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6

Pump does not
prime water

Check suction piping

Add water

Tighten drain plug

Replace mechanical seal 

Replace suction hose 

Adjust engine speed

Insufficient priming water inside
pump casing

Drain plug is not tightened

Low engine speed

Damaged mechanical seal 

Incorrect suction hose 

Air in suction line

Oil leakage from 
muffler or air 
cleaner

Right engine & allow oil to drain

Engine has tipped over

Engine does not 
start

Clean carburettor

Clean air cleaner

Oil sensor is activated. Add oil (oil sensor 
prevents engine from running if 
oil level is low)

Adjust engine oil to suitable level

Check fuel cock if open

Clean and adjust plug

Carburettor is blocked

Spark plug is wet / dirty

Air cleaner dirty

Too much engine oil 

Insufficient engine oil

No fuel

6.  TROUBLE SHOOTING

PROBLEM

POSSIBLE CAUSE

SOLUTION

Cannot pull or 
hard to pull
Recoil starter

Overhaul Engine

Dismantle & clean the impeller

Rusting inside engine

Engine jammed

Jammed Impeller

Insufficient delivery 
or no output

Check  suction hose

Air leakage from suction side

Check and Repair engine

Output power down from engine

Reduce suction lift 

Suction lift is high

Shorten suction pipe or enlarge
diameter

Suction pipe is too long or small in 
diameter

Check delivery hose

Leakage of water from delivery hose or 
pipe

Replace impeller 

Worn impeller

Dismantle & clean the impeller

Blocked Impeller

Reduce delivery head

Delivery head exceeds pump capacity

Specify different pump

Summary of Contents for DC80D

Page 1: ...DC Engine Pumps Installation Operating Manual DC80D DC80P DCX150P ...

Page 2: ......

Page 3: ...ECIFICATIONS 1 1 2 SUCTION HOSE CONNECTIONS 3 PUMP OPERATIONS 3 4 ROUTINE MAINTENANCE 4 4 SAFETY WARNINGS 5 5 INDEX Davis Shirtliff Ltd 2015 Contents herein are not warranted TROUBLE SHOOTING 6 6 WARRANTY 7 7 ...

Page 4: ... reading of this instruction manual is therefore extremely important and if you have any queries please refer them to your retailer 3 FLOW m hr 3 FLOW m hr HEAD m HEAD m 0 10 20 30 30 40 20 10 70 60 50 90 50 0 10 20 30 70 60 40 10 5 20 15 35 30 25 80 DC PETROL DIESEL DC 100D DC 80P D DC 50P DC 80K DC 50K 0 3 FLOW m hr HEAD m 0 20 40 120 10 5 20 15 25 140 DCX DCT 50 DCX2 50D DCX1 80D DCX1 50P DCX2 ...

Page 5: ...rs suitable for pumping lightly silted water and a sturdy carrying and protection frame DCX High specification high pressure pump with option of single or twin impeller DCT Robust diesel pumps for pumping polluted water and sewage DCI Cast iron engine pumps for heavy duty dewatering DCI 80D WARNING Note that performance curves relate to the engine governor set at maximum speed to achieve maximum r...

Page 6: ...43 64 Capacity cc Type DC 80D DC 100D Fuel Consumption lt hr 2 1 DC 80K DC 50K Kohler Sh265 Fuel Star ter Petrol Petrol Petrol Petrol Diesel Diesel Ensure the suction hose is of the rigid type and it should be of the same diameter as the pump inlet and fitted with the correct connectors Connect suction hose to the pump as indicated Hose band 1 Coupling 2 Hose nipple 3 Coupling packing WARNING Airt...

Page 7: ...le pump performance it should be limited below 4m Ensure the delivery head is within the performance capacity of the pump see pump curve Priming port 4 ROUTINE MAINTENANCE For Diesel pumps see separate engine manual The below instructions apply to petrol versions only ENGINE OIL Check engine oil daily If low refill with SAE30 Change engine oil after first month or after 20hrs operation and thereaf...

Page 8: ...n is used in case of overhaul Do not use pump on a slope Fuel spillage may occur and cause a fire Keep children away from pump when in operation Avoid proximity to fire when refueling Highly inflammable G a s o li n e Do not operate pump inside a well or pit There will be an exhaust gas build up and the pump will overheat Ensure good ventilation around the pump and do not operate indoors Exhaust g...

Page 9: ...n and adjust plug Carburettor is blocked Spark plug is wet dirty Air cleaner dirty Too much engine oil Insufficient engine oil No fuel 6 TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Cannot pull or hard to pull Recoil starter Overhaul Engine Dismantle clean the impeller Rusting inside engine Engine jammed Jammed Impeller Insufficient delivery or no output Check suction hose Air leakage from suc...

Page 10: ...andling lack of maintenance faulty installation incompetence on the part of the equipment user Acts of God or any other cause beyond the Company s reasonable control Also any repair or attempt at repair carried out by any other party invalidates all warranties ii Standard Warranty If equipment failure occurs in the normal course of service having been competently installed and when operating withi...

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Page 12: ...INS177E 07 15 ...

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