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5

Figure 4 - Fall Clearance

A

Connecting Subsystem

(Energy Absorbing Lanyard shown)

B

Working Level

C

Lower Level or Obstruction

D Free Fall = 6 ft. (1.8 m) Max.

(per ANSI Z359.1)

E

Deceleration Distance

F

Total Fall Distance =

Free Fall (D) + Deceleration (E)

A

B

C

D

E

F

2.4 SWING 

FALLS: Swing falls occur when the anchorage point is not directly 

above the point where a fall occurs. The force of striking an object in 

a swing fall may cause serious injury or death. Minimize swing falls by 

working as close to the anchorage point as possible. Do not permit a swing 

fall if injury could occur. Swing falls will signifi cantly increase the clearance 

required when a self- retracting lifeline or other variable length connecting 

subsystem is used.

2.5 EXTENDED 

SUSPENSION: A full body harness is not intended for use in 

extended suspension applications. If the user is going to be suspended 

for an extended length of time it is recommended that some form of seat 

support be used. DBI-SALA recommends a seat board, suspension work 

seat, seat sling, or a boatswain chair. Contact Capital Safety for more 

information on these items.

Figure 5 - Swing Falls

2.6 ENVIRONMENTAL 

HAZARDS: Use of this equipment in areas with environmental hazards may require 

additional precautions to prevent injury to the user or damage to the equipment. Hazards may include, 

but are not limited to; heat, chemicals, corrosive environments, high voltage power lines, gases, moving 

machinery, and sharp edges.

2.7  COMPATIBILITY OF COMPONENTS: Unless otherwise noted, DBI-SALA equipment is designed for use with 

DBI-SALA approved components and subsystems only. Substitutions or replacements made with non approved 

components or subsystems may jeopardize compatibility of equipment and may affect safety and reliability of the 

complete system.

2.8  COMPATIBILITY OF CONNECTORS: Connectors are considered to be compatible with connecting 

elements when they have been designed to work together in such a way that their sizes and shapes do not 

cause their gate mechanisms to inadvertently open regardless of how they become oriented. Connectors 

(hooks, carabiners, and D-rings) must be capable of supporting at least 5,000 lbs. (22 kN). Connectors 

must be compatible with the anchorage or other system components. Do not use equipment that is not 

compatible. Non-compatible connectors may unintentionally disengage (see Figure 6). Connectors must 

be compatible in size, shape, and strength. Self-locking snap hooks and carabiners are required by ANSI 

Z359.1 and OSHA.

2.9 MAKING 

CONNECTIONS: Use only self-locking snap hooks and carabiners with this equipment. Only use 

connectors that are suitable to each application. Ensure all connections are compatible in size, shape and 

strength. Do not use equipment that is not compatible. Ensure all connectors are fully closed and locked.

Summary of Contents for EXOFIT NEX

Page 1: ...n information from the ID label in the inspection and maintenance log in Section 9 of this manual DESCRIPTIONS The ExoFit NEX Full Body Harness is available in Vest Figure 1 and Cross Over Figure 2 styles configured with a variety of features including the following Tech Lite Aluminum D Rings Varied Locations Front Back Hips Shoulders Duo Lok Quick Connect Buckles Repel Technology Webbing Hybrid C...

Page 2: ...RFID Tag Labels E Revolver Torso Adjustor F Tech Lite Side D Ring G Leg Strap H Tech Lite Dorsal D Ring I Trauma Strap Figure 2 ExoFit NEX Cross Over Style Full Body Harness A B C D E F G A Shoulder Strap w Hybrid Padding B Revolver Adjustor C Hybrid Chest Pad with i Safe RFID Tag Labels D Tech Lite Front D Ring E Duo Lok Quick Connect Buckle F Trauma Strap G Tech Lite Dorsal D Ring ...

Page 3: ...ed access confined space applications harnesses equipped with D rings on the shoulders may be used for entry and egress into confined spaces where worker profile is an issue Ladder Climbing Class L The full body harness is used as a component of a climbing system to prevent the user from falling when climbing a ladder or other climbing structure Climbing systems typically include a full body harne...

Page 4: ... 191 kg Make sure all of the components in your system are rated to a capacity appropriate to your application 2 2 FREE FALL Personal fall arrest systems used with this equipment must be rigged to limit the free fall to 6 feet 1 8 M per ANSI Z359 1 see Section 7 1 Restraint systems must be rigged so that no vertical free fall is possible Work positioning systems must be rigged so that free fall is...

Page 5: ...ment Hazards may include but are not limited to heat chemicals corrosive environments high voltage power lines gases moving machinery and sharp edges 2 7 COMPATIBILITY OF COMPONENTS Unless otherwise noted DBI SALA equipment is designed for use with DBI SALA approved components and subsystems only Substitutions or replacements made with non approved components or subsystems may jeopardize compatibi...

Page 6: ...f the mating connector A carabiner may be used to connect to a single or pair of soft loops on a body support such as a body belt or full body harness provided the carabiner can fully close and lock This type of connection is not allowed for snap hooks A carabiner may be connected to a loop or ring connector that is already occupied by a choker style connector This type of connection is not allowe...

Page 7: ...e for certified anchorages Work Positioning1 Non Certified Anchorages 3 000 lbs 13 3 kN Certified Anchorages2 2 times the foreseeable force for certified anchorages Rescue1 Non Certified Anchorages 3 000 lbs 13 3 kN Certified Anchorages2 5 times the foreseeable force for certified anchorages Climbing The structure to which a climbing system is attached must sustain the loads required by that parti...

