DBI SALA ExoFit NEX 1100381 Supplemental Instructions Download

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Figure 1 - ExoFit NEX™ Full Body Suspension Harness

A. Shoulder Strap w/Hybrid Padding B. Duo-Lok™ Quick Connect Buckle C. Tech-Lite™ Side, Front and Pelvic D-Rings

D. Leg [Suspension] Strap E. Tech-Lite™ Dorsal D-Ring

ExoFit NEx™ Full Body SuSpENSioN HarNESS

uSEr iNStructioN SupplEmENt

Approved by the

National Fire Protection Association

Use this Supplemental Instruction with the

ExoFit NEX User Instruction Manual 5903027.

This supplement includes information for the

following sections: 1.0 Application, 2.0 System

Limitations and Requirements, 3.0 Donning

and Use, 7.0 Specifications, and 8.0 Labels.

ExoFit NEX™

Full Body Suspension Harness

Model Numbers:

1113283

1113283C

1113284

1113284C

1113289

1113289C

1113304

1113304C

1113348

1113348C

1113370

1113370C

1113371

1113371C

1113372

1113372C

1113373

1113373C

1113557

1113557C

1113558

1113558C

1113559

1113559C

1113560

1113560C

1113561

1113561C

1113562

1113562C

1113563

1113563C

1113564

1113564C

1113565

1113565C

1113566

1113566C

1113567

1113567C

1113568

1113568C

1113569

1113569C

1113570

1113570C

1113571

1113571C

1113572

1113572C

1113573

1113573C

1113574

1113574C

1113575

1113575C

1113576

1113576C

1113577

1113577C

1113578

1113578C

1113579

1113579C

1113580

1113580C

1113590

1113590C

1113591

1113591C

1113644

1113644C

1113645

1113645C

1113646

1113646C

1113647

1113647C

1113648

1113648C

1113649

1113649C

1113650

1113650C

1113651

1113651C

1113652

1113652C

1113653

1113653C

1113654

1113654C

1113655

1113655C

1113656

1113656C

1113657

1113657C

1113658

1113658C

1113659

1113659C

1113660

1113660C

1113661

1113661C

1113662

1113662C

1113663

1113663C

1113664

1113664C

1113665

1113665C

1113666

1113666C

1113667

1113667C

1113668

1113668C

1113669

1113669C

1113699C 1113700C
1113701C 1113702C
1114000

1114000H

1114001

1114001H

1114002

1114002H

1114003

1114003H

1114004

1114004H

1114005

1114005H

1114006

1114006H

1114007

1114007H

1114008

1114008H

1114009

1114009H

1114010

1114010H

1114011

1114011H

1114012

1114012H

1114013

1114013H

1114014

1114014H

1114030

1114031

1114032

1114033

1114034

1114035

1114036

1114037

The Ultimate in Fall Protection

Permanently retain this Supplemental

Instruction and the ExoFit NEX User

Instruction Manual 5903027. Keep a copy of

both Instructions with the ExoFit NEX harness.

Summary of Contents for ExoFit NEX 1100381

Page 1: ...571 1113571C 1113572 1113572C 1113573 1113573C 1113574 1113574C 1113575 1113575C 1113576 1113576C 1113577 1113577C 1113578 1113578C 1113579 1113579C 1113580 1113580C 1113590 1113590C 1113591 1113591C 1113644 1113644C 1113645 1113645C 1113646 1113646C 1113647 1113647C 1113648 1113648C 1113649 1113649C 1113650 1113650C 1113651 1113651C 1113652 1113652C 1113653 1113653C 1113654 1113654C 1113655 11136...

Page 2: ...tab into the receptor of the quick connect buckle on the left side of the harness You will hear a click when the tab engages properly NOTE Locking and unlocking the webbing lock prevents or allows the strap to slide between the sliding bar and slot on the female end of the quick connect buckle It does not control engagement or disengagement of the buckle ends and will not affect the buckle connect...

Page 3: ...nect buckle ends by inserting the tab into the receptor until a click is heard Strap Adjustment Rotate Webbing Lock to unlocked position Pull strap to adjust Rotate Webbing Lock to locked position NOTE The Webbing Lock does not control engagement or disengagement of the buckle ends Step 5 Step 6 Step 7 Step 8 ...

