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20 MATRIX 450N

STEP 8 - DEVICE CONFIGURATION

Automatic or Advanced Setup

Automatic Setup

provides an automatic procedure for setting: optical/illumination,

reading distance, and code definition parameters to obtain the most stable decoding
conditions for a single code symbology based on the images presented to the reader. It
can be set to include Image Filters if necessary. See the table below for codes and filters
managed by Automatic Setup. Automatic Setup is especially useful for DPM applica-
tions.

CODE 128
EAN 128
CODE 39
CODE 93
CODABAR
PDF417
MICRO PDF417
GS1 DATABAR
GS1 DATABAR STACKED
GS1 DATABAR LIMITED
GS1 DATABAR EXPANDED
GS1 DATABAR EXPANDED STACKED
UPCEAN FAMILY EAN13
UPCEAN FAMILY EAN8
UPCEAN FAMILY UPCA
UPCEAN FAMILY UPCE

DATAMATRIX ECC 200
QR
MICRO QR
AZTEC
MAXICODE
DOTCODE

ERODE 3x3, 5x5 and 7x7
DILATE 3x3, 5x5 and 7x7
SMOOTHING

Advanced Setup

provides access to the complete array of optical/illumination, focusing

adjustment, and code definition parameters that can be fine-tuned semi-automatically
and manually to obtain the best results for applications of any complexity.

NOTE

ENABLED 1D CODES

ENABLED 2D

CODES

ENABLED

FILTERS

If your application requires multiple code symbologies, multiple image
settings, Code Grading or other parameter settings for decoding, then
use the Advanced Setup, see page 23.

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Summary of Contents for matrix 450N

Page 1: ...Matrix 450N PRODUCT REFERENCE GUIDE Image Based Reader ...

Page 2: ...tation Electronic versions of this document may be downloaded from the Datalogic website www datalogic com If you visit our website and would like to make comments or suggestions about this or other Datalogic pub lications please let us know via the Contact page Disclaimer Datalogic has taken reasonable measures to provide information in this manual that is complete and accu rate however Datalogic...

Page 3: ...3 Step 2 Connect the System 4 CBX100 CBX500 Pinout for Matrix 450N 6 Step 3 Mount and Position the Reader 7 Step 4 Focus the Reader 9 Step 5 Calibrate Image Density 10 Locate 10 Setup 11 Learn 12 Step 6 X PRESS Configuration 13 Locate 13 Setup 13 Learn 14 Reset Reader to Factory Default Environment Optional 15 Step 7 Installing DL CODE Configuration Program 16 Device Discovery 17 Step 8 Device Con...

Page 4: ...ning Matrix 450N 56 Mounting with EMK Mirrors 59 EMK 380 Side Mount Standard 60 EMK 380 Side Mount Alternative 61 EMK 600 Side Mount Standard 62 EMK 600 Side Mount Alternative 63 CBX ELECTRICAL CONNECTIONS 64 CBX Connection Box Pinout 65 Power Supply 66 Recommended Power Supplies 67 Main Serial Interface 68 RS232 Interface 68 RS422 Full Duplex Interface 69 ID NET Interface 70 ID NET Cables 70 ID N...

Page 5: ...127 Internal Network Configurations 129 Master Configuration 130 Multidata ID NET Network Configurations 132 Synchronized ID NET Network Configurations 137 Verify Master Slave Synchronized Configuration 141 Backup and Restore Through DL CODE 144 Backup 145 Restore 146 Replacement 146 Restore Defaults 147 Restore Default Startup Configuration 147 Restore Default Environment 148 Restore Factory Defa...

Page 6: ...CONTENTS vi MATRIX 450N ID NET Network Termination 171 Inputs 171 Outputs 172 User Interface Serial Host 174 GLOSSARY 175 ...

Page 7: ... when using the reader NOTE TECHNICAL SUPPORT Support Through the Website Datalogic provides several services as well as technical support through its website Log on to www datalogic com For quick access from the home page click on the search icon and type in the name of the product you re looking for This allows you access to download Data Sheets Manu als Software Utilities and Drawings Hover ove...

