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SMARTCON 2

INTELLIGENT PUMP CONTROLLER

Installation &

Operating Manual

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Summary of Contents for SMARTCON 2

Page 1: ...SMARTCON 2 INTELLIGENT PUMP CONTROLLER Installation Operating Manual...

Page 2: ......

Page 3: ...Input Output Wiring 6 4 2 2 Single Phase Input Output Wiring 6 4 3 Parameter Calibration and Calibration Clearing 7 4 3 1 Parameter Calibration for Pump A B 7 4 3 2 Parameter Calibration Clearing for...

Page 4: ...N 18 5 1 Manual Auto Mode 18 5 2 Pump Operation 18 5 3 Historical Fault Display 18 5 4 Pump Running Hours Display 19 5 5 Communication Link and Remote Monitoring 19 6 Trouble Shooting 20 7 Terms of Wa...

Page 5: ...Inbuilt protection for motor current overload phase loss voltage imbalance over under voltage phase reversal and pump short cycling In built dry run protection or level sensor connections for electrod...

Page 6: ...e A 0 37 2 2 5 5 2 2 302 240 120 4 11 2 24 3 SmartCon 2 3Ph 11kW 2 SYMBOLS AND WARNINGS The electrical panel must be used exclusively for the purpose and function as speci ed in design Misuse of this...

Page 7: ...mote monitor 4 Terminals for temperature probe 5 Passive dry contacting point 6 MCB for electrical connection to the power supply 7 Terminals to electrical pump 8 9 Main board Transformer board 10 AC...

Page 8: ...not connected High Full pressure in the pipeline or pressure tank Network connection error not connected A Normal network B Voltage Trip voltage of over voltage 3 3 Smartcon Technical Characterstics T...

Page 9: ...s and in a dry and sheltered location in observance of the stated protection rating IP Avoid areas with mechanical shock corrosive gases and liquids extreme heat and cold salt mist corrosion rain and...

Page 10: ...term normal and stable operation Working Temperature Environment Factor Requirements Working Humidity Degree of Protection Install Position Vibration 0 0 25 C to 55 C 20 to 90 RH IP54 Vertical Less t...

Page 11: ...et the running voltage and current for protection of the pump This is done after the successful pump installation or during pump maintenance Ensure the pump and all pipe network is functioning normall...

Page 12: ...4 5 Installation of Temperature Sensor To connect the temperature sensor the motor must have a thermal switch embedded in the motor windings Connect the thermal switch with the NC normally closed cont...

Page 13: ...t can be configured using this controller Pressure Boosting Mode Emptying Mode Water Transfer Mode Sewage Pump with piggyback float switch Mode Pressure Boosting Mode Water Transfer Mode Emptying Mode...

Page 14: ...essages Graphic Application For booster application using pressure switch and pressure tank Enables simultaneous operation of two pumps when the pressure demand is high Pressure Booster Mode Water Tra...

Page 15: ...A B Normal Pressure Demanding When the Pressure in the pipeline is lower than the setting of pressure switch B the controller will run a single pump until the pressure reaches the setpoint of pressur...

Page 16: ...Switches on Delivery Pipeline and Level Electrodes on Source Tank Low Water Level in Source Tank Delivery Tank Full High Pressure in Pipeline or Pressure Tank Low Pressure in Pipeline or Pressure Tan...

Page 17: ...1 float switch A Down level the controller will only run one pump Reaches Probe 4 float switch A Up level the single pump stops running Varies from Probe 1 Probe 4 float switch A Down level Up level...

Page 18: ...Water Transfer Mode with Delivery Tank Water Level Float Switches Low Water Level in Source Tank Source Tank Full Low Water Level on Delivery Tank Delivery Tank Full Fig 20 Meaning of Messages and Gra...

Page 19: ...ises to Probe 4 Float Switch B Up level and a single pump is running the controller will run the second pump to drain the water till the level declines to Probe 2 Float Switch A B Down Level then both...

Page 20: ...ct the drainage sewage pump from rust and the impeller being jammed due to extended periods of inactivity In Auto Mode if the SmartCon Controller detects that both pumps have been inactive for 10 days...

Page 21: ...pump A stops When the water level rises again and float switch A B rises to up level controller will alternate to run pump B Automatic changeover due to pump fault When pump A breaks down during oper...

Page 22: ...er 10 seconds count down NOTE 4 18 While the pump s is in operation in case of occurrences like dry run overload under voltage and other failures the controller will immediately stop the pump s The co...

Page 23: ...Time Icon S N of Failure Failure Sequence Number NOTE To display Pump B faults use the instructions as above but press instead 5 4 Pump Running Hours Display Fig 30 Manual Mode Fig 31 Runs hours for P...

Page 24: ...ated current pump is in over load protection state Check pump impeller or bearing Pump impeller is jammed pump motor dragging pump bearing broken Flashing of PUMP NO CALIBRATION Cut off power supply r...

Page 25: ...is not same and the difference is more than 15 21 Check and reconnect power and pump cable Loose wires or no connections on the controller and or pump Report to the power utility company Flashing OVE...

Page 26: ...excludes defects caused by fair wear and tear the effects of careless handling lack of maintenance faulty installation incompetence on the part of the equipment user Acts of God or any other cause be...

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Page 28: ...INS497A 04 22 www davisandshirtliff com...

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