Dawson 5600D EMV550v3 Operator'S Instructions/Spare Parts List Download Page 46

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DAWSON CONSTRUCTION PLANT

CHESNEY WOLD,

BLEAK HALL,

MILTON KEYNES,

MK6 1NE

ENGLAND

TEL. +44 1908 240300

FAX. +44 1908 240222

EMAIL. [email protected]

DAWSON EMV
INSPECTION PROCEDURE

WORLDWIDE
DEALER
NETWORK

GLOBAL
SUPPLY,
LOCAL
SUPPORT.

A GUIDE TO EMV GENERAL MAINTENANCE PROCEDURE

(USED WITH PDI CHECK SHEET)

Summary of Contents for 5600D EMV550v3

Page 1: ...TOR MOUNTED DRILLS QUIET VIBRATIONLESS PUSH PULL PILING PILE EXTRACTION SHEET PILE GUIDE FRAMES SHEET PILE CAPPING SYSTEMS CFA CLEANERS PILE POINTS SPLICERS HANDLING LIFTING www dcpuk com EMV 550 Metr...

Page 2: ...April 2013 V3 DAWSON CONSTRUCTION PLANT LIMITED DAWSON EMV 550 OPERATORS INSTRUCTIONS SPARE PARTS LIST...

Page 3: ...uctions 5 1 Preparations before driving extracting piles 5 2 Driving piles 5 3 Extracting Piles 6 0 Maintenance 6 1 Daily Maintenance 6 2 Every 50 working hours 6 3 Every 1000 working hours 7 0 Troubl...

Page 4: ...xtremely versatile and readily adapts to most suit excavators from 30 to 55 tonnes Hydraulic power supply is taken from the excavators bucket ram circuit providing adequate power is available Other th...

Page 5: ...pm CENTRIFUGAL FORCE 550 kN AMPLITUDE PEAK TO PEAK 13 mm HYDRAULIC PRESSURE MIN MAX 280 350 bar HYDRAULIC FLOW RATE MIN MAX 256 400 L min MINIMUM HYDRAULIC POWER 120 kW DYNAMIC MASS 1 150 kg TOTAL MAS...

Page 6: ...f or responsible for the use and maintenance must ensure that the vibrator and all it s auxiliary equipment are in good condition Piling should only be carried out under the supervision of an appropri...

Page 7: ...s to prevent contamination Disconnect the vibrator from the excavator 2 1 6 Transporting Piles on Site Transporting a pile using the vibrator should only be done over a small distance with the clamp f...

Page 8: ...ng effect can occur Also the ground effectively sticks itself to the pile and much of the power generated is lost in shaking the ground The EMV is particularly effective for its size and weight becaus...

Page 9: ...to installing the EMV A shear pin is used to fix the vibrator to the boom via an adaptor bracket Different adaptor brackets may be required for different excavators Check this prior to the start of in...

Page 10: ...they should be replaced It is strongly recommended that quick release couplings are not used for this application For permanent installation ball valves can be added to the excavator boom to ensure r...

Page 11: ...tion 2 1 Basic Safety Points in this manual before starting work f Review section 6 1 Daily Maintenance before taking the equipment into service g It is particularly important that you make sure that...

Page 12: ...control lever from one extreme position to the other whilst the EMV is running it will cause hydraulic system pressure spikes to occur i Remove the chain clamp and lifting chain from the pile lifting...

Page 13: ...ue extracting the pile until the pile foot is almost extracted Stop vibration at this point and carefully pull the pile out the remaining short distance f Move the pile to a suitable area and place th...

Page 14: ...an or by one of their approved distributors once a year or every 1000 working hours 6 1 Daily Maintenance a Grease the two grease points on the EMV550 one on the Saddle Swivel and the other on the sid...

Page 15: ...e hexagonal wrench Ensure the clamp functions correctly after completing the work g Inspect the rubber Sandwich Mounts Elastomers for wear or damage Wear is typified by splitting tares This usually oc...

Page 16: ...Swivel Assembly Gear Box Oil Sight Glass Clamp Body Grease Point for the Moving Jaw Clamp Cylinder Hard Jaws Gearbox Oil Drain Plug Breather Filler Plug...

Page 17: ...with viscosity class SAE 75W 90 will be suitable Alternatively in hotter climates fully synthetic oil of the same classification may be used For example Manufacturer Mineral Oil Reference Synthetic Oi...

Page 18: ...equate supervision 7 1 EMV clamp does not close 7 1 1 Check that base machine hydraulics lines are correctly connected see section 4 2 Operate control lever in both directions to check flow directions...