Page 8: ...rt An excellent source for technical assistance and information is an authorized Datalogic reseller A reseller is acquainted with specific types of businesses application software and computer systems and can provide individualized assistance ...

Page 9: ... the product with essential requirements listed in the applicable European directive Since the directives and applicable standards are subject to continuous updates and since Datalogic promptly adopts these updates therefore the EU declaration of conformity is a living document The EU declaration of conformity is available for competent authorities and customers through Datalogic commercial refere...

Page 10: ... digital device pursuant to part 15 of the FCC Rules These limits are designed to provide rea sonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio fre quency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Op...

Page 11: ...can be switched on or off through a software command The following warning label content is applied to each of the laser equipped products indicated in the General View illustration Figure 1 Example Laser Warning Labels Produit s conforme selon 21CFR 1040 10 sauf des dérogations relatives à la Laser Notice N 50 data Juin 24 2007 Dans le paquet il y a l étiquette s pour les pays où le texte d avert...

Page 12: ...with stand vibration and shock when correctly installed however it is also a precision prod uct and therefore before and during installation it must be handled correctly to avoid damage avoid that the readers are dropped exceeding shock limits do not fine tune the positioning by striking the reader or bracket ...

Page 13: ...PRODUCT REFERENCE GUIDE XIII do not weld the reader into position which can cause electrostatic heat or reading window damage do not spray paint near the reader which can cause reading window damage ...

Page 14: ...nd Warning Labels 7 Power On LED 2 Bracket Mounting Holes 6 8 Power Serial I O Connector 3 Lens Cover 9 MAC Address Label 4 Lens separate accessory 10 Ethernet Connector 5 LT 03x Lighting System separate accessory 11 Ethernet Connection LED 6 HMI X PRESS Interface 12 Lighting System Signal Power Connector ...

Page 15: ...by slowly screwing it tightly onto the base until it arrives at the mechanical stop NOTE CAUTION Matrix 450N must be disconnected from the power supply during this pro cedure CAUTION Do not touch the sensor aperture lens glass or lens cover glass These areas must be kept clean Avoid any abrasive substances that might dam age these surfaces during cleaning The lens mount is equipped with a special ...

Page 16: ...ssembling Matrix 450N to LT 03x NOTE The anti vibration components are already mounted to all Datalogic LNS 12xx Lenses The bracket can be mounted in the reverse direction to create a compact version of the Matrix 450N LT 03x assembly The compact assembly however will reduce access to the lens for the focusing procedure ...

Page 17: ...ens 5MP withanti vibration components 93A400032 93A400033 93A400034 LT 0030 LT 0031 LT 0032 Ultra Power LT Supernarrow Blue 20 Ultra Power LT Supernarrow White 20 Ultra Power LT Narrow Blue 40 93ACC0035 LNS 1235 35 mm C Mount lens 5MP withanti vibration components 93A400032 93A400033 LT 0030 LT 0031 Ultra Power LT Supernarrow Blue 20 Ultra Power LT Supernarrow White 20 93ACC0036 LNS 1250 50 mm C M...

Page 18: ...PG 120 is the PWR 120 CBX Connection Use CAB LP 0x to supply power from the CBX to the LT 03x Connect the Brown White wires to Vdc and Black Blue wires to GND Connect the cable shield to Earth ground Use CAB MS0x between Matrix 450N and the CBX for Matrix 450N power external trigger device photocell optional serial interface and additional I O connections Use the CAB GE0x for the Gigabit Ethernet ...

Page 19: ...450N connects directly to the Ether net host through the Gigabit Ethernet connection CAB GE0x Figure 4 Matrix 450N in Stand Alone Layout without CBX to Ethernet Host Matrix 450N LT 03x can also be used in an ID NET Master Slave configuration See Chapter 5 Typical Layouts for details and Recommended Power Supplies on page 67 or Appendix A for power supply recommendations NOTE If using separate powe...