Page 8: ...l arrest forces as described in Section 5 must be removed from service immediately and destroyed by the user the rescuer1 or an authorized person2 RESCUE The employer must have a rescue plan when using this equipment The employer must have the ability to perform a rescue quickly and safely 3 3 DONNING AND FITTING THE HARNESS The ExoFit NEX Full Body Harness is available in Vest Figure 9 and Cross ...

Page 9: ... each other with one hand while pulling on the tab portion of the buckle with the other hand NOTE Locking and unlocking the webbing lock prevents or allows the strap to slide between the sliding bar and slot on the female end of the quick connect buckle It does not control engagement or disengagement of the buckle ends and will not affect the buckle connection in the event of a fall Step 4 Attach ...

Page 10: ...e Webbing Lock to unlocked position Pull strap to adjust Rotate Webbing Lock to locked position NOTE The Webbing Lock does not control engagement or disengagement of the buckle ends Revolver Vertical Torso Adjusters To Tighten Turn Ratchet Knob clockwise To Loosen Pull Ratchet Knob out and turn counterclockwise while pulling strap NOTE After adjustment ensure that the ramped teeth on the adjuster ...

Page 11: ...g bar and slot on the female end of the quick connect buckle It does not control engagement or disengagement of the buckle ends and will not affect the buckle connection in the event of a fall Step 5 Adjust shoulder straps to a snug fit with the Vertical Torso Adjusters see Figure 12 Turn the ratchet knob on the adjuster clockwise to tighten the strap Pull the ratchet knob out and turn countercloc...

Page 12: ...tate Webbing Lock to unlocked position Pull strap to adjust Rotate Webbing Lock to locked position NOTE The Webbing Lock does not control engagement or disengagement of the buckle ends Revolver Vertical Torso Adjusters To Tighten Turn Ratchet Knob clockwise To Loosen Pull Ratchet Knob out and turn counterclockwise while pulling strap NOTE After adjustment ensure that the ramped teeth on the adjust...

Page 13: ...T Training must be conducted without exposing the user to a fall hazard Training should be repeated on a periodic basis 5 0 INSPECTION 5 1 i Safe RFID TAG The i Safe RFID tag on the ExoFit NEX Harness see Figure 14 can be used in conjunction with the i Safe handheld reading device and the web based portal to simplify inspection and inventory control and provide records for your fall protection equ...

Page 14: ...n the back pad to facilitate inspection of the webbing Step 3 Inspect the labels All labels should be present and fully legible see Section 8 Step 4 Inspect system components and subsystems Inspect each system component or subsystem according to manufacturer s instructions Step 5 Record inspection data Record the inspection date and results in the Inspection and Maintenance Log see Section 9 Step ...

Page 15: ...a cool dry clean environment out of direct sunlight Avoid areas where chemical vapors may exist Thoroughly inspect the full body harness after extended storage 7 0 SPECIFICATIONS 7 1 PERFORMANCE Maximum Free Fall Distance No greater than 6 ft 1 8 m per federal law and ANSI Z359 1 NOTE Harness is acceptable for use with free fall distances exceeding 6 feet 1 8 m if used with appropriate connecting ...

Page 16: ...16 8 0 LABELING The following labels must be securely attached and fully legible All Models ANSI Models CSA Models ...

Page 17: ...17 ANSI Models CSA Models Vest Style Harness Cross Over Style Harness ...

Page 18: ...SE INSPECTION DATE INSPECTION ITEMS NOTED CORRECTIVE ACTION MAINTENANCE PERFORMED Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By ...

Page 19: ...SE INSPECTION DATE INSPECTION ITEMS NOTED CORRECTIVE ACTION MAINTENANCE PERFORMED Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By ...

Page 20: ...SE INSPECTION DATE INSPECTION ITEMS NOTED CORRECTIVE ACTION MAINTENANCE PERFORMED Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By ...

Page 21: ...Harness with aluminum front and back D rings locking quick connect buckles Size Large 1113040 1113040C ExoFit NEX Vest Style Harness with aluminum front and back D rings locking quick connect buckles Size X Large 1113043 1113043C ExoFit NEX Vest Style Harness with aluminum front and back D rings locking quick connect buckles Size XX Large 1113045 1113045C ExoFit NEX Vest Style Harness with aluminu...

Page 22: ...it NEX Cross Over Style Harness with aluminum front back and side D rings locking quick connect buckles Size Small 1113109 1113109C ExoFit NEX Cross Over Style Harness with aluminum front back and side D rings locking quick connect buckles Size Medium 1113112 1113112C ExoFit NEX Cross Over Style Harness with aluminum front back and side D rings locking quick connect buckles Size Large 1113115 1113...

Page 23: ...e D rings locking quick connect buckles and sewn in hip pad and body belt Size X small 1113151 1113151C ExoFit NEX Construction Style Harness with aluminum front back and side D rings locking quick connect buckles and sewn in hip pad and body belt Size Small 1113154 1113154C ExoFit NEX Construction Style Harness with aluminum front back and side D rings locking quick connect buckles and sewn in hi...

Page 24: ...te No FM 39709 I S O 9 0 0 1 CSG USA 3833 Sala Way Red Wing MN 55066 5005 Toll Free 800 328 6146 Phone 651 388 8282 Fax 651 388 5065 solutions capitalsafety com CSG Canada Ltd 260 Export Boulevard Mississauga Ontario L5S 1Y9 Canada Toll Free 800 387 7484 Phone 905 795 9333 Fax 905 795 8777 sales ca capitalsafety com CSG Northern Europe Ltd 7 Christleton Court Stuart Rd Manor Park Runcorn Cheshire ...

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