Bracket on the Lower Telescoping Tube of the...

Page 7: ...s Pregnant women or minors must not use DBI SALA Self Retracting Lanyards 4 1 BEFORE EACH USE Before each use of this fall protection equipment carefully inspect it to assure it is in good working condition Check for worn or damaged parts Ensure all bolts are present and secure Check that the lifeline is retracting properly by pulling out the line and allowing it to slowly retract If there is any ...

Page 8: ...to a lower level when a fall occurs When working with an SRL always allow the lifeline to recoil back into the device under control A tag line may be required to extend or retract the lifeline during connection and disconnection operations A tag line can be used to prevent uncontrolled retraction of the lifeline into the SRL Depending on the work site environment and conditions it may be necessary...

Page 9: ...Arrest Mode Extension Pole Release Tool Insert the Extension Pole Release Tool from any direction so the ends of the Release Forks surround the base of the RSQ Engagement Knob below the Knurled Ridge and Pull Ring see Figure 10 To disengage Fall Arrest Mode and initiate descent push forward on the Extension Pole until the RSQ Engagement Knob is fully lodged in the Release Fork Descent will continu...

Page 10: ...er Rotate the Crank Arm counterclockwise After fall arrest crank the Crank Arm clockwise slightly first to release the Fall Arrest Brake then crank the Crank Arm counterclockwise Figure 11 Retrieval Operation 1 2 3 4 5A 5B RETRIEVAL OVERLOAD Ultra Lok SRL Rs do not incorporate an Overload Clutch to limit the force exerted on the drive components and attached person Avoid line slack while in Retrie...

Page 11: ...m service and sent to an authorized service center for repair IMPORTANT Extreme working conditions harsh environments prolonged use etc may require increasing the frequency of inspections 5 3 UNSAFE OR DEFECTIVE CONDITIONS If inspection reveals an unsafe defective condition remove the Self Retracting Lanyard from service immediately mark as UNUSABLE and send to an authorized service center for rep...

Page 12: ...ls must be present on the Ultra Lok SRL Labels must be replaced if they are not fully legible Contact Capital Safety for replacement labels E H I J A B E G 9502789 Rev B F G C D F H I J A B C D E G B A I C D H F E F G H I A B C D ...

Page 13: ...n one strand in one lay A lay of wire rope is the length of wire rope it takes for a strand the larger groups of wires to complete one revolution or twist along the rope Replace the wire rope assembly if there are any broken wires within 1 inch 25 mm of the ferrules Reserve Lifeline Diagram 4 Inspect the reserve lifeline payout If a fall has been arrested with most of the lifeline out the reserve ...

Page 14: ...NSPECTION DATE INSPECTION ITEMS NOTED CORRECTIVE ACTION MAINTENANCE PERFORMED Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By ...

Page 15: ...NSPECTION DATE INSPECTION ITEMS NOTED CORRECTIVE ACTION MAINTENANCE PERFORMED Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By ...

Page 16: ...UDES AND DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND SHALL NOT BE LIABLE FOR INCIDENTAL PUNITIVE OR CONSEQUENTIAL DAMAGES OF ANY NATURE INCLUDING WITHOUT LIMITATION LOST PROFITS REVENUES OR PRODUCTIVITY OR FOR BODILY INJURY OR DEATH OR LOSS OR DAMAGE TO PROPERTY UNDER ANY THEORY OF LIABILITY INCLUDING WITHOUT LIMITATION CONTRACT WARRANTY STRICT LIABI...

Reviews: