background image

Page 6

For technical questions, please call 1-888-866-5797.

Item 63183 

        

Set Up

  Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this 

manual including all text under subheadings therein before set up or use of this product.

Removing Shipping Clip

CAUTION! The Handle socket may be held down by a clip under tension.  Wear ANSI-
approved safety goggles before freeing Handle socket.  Remove clip carefully. 

A wire clip holds the Handle Socket in position during shipment.  This helps prevents shipping damage.  To remove it:

1.  Press down on the Handle Socket to 

relieve tension on the wire clip.

2.  Disconnect the wire clip legs from the bar.

3.  Slowly raise the Handle Socket 

until tension is released.

4.  Remove the wire clip.

Attaching the Handle

1.  Slide the Upper Handle into the Lower Handle.  

Line the Button on the Lower Handle up with the 
hole in the Upper Handle until it clicks into place.

2.  Pull on the Handle Release and insert the grooved 

end of the Handle into the Handle Socket.

3.  Let go of the Handle Release.  Gently pull up 

on the Handle to make sure that it is secure.

Bleeding Trapped Air

1.  With the Jack fully lowered, remove both Screws 

on the end of the Cover Plate that is closer to the 
Saddle.  Swing the Cover Plate open.  See Figure A.

2.  Remove the Fill Plug on top of the Cylinder.  

Check that the oil level inside the Cylinder is 
at the top of the Piston.  See Figure B.

3.  Insert the Handle into the Handle Socket 

to operate the Release Valve.

4.  Turn the Handle counterclockwise to open the valve.

5.  Pump the Handle up and down quickly 

10-15 times to force air from the system.

6.  Replace the Fill Plug, close the 

Cover Plate, and reinstall the Screws.

Fill 

Plug

Safety Valve Covers  

Do not open or adjust.

Figure A:  Hydraulic Unit

Adding Oil

NOTICE:

 To prevent damage and premature wear, 

use only 22 viscosity, non-detergent hydraulic jack oil.

1.  With the Jack fully lowered, remove both Screws 

on the end of the Cover Plate that is closer to 
the Saddle.  Swing the Cover Plate open.

2.  Remove the Fill Plug on top of the Cylinder.

3.  Add non-detergent 22 weight hydraulic jack oil 

into the Fill Plug hole slowly until the oil level just 
reaches the top of the Piston inside the Cylinder.

4.  Replace the Fill Plug, close the 

Cover Plate, and reinstall the Screws.

Fill Plug

Cylinder 

Piston

Oil

FILL LEVEL

Figure B:  Fill Level

Summary of Contents for DJ3000

Page 1: ...tact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2016 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork...

Page 2: ...loose or damaged or if leaking hydraulic fluid 17 Do not use for aircraft purposes 18 Do not use any objects such as blocks of wood in between Saddle Pad or Saddle and lifting point Objects placed on...

Page 3: ...t lb 104 Meets 2014 ANSI ASME PASE standards WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that...

Page 4: ...lifting accessories sold separately Super Duty Strength and Durability The Daytona Super Duty Professional Jack chassis is constructed from all welded steel plate with I beam reinforcement for extraor...

Page 5: ...Page 5 For technical questions please call 1 888 866 5797 Item 63183 Overview Saddle Pad Saddle Handle Foam Bumper Handle Socket Handle Release Contoured Lift Arm...

Page 6: ...e sure that it is secure Bleeding Trapped Air 1 With the Jack fully lowered remove both Screws on the end of the Cover Plate that is closer to the Saddle Swing the Cover Plate open See Figure A 2 Remo...

Page 7: ...on them at the same point on each side of the vehicle WARNING The rated capacity of jack stands is per pair not the individual capacities combined unless specifically noted on the product by the jack...

Page 8: ...children and other non authorized people NOTICE Storing the Jack in a humid area or exposing it to corrosive vapor voids the warranty 3 Weekly Jack Lubrication a Lubricate according to the below step...

Page 9: ...le lowers under load Pump stroke feels spongy or Saddle does not lift all the way Handle moves up when Jack under load Fill Plug leaking oil or Jack will not lower without a load X X Check that Releas...

Page 10: ...36 Split Pin 4X55 1 37 Hydraulic Pump Block 1 38 Lower Tie Rod 1 39 Upper Tie Rod 1 40 Retaining Ring 18 1 41 Right Handle Socket Bolt 1 42 Cover Plate 1 43 Support Bar 2 44 Fill Plug 1 PLEASE READ T...

Page 11: ...s no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Assembly Diagra...

Page 12: ...erations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for i...

Reviews: