manualshive.com logo in svg

DAV DA1000V, Installation And Maintenance Manual, Page: 1 / 40

Share
Download
DAV DA1000V Installation And Maintenance Manual Download Page 1

DA1000V VOLUMETRIC MANUAL DISPENSING SYSTEM

DAV TECH SRL

Via Ravizza, 30 - 36075 Montecchio Maggiore (VI) - ITALY

Tel. 0039 0444 574510 - Fax 0039 0444 574324

[email protected] - www.davtech.it

Installation and 

maintenance guide

Summary of Contents for DA1000V

Page 1: ...VOLUMETRIC MANUAL DISPENSING SYSTEM DAV TECH SRL Via Ravizza 30 36075 Montecchio Maggiore VI ITALY Tel 0039 0444 574510 Fax 0039 0444 574324 davtech davtech it www davtech it Installation and maintenance guide ...

Page 2: ...3 3 SAFETY PRECAUTION pag 4 4 DA 1000V pag 6 5 DA 1000V CONTROLLER pag 6 6 BASIC CHECKLIST BEFORE USE pag 8 7 OPERATION OF THE EQUIPMENT pag 17 8 EXPLANATION OF HMI SCREEN PAGE pag 22 9 PART REPLACEMENT pag 32 10 INSPECTION AND MEASURES pag 32 11 TROUBLESHOOTING pag 33 Installation and maintenance guide ...

Page 3: ...d does not extend in any way the validity period of the guarantee The seller is not liable for defects caused by normal wear of parts which by their nature are subject to wear 1 3 Goods receiving The original configuration of the Controller must never be changed Upon receipt of the goods check that The packaging is intact The exact correspondence of the material ordered 2 TECHNICAL DESCRIPTION 2 1...

Page 4: ...nce etc be sure to shut off all the external power supplies used by the equipment Failure to do so may result in electric shock or damage to the equipment 2 To supply power or operate the equipment after wiring be sure to attach the covers inside and outside the equipment Failure to do so may result in infury and electric shock 1 Do not apply main power supply except for that of the voltage specif...

Page 5: ... as AC220V 50 60Hz 2 Be sure to use the designated air pressure The basic air pressure of the equipment is designated as 5kgf cm2 3 Do not operate with wet hands There is a risk of electric shock 4 During the operation do not turn off the power or shut down the air pressure unless the equipment is in danger caution Serious problems may arise with the use of equipment Precautions on Installation 1 ...

Page 6: ...ign easytoexchangethebarrelbyapplyingadvanceddesignasmagnetictechnology Compact design for applying to automatic inline machine with high speed dispensing application Max 0 2ms step Apply 3cc 5cc 10cc 30cc barrel with exclusive syringe and plunger 5 DA 1000V CONTROLLER 5 1 Features This equipment is applied by using dispenser and it can be applied to the robot to determine and adjust the applicati...

Page 7: ...uch screen is easy to operate With the external interface function various tasks can be performed continuously Setting and data change are intuitive and easy to operate 4 1 Appearance of NPC 10 Item Specification Remarks Model DA 1000V Dimension WxDxH 150mm x 100mm x 70mm Power DC 9V 2A Power Voltage Adapter 100 240V 50 60Hz 1 5A Display 3 5 TFT LCD Touch Type Operation Touch Panel Switch Operatio...

Page 8: ...is is the cable that connects the DAV 1000V to the Controller DAV 1000V This is the DAV 1000V Installation and maintenance guide 6 BASIC CHECKLIST BEFORE USE 6 1 Checking basic Components This picture above shows the basic components of the DA 1000V Controller and their descriptions are as follows ...

Page 9: ... to the nano pen and the plunger magnet type that attaches to the nano pen Barrel Holder This is the barrel holder used to connect the nano pen and the barrel Power connector Adapter power connector Adapter These are the power connector and adapter used to supply power to the NPC 10 Foot Switch This is the foot switch used to shot the nano pen more conveniently NANO PENNANOPEN Operation Manual Doc...

Page 10: ...ased on Touch Screen Setting SHOT Switch NANO PENNANOPEN Operation Manual Doc Rev 0 2019 7 2 15 47 Copyright 2019 by TAEHA CORP All Rights Reserved 5 2 NPC 10 Name and Function of Each Component Figure 2 NPC 10 Front Rear Table 1 Name and description of each component of the NPC 10 Name and Display Function and Description Touch Screen The setting values and operation elements for the operation of...