Page 4: ...itioning Work Positioning Step 1 Work Positioning Step 2 Work Positioning Step 3 Work Positioning Step 4 Work Positioning Step 5 Proceed to Figure 6 steps 1 6 Figure 4 Step 1 Suspend the harness by holding each end D Rings and the carabiner should be facing forward Ensure all straps are not twisted Step 2 Grasp the quick connect buckle at the end of the web belt and bring it around your waist so t...

Page 5: ... left side of the belt into the quick connect buckle of the strap You will hear a click when the tab engages properly Step 4 Reach between your legs and grasp the leg strap on your right side Bring the strap up around the back of your right leg Insert the tab on the strap handing from the right side of the belt into the quick connect buckle of the strap You will hear a click when the tab engages p...

Page 6: ...e the D Ring loop Step 3 Bring the strap on the right side of your back around to your right hip Open the carabiner and insert it through the red loop on the top of the belt The carabiner gate must not be inside the belt loops Step 4 Bring the strap on the left side of your back around to your left hip Open the carabiner and insert it through the blue loop on the top of the belt The carabiner gate...

Page 7: ...just shoulder straps to a snug fit Before use adjust the harness leg straps to a snug fit At least 3 in 8 cm of webbing must extend past the buckle on the leg straps Adjust the waist belt again as necessary for a secure comfortable fit 7 0 sPECIFICATIONS 7 3 1 Standards When installed and used per the requirements and recommendations in the manual the ExoFit NEX Full Body Suspension Harness meets ...

Page 8: ... the product identification information from the ID label in the inspection and maintenance log in Section 9 of this manual DESCRIPTIONS The ExoFit NEX Full Body Harness is available in Vest Figure 1 and Cross Over Figure 2 styles configured with a variety of features including the following Tech Lite Aluminum D Rings Varied Locations Front Back Hips Shoulders Duo Lok Quick Connect Buckles Repel T...

Page 9: ...FID Tag Labels E Revolver Torso Adjustor F Tech Lite Side D Ring G Leg Strap H Tech Lite Dorsal D Ring I Trauma Strap Figure 2 ExoFit NEX Cross Over Style Full Body Harness A B C D E F G A Shoulder Strap w Hybrid Padding B Revolver Adjustor C Hybrid Chest Pad with i Safe RFID Tag Labels D Tech Lite Front D Ring E Duo Lok Quick Connect Buckle F Trauma Strap G Tech Lite Dorsal D Ring ...

Page 10: ...d access confined space applications harnesses equipped with D rings on the shoulders may be used for entry and egress into confined spaces where worker profile is an issue Ladder Climbing Class L The full body harness is used as a component of a climbing system to prevent the user from falling when climbing a ladder or other climbing structure Climbing systems typically include a full body harnes...

Page 11: ...ons with a combined weight clothing tools etc of no more than 420 lbs 191 kg per OSHA 310 lbs 141 kg per ANSI Z359 1 or 352 lbs 160 kg per CSA Z259 10 06 Make sure all of the components in your system are rated to a capacity appropriate to your application 2 2 FREE FALL Personal fall arrest systems used with this equipment must be rigged to limit the free fall to 6 feet 1 8 M per ANSI Z359 1 see S...

Page 12: ... extended length of time it is recommended that some form of seat support be used DBI SALA recommends a seat board suspension work seat seat sling or a boatswain chair Contact Capital Safety for more information on these items 2 6 ENVIRONMENTAL HAZARDS Use of this equipment in areas with environmental hazards may require additional precautions to prevent injury to the user or damage to the equipme...

Page 13: ...te if the hook or D ring twists or rotates Large throat snap hooks are designed for use on fixed structural elements such as rebar or cross members that are not shaped in a way that can capture the gate of the hook Other Restrictions Do not make connections where the hook locking mechanism can come into contact with a structural member or other equipment and potentially release the hook Do not con...

Page 14: ...9 1 anchorages selected for Fall Arrest Systems must meet the anchorage strength requirements defined in Table 2 Table 2 Anchorage Strength Requirements Fall Arrest1 Non Certified Anchorages 5 000 lbs 22 2 kN Certified Anchorages2 2 times the Maximum Arresting Force for Certified Anchorages Restraint1 Non Certified Anchorages 1 000 4 5 kN Certified Anchorages2 2 times the foreseeable force for cer...