Page 20: ... insensitive V Power Reference Inputs Outputs V Power Source Outputs V Power Reference Outputs O1 Output 1 O1 Output 1 O2 Output 2 O2 Output 2 Auxiliary Interface TX Auxiliary Interface TX RX Auxiliary Interface RX SGND Auxiliary Interface Reference ID NET REF Network Reference ID ID NET network data ID ID NET network data Shield Shield Network Cable Shield Main Interface RS232 RS422 Full Duplex T...

Page 21: ...acket 2 When mounting the Matrix 450N LT 03x assembly take into consideration these three ideal label position angles Pitch or Skew 10 to 20 and Tilt 0 although the reader can read a code at any tilt angle Assure at least 10 Pitch or Skew to avoid direct illuminator light reflection which will reduce performance No Pitch Tilt or Skew Pitch Minimize Tilt any angle inside FOV Skew assure at least 10...

Page 22: ...ons with uniform labels that do not require read ing at the extreme ends of the reading ranges shown in the diagrams For advanced applications including those that operate at the extreme ends of the read ing ranges use the DL CODE configuration tool Rapid Configuration of the Matrix 450N reader can be made either through the X PRESS interface steps 4 6 which requires no PC con nection or by using ...

Page 23: ...d holding the X PRESS push button until the Focus LED is on 5 Release the button to enter the Focus function The Blue Diamonds turn on Figure 7 X PRESS Interface Focus Function NOTE The procedure is as follows a At the correct reading distance see the Reading Diagrams in Chapter 6 Reading Features adjust the Focus ring towards the Near position until the Blue Dia monds are perfectly in focus see F...

Page 24: ...DENSITY In order to function correctly to the fullest extent of its capabilities Matrix 450N must acquire information regarding image density or PPI pixels per inch This calibration takes place through the X PRESS Interface and the Grade A Barcode Test Chart included in the package This procedure is necessary for the first time installation if the lens type is changed or if the focal distance is c...

Page 25: ...Setup function by pressing and holding the X PRESS push button until the Setup LED is on 6 Release the button to enter the Setup function The Setup LED will blink until the procedure is completed The Setup procedure ends when the Image Acquisition parameters are success fully saved in the reader memory the Setup LED will stop blinking and Matrix 450N emits 3 high pitched beeps If the calibration c...

Page 26: ...Density value is successfully saved in the reader memory the Learn LED will stop blinking and Matrix 450N emits 3 high pitched beeps If the calibration cannot be reached after a timeout of about 3 three minutes Matrix 450N will exit without saving the parameters to memory the Learn LED will stop blinking and in this case Matrix 450N emits a long low pitched beep NOTE You can always exit from any X...

Page 27: ...ant from the Blue Diamonds 4 Exit the Focus function by pressing the X PRESS push button once The Diamonds and laser pointers turn off Setup Figure 13 X PRESS Interface Setup Function 5 Enter the Setup function by pressing and holding the X PRESS push button until the Setup LED is on 6 Release the button to enter the Setup function The Setup LED will blink until the procedure is completed The Setu...

Page 28: ...he Learn LED will stop blinking and in this case Matrix 450N emits a long low pitched beep NOTE NOTE NOTE NOTE 1 The Learn procedure will not recognize the following symbologies Postal Codes Pharmacode MSI Standard 2 of 5 Matrix 2 of 5 The Grade A Barcode Test Chart cannot be used to set the Code 128 sym bology even though the reader successfully reads the code Use the application specific code if...

Page 29: ...nd re press the but ton during this LED blinking sequence All the device s Environment parameters are reset including the default IP Address The Matrix 450N emits 3 high pitched beeps and after a few seconds enters run mode Any previously saved configurations on the device will remain in memory but the Default configuration is set as the startup configuration NOTE If you release the button while t...

Page 30: ...e files maintaining the folder structure and run the start hta file to access the installation pop up Click on the Install DL CODE link to run the installation program and follow the installation procedure NOTE 2 When the installation is complete the DL CODE entry is created in the Start Pro grams bar under Datalogic as well as a desktop icon Double click the desktop icon to run it This configurat...