Page 11: ... Doc Rev 0 2019 7 2 16 47 Copyright 2019 by TAEHA CORP All Rights Reserved Frame Ground This is the grounding connector for the power for the NPC 10 DC Receptacle This can be connected through the Power Adaptor Nano Pen Connector This is the Connector that connects to the Nano Pen Cable FOOT Connector This is the Connector that is connected in order to operate the Nano Pen FOOT Switch This is a D ...

Page 12: ...progress END Indicates the end of a control op ERR This signal is indicated when alarm signal occurs GND Set to COMMON to match the D difference between the host controller an 10 INPUT Socket INPUT SHOT SEL EMG GND INPUT Socket SHOT Connected when using the dispe from the host controller SEL Used to select the mode from controller Not currently used EMG Used to stop the NPC 10 from controller GND ...

Page 13: ...n as indicated above in Figure 4 NANO PENNANOPEN Operation Manual Doc Rev 0 5 3 Basic Instructions for Operating the HMI Screen 5 3 1 Switching Pages Figure 3 How to switch pages 1 Touching the PAGE ICON such as the PAGE ICONs shown above will switch to the corresponding page Figure 4 How to switch pages 2 You can go to the next PAGE on the GROUP PAGE by touching the arrow icon as indicated above ...

Page 14: ... changing the condition value on the SETTING PAGE please insert a numerical value as shown in Figure 5 Figure 6 Example of changing settings When changing the button setting on the SETTING PAGE touch the button as shown in Figure 6 to change the setting value 6 3 2 Changing Settings NANO PENNANOPEN Operation Manual Doc Rev 0 5 3 2 Changing Settings Figure 5 Example of changing setting value When c...

Page 15: ...l Doc Rev 0 5 4 Explanation of HMI Screen Structure Figure 7 NPC 10 HMI Screen Structure Figure 7 shows the NPC 10 HMI Screen Structure Figure 7 DA 1000V Controller HMI Screen Structure Figure 7 shows the DA 1000V Controller HMI Screen Structure 6 4 5 4 Explanation of HMI Screen Structure ...

Page 16: ...PAGE NAME PAGE Description HOME PAGE This is the main PAGE that allows the Nano Pe dispensing mode selection and displays the dispe conditions BARREL CHANGE PAGE This is the PAGE for the Setup and Replaceme Nano Pen Barrel MENU PAGE This is the PAGE to switch to the SETTING ALA TEST and INFO PAGEs SETTING PAGE This is the SETTING PAGE for Nano Pen dispen MODE dispensing condition BARREL Nano Pen c...

Page 17: ...9 Setting the Capacity before using the Nano Pen The Capacity can be set for the Nano Pen on the NPC 10 before using the Nano Pen Go to Setting Barrel PAGE as shown in Figure 9 and set the corresponding capacity value Figure 8 Initial power input screen When the initial power input is provided by turning on the POWER SWITCH at the back of DA 1000V Controller the INTRO PAGE will be shown for 5 seco...

Page 18: ... BACK ANO PENNANOPEN Operation Manual Doc Rev 0 6 3 BARREL Assembly 6 3 1 Accessing the CHANGE BARREL PAGE Figure 10 How to access the Change Barrel PAGE As shown in Figure 10 touch the Change Barrel icon to access the Change Barrel Page 6 3 2 Origin position set up using the auto back function Figure 11 How to use the AUTO BACK function As shown in Figure 12 position the Nano Pen at the ORIGIN Po...

Page 19: ...o complete assembly of the Barrel Figure 13 DA 1000V Mounting Order As shown in Figure 13 mount the Barrel and Barrel Holder with Plunger and liquid onto the DA 1000V Figure 14 Locking the Plunger using the SHOT button After setting the DA 1000V s direction to FORWARD pressing the SHOT button will be that load is reached to the Plunger which is inside of barrel Figure 15 CHANGE SETTING Once the Pl...

Page 20: ...tion Manual Doc Rev 0 6 4 Setting Dispensing Conditions and Discharging Figure 16 Setting Dispensing Conditions After setting the dispensing conditions as shown in Figure 16 set the dispensing mode as shown in Figure 17 and execute the dispensing When changing the dispensing mode change the dispensing mode by releasing the LOCK button at the bottom of the HOME PAGE Figure 17 Setting Dispensing Mod...