Page 15: ...l arrest forces as described in Section 5 must be removed from service immediately and destroyed by the user the rescuer1 or an authorized person2 RESCUE The employer must have a rescue plan when using this equipment The employer must have the ability to perform a rescue quickly and safely 3 3 DONNING AND FITTING THE HARNESS The ExoFit NEX Full Body Harness is available in Vest Figure 1 and Cross ...

Page 16: ...ng lock To release the buckle press the silver colored tabs on the buckle towards each other with one hand while pulling on the tab portion of the buckle with the other hand NOTE Locking and unlocking the webbing lock prevents or allows the strap to slide between the sliding bar and slot on the female end of the quick connect buckle It does not control engagement or disengagement of the buckle end...

Page 17: ...bing Lock to unlocked position Pull strap to adjust Rotate Webbing Lock to locked position NOTE The Webbing Lock does not control engagement or disengagement of the buckle ends Revolver Vertical Torso Adjusters Right A To Tighten Turn Ratchet Knob in direction A To Loosen Pull Ratchet Knob out and turn in direction B NOTE After adjustment tug upwards on the shoulder straps to ensure that each adju...

Page 18: ...locking the webbing lock prevents or allows the strap to slide between the sliding bar and slot on the female end of the quick connect buckle It does not control engagement or disengagement of the buckle ends and will not affect the buckle connection in the event of a fall Step 5 Adjust shoulder straps to a snug fit with the Vertical Torso Adjusters see Figure 12 Left and right sides of the should...

Page 19: ...tate Webbing Lock to unlocked position Pull strap to adjust Rotate Webbing Lock to locked position NOTE The Webbing Lock does not control engagement or disengagement of the buckle ends Revolver Vertical Torso Adjusters To Tighten Turn Ratchet Knob in direction A To Loosen Pull Ratchet Knob out and turn in direction B NOTE After adjustment tug upwards on the shoulder straps to ensure that each adju...

Page 20: ...osition following suspension Do not lay down Seek medical attention following a suspension Figure 13 Suspension Trauma Straps A B 3 8 EXOFIT NEX GLOBAL WIND ENERGY HARNESS MODEL REPLACEABLE LUMBAR PROTECTOR The Lumbar Protector A can be replaced in the field when worn or damaged See Figure 14 Place the ExoFit harness on a flat surface Pull the hip belt B completely out of the harness to free the w...

Page 21: ...ged use etc may require increasing the frequency of inspections 5 3 INSPECTION Inspect the ExoFit NEX Full Body Harness as follows Step 1 Inspect harness hardware buckles D rings pads loop keepers vertical torso adjusters These items must not be damaged broken distorted and must be free of sharp edges burrs cracks worn parts or corrosion PVC coated hardware must be free of cuts rips tears holes et...

Page 22: ...riting may make repairs to this equipment Figure 16 Stitched Impact Indicator A Stitched Impact Indicator A A 6 0 MAINTENANCE SERVICING AND STORAGE 6 1 WASHING INSTRUCTIONS Washing procedures for the ExoFit NEX Full Body Harness are as follows Step 1 Spot clean the ExoFit NEX full body harness with water and a mild soap solution IMPORTANT Use a bleach free detergent when washing the harness and pa...

Page 23: ...RIALS Webbing Materials 6 000 lbs 27 kN Polyester 7 000 lbs 31 kN Tensile Strength Nylon 7 000 lbs Tensile Strength Nomex4 covered Kevlar4 Pad and Label Cover Materials Blend of Nylon and Polyester All outer fabric is Nomex and Kevlar blend fabric Arc Flash models only Fire Resistant Hook and Loop Fasteners Arc Flash models only Optional Accessories Hip Pad with side D rings Nomex covered Kevlar w...

Page 24: ... INSPECTION DATE INSPECTION ITEMS NOTED CORRECTIVE ACTION MAINTENANCE PERFORMED Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By ...

Page 25: ...NSPECTION DATE INSPECTION ITEMS NOTED CORRECTIVE ACTION MAINTENANCE PERFORMED Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By ...

Page 26: ...NSPECTION DATE INSPECTION ITEMS NOTED CORRECTIVE ACTION MAINTENANCE PERFORMED Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By ...

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DBI SALA ExoFit NEX 1100381, Supplemental Instructions

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