Page 31: ...t belonging to the LAN and display them in gray see Figure 15 3 First the device must be added to the LAN by aligning its IP Address to the net work The network administrator should provide valid LAN address es 4 Find your device in the list by matching its serial number SN then click on the device wrench icon to open the Device Environment Configuration window 5 Change the Ethernet Settings IP Ad...

Page 32: ...ure 16 Device Environment Configuration Window 6 Click OK the device will reappear in the list of Online Devices in color meaning it is now part of the LAN and can be configured The new IP address will also be dis played ...

Page 33: ...PRODUCT REFERENCE GUIDE 19 7 Double click on or drag the device icon into the Selected Device Information Area Details about the device will be displayed in this area Figure 17 DL CODE Opening Window ...

Page 34: ...GS1 DATABAR GS1 DATABAR STACKED GS1 DATABAR LIMITED GS1 DATABAR EXPANDED GS1 DATABAR EXPANDED STACKED UPCEAN FAMILY EAN13 UPCEAN FAMILY EAN8 UPCEAN FAMILY UPCA UPCEAN FAMILY UPCE DATAMATRIX ECC 200 QR MICRO QR AZTEC MAXICODE DOTCODE ERODE 3x3 5x5 and 7x7 DILATE 3x3 5x5 and 7x7 SMOOTHING Advanced Setup provides access to the complete array of optical illumination focusing adjustment and code defini...

Page 35: ... on the device For new devices the only saved job is the Default configuration Click OK The device enters run mode and begins acquir ing images 3 Place the application code in front of the reader at the correct application reading distance 4 Click on the Pause button to stop image acquisition NOTE If the image display area is too dark to see the images being captured you can drag the Gain and Expo...

Page 36: ...D or 2D code Include Image Filtering to find the best decoding condition 7 Click Start to begin the procedure The reader begins acquiring images At the end of the procedure the Status Completed message appears You can Close the Automatic Setup window Your reader is now optimized for decoding Continue with the Reading Phase configura tion described on page 30 ...

Page 37: ...ce Configuration 2 The Open Device Configuration window opens showing the list of currently saved configurations jobs saved on the device For new devices the only saved job is the Default configuration Click OK The device enters run mode and begins acquir ing images 3 Click on the Advanced Setup button and press the Play icon 4 Place the Grade A Barcode Test Chart in the reading area Once position...

Page 38: ...24 MATRIX 450N 5 Click the Image Settings branch and then click the Image Auto Setup button to automatically acquire the best exposure time and gain values ...

Page 39: ...ic or Dynamic Self Tuning option Start the Image Auto Setup and Apply to the Image Settings NOTE For applications having multiple lighting or code reading conditions up to 10 different Image Settings can be configured by adding them with the icon ...

Page 40: ...llo scope view is shown in the bottom panel and can be used for manual focus adjust ment The red line in the image panel above the oscilloscope must pass through the code You can click and drag the red line vertically to reposition it over the code NOTE To enlarge the visual image of the code and the oscilloscope views you can drag the Focus Calibration window up and click on the zoom image icon r...

Page 41: ...al focus on the code view When focused click Pause to stop image acqui sition PRODUCT REFERENCE GUIDE 27 8 Click the Acquire PPI button to automatically set Image Density so that Matrix 450N will function correctly and to the fullest extent of its capabilities This proce dure is necessary for first time installations or if the lens type or focal distance is changed ...

Page 42: ...reader and repeat only the Image Auto Setup to register any changes in lighting or code surface contrast Do not repeat Focus Calibration or PPI At this point it is probably a good idea to save the configuration from temporary memory to permanent memory giving it a specific name ...

Page 43: ...not used then delete it from the Code Settings with the Delete icon If you don t know the code type you can use the Code Autolearn feature by click ing on the Code Autolearn icon 1 See the DL CODE User s Manual for details 12 For each code symbology set the relative parameters according to your applica tion The large green box for each symbol indicates the code localization area which by default i...