Page 21: ...17 the Plunger and Barrel can be removed by using the AUTO BACK function or by using the SHOT or FOOT Switch after configuring the setting to BACKWARD 7 5 How to Remove the BARREL Figure 18 Use the SHOT SWITCH or the FOOT SWITCH As shown in Figure 17 the Plunger and Barrel can be removed by using the AUTO BACK function or by using the SHOT or FOOT Switch after configuring the setting to BACKWARD F...

Page 22: ...h Dispensing Operation Mode 7 1 1 TIME MODE 7 1 HOME PAGE 2019 01 21 14 59 59 10 cc TIME STDY INTV SEQ cc COUNT S UCKBACK cc sec sec 1 2 4 5 6 7 8 9 a b 3 Figure 19 HOME PAGE Number Description Mode Change Button current Mode is highlighted Go to Setting Screen Go to Menu Screen Alarm Indicator Shows the current Barrel capacity setting Shows Dispensing Operation and Direction Dispensing Not Dispen...

Page 23: ...c Rev 0 2019 7 2 29 47 Copyright 2019 by TAEHA CORP All Rights Reserved Time Mode is a Dispensing Mode that dispenses a set volume over a set duration 2019 01 21 14 59 59 10 cc TIME STDY INTV SEQ cc COUNT S UCKBACK cc sec sec Figure 20 Time Mode Category Description VOLUME Shows the set dispensing volume TIME Shows the set dispensing time SPEED Shows the SPEED value according to the dispensing vol...

Page 24: ...MODE Steady Mode is a Dispensing Mode where discharge is continuously executed at a set SPEED and it is mainly used for Line Dispensing a certain amount 10 cc TIME STDY INTV SEQ cc COUNT S UCKBACK cc sec sec 2019 01 21 14 59 59 Figure 21 STEADY MODE Category Description VOLUME Displays the dispensing volume when discharging TIME Shows the elapsed time for dispensing when dispensing SPEED Displays ...

Page 25: ...to the set TOTAL CH Additionally the INTERVAL MODE will stop if the dispensing signal is provided once again while INTERVAL MODE is in progress TIME STDY INTV SEQ TOTAL CH 10 cc cc COUNT S UCKBACK cc sec sec ON OFF 2019 01 21 14 59 59 Figure 22 Interval Mode Category Description VOLUME Shows the set dispensing volume TIME Displays the set dispensing ON time Displays the set idle OFF time SPEED Sho...

Page 26: ...p to 16 desired condition values can be configured and each PROGRAM sequentially dispenses the material according to the various conditions 10 cc TIME STDY INTV SEQ TOTAL CH cc PROGRAM S UCKBACK cc sec sec 2019 01 21 14 59 59 Figure 23 Sequence Mode Category Description VOLUME Displays the set dispensing volume for the configured PROGRAM TIME Displays the set dispensing time for the configured PRO...

Page 27: ...l stop if the SHOT button is pressed Displayed when the current Nano Pen position is in the ORIGIN Position Button used when Barrel Change is complete When the CHANGED button is turned ON the COUNT value applied to each dispensing mode is reset Indicates that the direction of the Nano Pen is FORWARD Opposite of BACKWARD Indicates that the direction of the Nano Pen is BACKWARD Opposite of FORWARD T...

Page 28: ...steps This is an alarm window that appears when NPC 10 alarm is on Go to the ALARM PAGE and check the alarm status NANO PENNANOPEN Operation Manual Doc Rev 0 2019 7 2 34 47 Copyright 2019 by TAEHA CORP All Rights Reserved If the SPEED text box is touched the setting will switch to STEP The Nano Pen can be operated with the desired number of STEPs by inserting the number of Nano Pen operations The ...

Page 29: ...NTERVAL Mode setting screen DESCRIPTION DESCRIPTION NANO PENNANOPEN Operation Manual Doc Rev 0 2019 7 2 35 47 Copyright 2019 by TAEHA CORP All Rights Reserved 7 3 MENU PAGE Figure 25 MENU PAGE Category Description SETTING Go to SETTING Screen ALARM Go to ALARM Screen TEST Go to I O TEST screen INFO Go to information display screen NANO PENNANOPEN Operation Manual Doc Rev 0 7 4 SETTING MODE PAGE Fi...

Page 30: ... of SUCKBACK steps If the number of SUCKBACK steps is set the suckback time will be determined and displayed based on the set Nano Pen capacity When the dispensing signal is ON in TIME MODE the Nano Pen will wait until the duration specified in ON DELAY before commencing the dispensing MAX cc sec Displays the maximum speed of the Nano Pen based on the set Barrel capacity SV cc sec Displays the set...