Page 19: ...case the unit usually runs very slowly unless metal fragments have become entrapped in the transmission system as a result 7 2 6 Remove the motor from the gearbox and test 7 2 7 As a last resort take...

Page 20: ...4 3 Long drain hose or the hose bore too small either of these can contribute to an increase in back pressure 7 4 4 Extremely cold weather if the base machine hydraulic oil is of an inappropriate visc...

Page 21: ...ars for any signs of damage Remove all bearing covers from the gearbox sides and inspect the outer races for signs of grooves or any other contamination or damage look at the rollers in each bearing T...

Page 22: ...DAWSON DAWSON DAWSON DAWSON DAWSON CONSTRUCTION PLANT LIMITED 9 0 PARTS LIST FOR THE EMV550...

Page 23: ...LT M20 x 35LG 0M20 035 01 1 3 SPRING WASHER M20 0M20 000 21 32 1 O RING O Ring 139 37 x 2 62mm Nitrile BS161 Shamban ref ORAR00161 P2 610 15 01 31 2 O RING H00345 30 4 CYLINDRICAL ROLLER BEARING NJ231...

Page 24: ...5 A3 E D C B A 1 2 3 4 5 6 3RD ANGLE 1 of 1 EMV550 SECTION A A 5 6 13 2 14 2 SOCKET HEAD CAP SCREW OM24 35 02 OM24 35 02 13 4 CYLINDRICAL ROLLER BEARING NJ2319 E TY P2 HJ2319E 5632 12 4 O RING 221 84...

Page 25: ...IN MILLIMETERS X 0 5 A2 1 of 1 SECTION A A 3 4 5 10 12 13 14 15 2 1 16 2 O RING 0 0 kg H00345 15 1 HYDRAULIC MOTOR F12 80 36 0 kg 5675 1 14 1 EMV 550 GASKET 0 5 kg 5619 13 1 Drive Gear 14 8 kg 5610 1...

Page 26: ...f 1 1 1 M5 Dowety 0M05 000 25 2 1 SOCKET HEAD CAP SCREW 0M05 016 02 0M05 016 02 3 6 NORD LOCK WASHER M16 0M16 000 27 4 3 BLANKING PLUG 1 8 BSPT 1 018 22 01 5 1 Check Valve Cartridge ERVE G1 2 HYDAC 46...

Page 27: ...ty Washer CFG 3801 H00150 25 2 DOWTY WASHER 0 250 H00127 24 1 Jaw Pad Support EN24T 5761 1 23 1 Adaptor GRADE BD2 5760 22 1 Headed Bush EN1A 5685 21 1 Chain Holder 5684M 20 1 Chain Holder 5684 19 1 Cl...

Page 28: ...ACHINING TOLERANCES UNLESS STATED OTHERWISE X XX 0 05 DIMENSIONS IN MILLIMETERS X 0 5 A3 E D C B A 1 2 3 4 5 6 3RD ANGLE 1 of 1 10 1 SLEEVE TLR368 9 1 G10 Chain Coupler TLR362 8 1 10mm Chain TLR361 7...

Page 29: ......

Page 30: ...1 48 NYLOC NUT TYPE T M12 0M12 000 12 2 122 WASHER ST STEEL M12 0M12 000 20 3 26 HEX HD BOLT ST STEEL M12 x 25LG 0M12 025 01 4 48 HEX HD BOLT M12 x 40LG 0M12 040 01 5 2 NYLOC NUT TYPE T M16 0M16 000...

Page 31: ...Revision Appr by Date Intro DAWSON CONSTRUCTION PLANT LTD ROUGH MACHINE N9 FINE MACHINE N8 GRIND N6 UNLESS STATED OTHERWISE SURFACE FINISH X X 0 25 ANGLES 0 5 MACHINING TOLERANCES UNLESS STATED OTHERW...

Page 32: ......

Page 33: ...andard Scale Affirmed Drawing no Sheet Replace Date Replaced by Qnt Rf nr Revision Appr by Date Intro DAWSON CONSTRUCTION PLANT LTD 3RD ANGLE ROUGH MACHINE N9 FINE MACHINE N8 GRIND N6 UNLESS STATED OT...

Page 34: ......

Page 35: ...6621 0 2 7 1 55 1 0 17 09 03 55 1 0 17 09 03 55 1 0 17 09 03 55 1 0 17...

