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3

mechanisms to inadvertently open regardless of how they become oriented. Contact DBI/SALA if you have any
questions about compatibility.

Connectors (hooks, carabiners, and D-rings) must be capable of supporting at least 5,000 lbs. (22kN). Connectors
must be compatible with the anchorage or other system components. Do not use equipment that is not compatible.
Non-compatible connectors may unintentionally disengage. See Figure 3. Connectors must be compatible in size,
shape, and strength. Self locking snap hooks and carabiners are required by ANSI Z359.1 and OSHA.

2.3

MAKING CONNECTIONS: Only use self-locking snap hooks and carabiners with this equipment. Only use
connectors that are suitable to each application. Ensure all connections are compatible in size, shape and
strength. Do not use equipment that is not compatible. Ensure all connectors are fully closed and locked.

DBI/SALA connectors (snap hooks and carabiners) are designed to be used only as specified in each product’s
user’s instructions. See Figure 4 for inappropriate connections. DBI/SALA snap hooks and carabiners should not
be connected:

A. To a D-ring to which another

connector is attached.

B. In a manner that would result in

a load on the gate.

NOTE: Large throat opening snap hooks
should not be connected to standard size
D-rings or similar objects which will result
in a load on the gate if the hook or D-ring
twists or rotates. Large throat snap hooks
are designed for use on fixed structural
elements such as rebar or cross members
that are not shaped in a way that can
capture the gate of the hook.

C. In a false engagement, where features that protrude from the snap hook or carabiner catch on the anchor and

without visual confirmation seems to be fully engaged to the anchor point.

D. To each other.

If the connecting element that a snap hook (shown) or carabiner attaches to is undersized or irregular in
shape, a situation could occur where the connecting element applies a force to the gate of the snap hook or
carabiner. This force may cause the gate (of either a self-locking or a non-locking snap hook) to open, allowing
the snap hook or carabiner to disengage from the connecting point.

1. Force is applied to the

snap hook.

2. The gate presses against

the connecting ring.

3. The gate opens allowing the

snap hook to slip off.

Figure 3 - Unintentional Disengagement (Roll-out)

Small ring or other
non-compatibly
shaped element

Figure 4 - Inappropriate Connections

Summary of Contents for Sayfline 7603000

Page 1: ...following limits apply to the installation and use of Sayfline Multi span Wire Rope Horizontal Lifeline System Other limitations may apply IMPORTANT OSHA regulations state that horizontal lifelines shall be installed and used under the supervision of a qualified person see below for definition as part of a complete personal fall arrest system that maintains a safety factor of at least two Qualifie...

Page 2: ...A before proceeding G FALL CLEARANCE There must be sufficient clearance below the worker to arrest a fall before striking the lower level or obstruction See section 3 3 for required clearance information H BODY SUPPORT Sayfline Multi span Wire Rope Horizontal Lifelines must only be used with personal fall arrest systems incorporating a full body harness I PHYSICAL AND ENVIRONMENTAL HAZARDS Use of ...

Page 3: ...g to which another connector is attached B In a manner that would result in a load on the gate NOTE Large throat opening snap hooks should not be connected to standard size D rings or similar objects which will result in a load on the gate if the hook or D ring twists or rotates Large throat snap hooks are designed for use on fixed structural elements such as rebar or cross members that are not sh...

Page 4: ...ns of the anchorage will affect system performance and may increase the required fall clearance below the system which could result in serious injury or death 2 6 CONNECTING SUBSYSTEM The connecting subsystem is the portion of the personal fall arrest system that is used to connect between the horizontal lifeline subsystem and harness fall arrest attachment element The connecting subsystem must li...

Page 5: ... free fall and required clearance distance Both anchorages must be installed at approximately the same elevation so that the horizontal lifeline system is not sloped more than a 1 12 pitch 1 inch rise over a 12 inch run The cable must be in a straight line no curves or turns are allowed in a Sayfline Multi span Lifeline installation The installation process consists of 7 steps 1 Determine the loca...

Page 6: ...e maintained in all bracket positions a system with brackets mounted below the user should only be used for fall restraint applications Step 3 To attach the cable to the first anchor point link one pair of shackles together then connect one side of the linked shackles to the anchor using the included nut and bolt Connect the other side of the shackles to the Zorbit that s connected to the turnbuck...

Page 7: ...the first end so that only four threads are visible inside the turnbuckle body This will allow for maximum tensioning of the system after anchoring the second end Install all of the Sayflink sleeves onto the cable before terminating the second end Step 7 To terminate the second end of the cable to its anchor attach the shackles to the anchor and Zorbit as described in Step 3 Then attach the thimbl...

Page 8: ...ce and create a swing fall hazard which may result in serious injury or death B CONNECTINGTOTHE HLL SYSTEM Approach the work area using the appropriate access equipment Connect the personal fall arrest system to one of the D rings on a Sayflink sleeve on the HLL Connectors must meet all compatibility and strength requirements C WALKING ALONGTHE SYSTEM Once attached to the Sayfline System the Sayfl...

Page 9: ...ed Do not use components if inspection reveals an unsafe or defective condition Record results of each inspection in the inspection and maintenance log in section 11 0 of this manual 6 2 INSTALLED SYSTEMS An inspection of the HLL system by a qualified person must be completed after the system is installed The system must be periodically inspected by a qualified person when left installed for an ex...

Page 10: ...ecome heavily soiled with grease paint or other substances clean with appropriate cleaning solutions Remove dirt from the cable using a fiber brush Do not use a wire brush and do not apply any solvents or lubricants without prior approval from DBI SALA Clean all other Sayfline components using a nonabrasive cloth and hot water mild detergent mix Dry with a clean cloth Do not use solvents to clean ...

Page 11: ...11 9 0 LABELING 9 1 These labels must be present and fully legible Zorbit Label Sayfline Labels ...

Page 12: ...12 10 0 COMPONENT DRAWINGS Zorbit Part No 7401013 ...

Page 13: ...13 Sayflink Sleeve Assembly Part No 768002 ...

Page 14: ...14 Intermediate Bracket Part No 7608001 Turnbuckle Part No 7002050 ...

Page 15: ...v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A 11 0 INSPECTION AND MAINTENANCE LOG DATE OF MANUFACTURE _______________________________________________________________________ MODEL NUMBER ______________________________________________________________________________ DATE PURCHASED _________________________________...

Page 16: ...65 Fax 905 795 8777 www salagroup com www salagroup com This manual is available for download at www salagroup com Form 5902167 Rev C I S O 9 0 0 1 Certificate No FM 39709 This instruction applies to the following models 7603000 7603020 7603040 7603060 7603080 7603100 7603120 7603140 7603160 7603180 7603200 7603220 7608001 Additional model numbers may appear on the next printing of these instructi...

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