Page 31: ...LUME as speed values 7 4 3 INTERVAL MODE NANO PENNANOPEN Operation Manual Doc Rev 0 2019 7 2 38 47 Copyright 2019 by TAEHA CORP All Rights Reserved Figure 28 STEADY MODE SETTING PAGE This is the PAGE to configure the elements required for STEADY MODE Category Description Sets the dispensing SPEED RATE The can be input using the buttons increasing or decreasing the with the left and right buttons S...

Page 32: ... based on the set Nano Pen capacity The dispensing operation will be repeated based on the set dispensing conditions for the number of CYCLEs indicated When the dispensing signal is ON in INTERVAL MODE the Nano Pen will wait until the duration specified in ON DELAY before commencing the dispensing MAX cc sec Displays the maximum speed of the Nano Pen based on the set Barrel capacity SV cc sec Disp...

Page 33: ...ntil the duration specified in ON DELAY before commencing the dispensing MAX cc sec Displays the maximum speed of the Nano Pen based on the set Barrel capacity SV cc sec Displays the set TIME and VOLUME as speed values MIN sec Displays the minimum number of seconds that can be changed based on the set VOLUME MAX cc Displays the maximum VOLUME that can be changed based on the set TIME 7 5 BARREL SE...

Page 34: ...P All Rights Reserved Figure 30 Setting Barrel PAGE This is the PAGE to configure the Barrel capacity according to the Nano Pen capacity Category Description 3 CC BARREL 3 CC setting 5 CC BARREL 5 CC setting 10 CC BARREL 10 CC setting 30 CC BARREL 30 CC setting NANO PENNANOPEN Operation Manual Doc Rev 0 7 6 SETTING SIGNAL PAGE Figure 31 Setting SIGNAL PAGE Sets the Dispensing Mode for the NPC 10 C...

Page 35: ...for the Motor and Speed cc sec Distance mm sec are displayed DESCRIPTION NANO PENNANOPEN Operation Manual Doc Rev 0 2019 7 2 43 47 Copyright 2019 by TAEHA CORP All Rights Reserved 7 7 SETTING ETC PAGE Figure 32 SETTING ETC PAGE Category Description yy Date Setting section YEAR MONTH DAY hh Time Setting section HOUR MINUTE SECOND PWD Passcode change function Not used ID Comm RS 485 communication ID...

Page 36: ...xternal INPUT EMERGENCY signal is ON all operations of the NPC 10 will stop OVER CURRENT Alarm due to over current during motor operation MOTOR FAULT Alarm due to abnormal completion of motor operation CATEGORY If the external INPUT EMERGENCY signal is ON all operations of the DA 1000V CONTROLLER will stop EMERGENCY OVER CURRENT MOTOR FAULT Alarm due to abnormal completion of motor operation Alarm...

Page 37: ...DO END END signal output test EXT DO ERROR ERROR signal output test DESCRIPTION NANO PENNANOPEN Operation Manual Doc Rev 0 2019 7 2 45 47 Copyright 2019 by TAEHA CORP All Rights Reserved 7 9 TEST PAGE Figure 34 I O TEST PAGE Category Description SHOT SW NPC 10 front panel switch contact point test EXT DI FOOT FOOT SWITCH contact point test EXT DI START External SHOT contact point test EXT DI SEL E...

Page 38: ...ontroller has been used Touching this icon will switch to the Barrel Information Screen 7 10 1 Barrel Information PAGE Installation and maintenance guide Figure 35 INFO PAGE 8 10 INFO PAGE CATEGORY Checks the communication status between the DA 1000V CONTROLLER LCD and the board T LCD transmits signals to the DA 1000V CONTROLLER board R LCD receives signals from the DA 1000V CONTROLLER board Both ...

Page 39: ...he information regarding the dispensing volume for each Barrel capacity Touching the screen will switch to the INFO PAGE NANO PENNANOPEN Operation Manual Doc Rev 0 Figure 36 Barrel Information PAGE This is the information regarding the dispensing volume for each Barrel capacity Touching the screen will switch to the INFO PAGE ...

Page 40: ...without notice the specifications dimensions and weights in this manual The illustrations are not binding DAV TECH SRL Via Ravizza 30 36075 Montecchio Maggiore VI ITALY Tel 0039 0444 574510 Fax 0039 0444 574324 davtech davtech it www davtech it ...

Reviews:

No comments