Page 44: ...ver the Configu ration Parameters tree area Continuous One Shot Phase Mode or PackTrack 2 Configure the relative Operating Mode parameters from the Reading Phase parameters panel Different groups will appear in the panel depending on the selected icons over the Configuration Parameters tree area ...

Page 45: ...The following example shows Code Combination By default the Expected Codes when more than one code type is selected are in logical AND which means that all codes are required to be decoded to produce a Good Read condition 2 If a Good Read condition should be produced when any single code is decoded independent from the others then they need to be combined in logical XOR To do this drag the code ic...

Page 46: ...g Message s from the Configu ration Parameters tree area Message 1 Message 2 etc You can add fields to the output message by clicking on the icons above the Message Field area They will be appended to the message You can drag them to position them between other fields in the message so that the output message is ordered according to your application requirements Each field has its own relative con...

Page 47: ...your application specific Digital Output s and Green Red Spots if used from the Configuration Parameters tree area Output 1 Output 2 etc NOTE Save the configuration from temporary memory to permanent memory overwriting the previously saved configuration ...

Page 48: ...he Test LED is on 2 Release the button to enter the Test function Once entered the Bar Graph on the five LEDs is activated and if the reader starts reading codes the Bar Graph shows the Good Read Rate Figure 18 X PRESS Interface Test Function 3 To exit the Test press the X PRESS push button once NOTE The Bar Graph has the following meaning By default the Test exits automatically after three minute...

Page 49: ...ION For further details on advanced product configuration refer to the DL CODE User s Guide available in the DL CODE Help menu Host Mode Programming The reader can also be partially configured from a host computer using the Host Mode programming procedure ...

Page 50: ...erage enough to scan the whole practical area over many slot sorters like cross belts tilt trays bombay and small drop systems Multiple reading attempts are generally not needed so the highest reading throughput and ease of use are always guaranteed Matrix 450N is also the perfect solution for automated identification in manual material handling applications thanks to the dedicated functionalities...

Page 51: ...f the reader without the necessity of a PC This can also be performed through DL CODE which includes visual feedback from the reader DL CODE provides a Calibration Tool to verify the exact positioning of the reader and to maximize its reading performance Statistics on the reading performance can also be visualized through a dedicated win dow in DL CODE Excellent Performance 5 0 MPixel Adjustable F...

Page 52: ... software tools Flexible Solution Modular design Adjustable C Mount lenses Complete set of Accessories like external lighting systems light filters mounting brackets connection boxes cables and photocells Ethernet Connectivity with TCP IP socket for reader parameter configuration data and image transfer FTP client etc 3 serial communication interfaces Main Auxiliary ID NET General purpose optocoup...

Page 53: ...ow LED indicates the status of the reading phase Figure 19 5 COM yellow LED indicates active communication on the main serial port Figure 19 6 STATUS red LED indicates NO READ result Figure 19 7 When connected to a Fieldbus network through the CBX500 the COM LED is always active even in the absence of data transmission because of polling activity on the Fieldbus network During the reader startup r...

Page 54: ...terface allows local connection of multiple readers reading different sides of the same target All readers share a single presence sensor and activate deactivate simultaneously At the end of each reading phase a single data message is transmitted to the host Thanks to ID NET data communication among readers is highly efficient so that an immediate result will be available See ID NET Interface on p...

Page 55: ...rent operating modes from each other At the end of each reading phase each reader transmits its own data message to the host Thanks to ID NET data collection among readers is accomplished at a high speed without the need of an external multiplexing device This leads to an overall cost reduc tion and to simple system wiring See ID NET Interface on page 70 for connection details and Internal Network...

Page 56: ...nted by means of the five colored LEDs whereas the single push button gives immediate access to the following relevant functions Test with bar graph visualization to check static reading performance Focus Locate to turn on the Blue Diamonds to aid focusing and positioning Setup to perform Exposure Time and Gain calibration Learn to self detect and auto configure for reading unknown codes ...

Page 57: ...ion is as follows Release button to Exit Release button to enter Test Mode Release button to enter Focus Locate Mode Release button to enter Setup Mode Release button to enter Learn Mode Release button to Exit Test Mode Once entered the Bar Graph on the five LEDs is activated and if the imager starts read ing codes the Bar Graph shows the Good Read Rate The Bar Graph has the following meaning In c...