Page 36: ...NDARD LIFTING CHAIN ARRANGEMENT LIFTING CHAIN FOR DOUBLE CLAMP 4681D FITTING TO CHAIN HOLDER OVERALL VIEW EMV MODEL TO MAINTAIN AMPLITUDE IN EXCESS OF 4MM MAX RECOMMENDED PILE MASS 450 1000KG 550 1400...

Page 37: ...0 205 240 22 7 8 12 M16 x 2 72 000 106 000 124 000 215 310 370 24 61 64 14 9 16 M18 x 2 5 91 000 129 000 151 000 300 430 510 27 1 1 16 14 9 16 M20 x 2 5 117 000 166 000 194 000 430 620 720 30 1 3 16 1...

Page 38: ...to the excavator Enviromentally friendly low noise localised directional vibration Automatic hydraulic clamp operation Flexiblity in application Flow regulator prevents excessive oil supply to vibrat...

Page 39: ...60 88 120 DYNAMIC MASS INCLUDING UNIVERSAL CLAMP lbs 781 814 1 380 2 240 2 576 kg 355 370 625 1 008 1 150 TOTAL MASS INCLUDING UNIVERSAL CLAMP lbs 1 122 1 155 2 123 2 834 3 360 kg 510 525 965 1 275 1...

Page 40: ...28 EMV 550 EMV 450 EMV 300 EMV 70 30 Clamps Mass 300 Universal Clamp 163 kg 450 Universal Clamp 273 kg 550 Universal Clamp 416 kg Caisson Beam with Clamps 670 kg SPECIFICATION UNITS VIBRO MODEL EMV70...

Page 41: ...ulic power As a guide the EMVs typically suit the following base machine sizes EMV70 requires 30 L min 240 bar 5 5 17 t excavator EMV220 requires 90 L min 280 bar 7 22 t excavator EMV300 requires 130...

Page 42: ...0 mm 3 2 tonnes 4082 8 mm 2 tonnes Features SWL of 2000 kg for the 8 mm chain clamp 3200 kg for the 10 mm chain clamp 8000 kg for the 16 mm chain clamp Robust high strength steel body Designed to with...

Page 43: ...because its mounted on your excavator you can drill vertical holes anywhere the excavator goes It s ideal for drilling over casings on railway embankments under bridges or near power lines anywhere w...

Page 44: ...6 59 6 7 5 7 72 6 217 18 48 30 17 7 1 7 0 25 1 63 7 216 25 6 16 7 287 127 25 1 855 1 2 7 216 DZVRQ RQVWUXFWLRQ 3ODQW WG KHVQH ROG OHDN DOO 0LOWRQ H QHV 0 1 QJODQG 7HO D 09 63 9 725 02817 9 5 725 9HU 0...

Page 45: ...Spares Supplied GEARBOX ASSEMBLY Oil Level Leaks Visual Case Breather Valve Motor Blow off Valve General Condition Remarks HOSES Hoses Condition Spring Guard Condition Running Leaks Fittings Addition...

Page 46: ...EAK HALL MILTON KEYNES MK6 1NE ENGLAND TEL 44 1908 240300 FAX 44 1908 240222 EMAIL DAWSON DCPUK COM DAWSON EMV INSPECTION PROCEDURE WORLDWIDE DEALER NETWORK GLOBAL SUPPLY LOCAL SUPPORT A GUIDE TO EMV...

Page 47: ......

Page 48: ...REASE DAILY SADDLE ASSEMBLY Remarks Visual inspect saddle for cracks Check sandwich mounts for splits damage Check bump stops for damage Severe wear to pin Wear to adaptor Wear to bush 4QW 5HI QR When...

Page 49: ...eratures on bearing caps should be even Visual check for oil leaks Bearing Cover Gasket Ensure all bolts are tight Check case breather valve Check oil levels Check motor blow off valve Photo of EMV450...

Page 50: ...HOSE ASSEMBLY Remarks Check general condition Check spring guard condition Insure fittings are all tight Check for running leaks Severe damage to hose assembly...

Page 51: ...g jaw wear on teeth and general damage Inspect chain for damage Inspect chain clamp where fitted for damage Severe damage and wear to teeth on jaws on left in comparrison new jaw on right Damage to ch...

Page 52: ...STAND Remarks Inspect general condition of stand...

Page 53: ...OR CHANGE SPECIFICATIONS OR DESIGNS WITHOUT NOTICE OR INCURRING OBLIGATIONS Dawson Construction Plant Ltd Chesney Wold Bleak Hall Milton Keynes MK6 1NE England Tel 44 0 1908 240300 Fax 44 0 1908 2402...

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