Page 58: ...a timeout of about 5 five seconds Matrix 450N will exit without saving the parameters to memory the Setup LED will not remain on continuously but it will stop blinking In this case Matrix 450N emits a long low pitched beep Learn Once entered the imager starts a procedure to automatically detect and recognize a single code which is presented to it Successive Learns will substitute the current code ...

Page 59: ... assembly Part Number Name C Mount Lens Type Part Number Name Type 93ACC0041 LNS 1216 6 mm C Mount Lens 5MP withanti vibration components 93A400034 LT 0032 Ultra Power LT Narrow Blue 40 93ACC0034 LNS 1225 25 mm C Mount lens 5MP withanti vibration components 93A400032 93A400033 93A400034 LT 0030 LT 0031 LT 0032 Ultra Power LT Supernarrow Blue 20 Ultra Power LT Supernarrow White 20 Ultra Power LT Na...

Page 60: ... CAB LD 102 LT Driver Cable No Power 0 2M 93A050044 CAB LP 03 Lighting Power Cable 3M 93A050033 CAB LP 05 Lighting Power Cable 5M 93A050037 CAB PG 0002 Vdc Power PG 120 To BA400 or QL 2M 93ACC1870 CAB PG 0105 Vdc Power PG 120 To LT 03x 5M 93A050043 CAB MS003 M16 IP67 Cable To QL 0 35M 93A051387 CAB MS01 M16 IP67 Cable To CBX or QL 1M 93A051358 CAB MS03 M16 IP67 Cable To CBX or QL 3M 93A051359 CAB ...

Page 61: ...ick Link Metal Master ID NET Profibus Gateway 93ACC0033 QLM700 Quick Link Metal Master ID NET Profinet I O Gateway 93ACC0038 Various M12 Service Cables and Field Mount Connectors are available for Quick Link Series Connectors Power Supplies PG 120 K01 AC DC Power Supply Kit EU 93ACC0046 PG 120 K02 AC DC Power Supply Kit UK 93ACC0047 PG 120 K03 AC DC Power Supply Kit US 93ACC0048 PWR 120 Power Unit...

Page 62: ...mages 5 arrays 93A101027 WebSentinel PLUS license images 10 arrays 93A101028 WebSentinel PLUS license images 20 arrays 93A101029 WebSentinel PLUS license images 32 arrays 93A101030 WebSentinel PLUS license images 64 arrays 93A101031 Accessory Description Order No ...

Page 63: ...rk the center The Sort to Light mode is one of the most common solutions the code s is communicated to the host machine some times even a traditional PC which illuminates a lamp indicator for sorting to destina tion whether bin chute or cassette Matrix 450N results in significant saving on labor and increases efficiency faster han dlings zero mis sorts stable and predictable throughput without dep...

Page 64: ... maintenance superior performance longer life cycle make Matrix 450N a unique and compelling solution for over the belt reading Thanks to 5 0 megapixel image captures each single shot frames the entire practical area One reader one shot is the optimal condition to obtain the maximum reading throughput thanks to faster decoding processing Under this operating condition also the synchronization betw...

Page 65: ...e regular image capture contains any scanning pattern inside the reading area and therefore always the maximum level of data integrity Due to this installation is extremely fast and easy and does not require any special skills for the cor rect synchronization and check of scanning coverage Order Fulfillment Here Matrix 450N offers top performance and maximum ease of use in manual order fulfillment...

Page 66: ...king area the operator can easily and quickly handle objects of various dimensions and weights since no point and shot is required for scanning No extra tools or infra structure is necessary in the working area no extra operations for part identification other than passing the object through the scanning zone No training is required for users The large coverage area and fast acquisition rate by Ma...

Page 67: ...e Matrix 450N reader and all the parts supplied with the equipment are present and intact when opening the packaging the list of parts includes Matrix 450N reader Quick Reference Guide Test Charts 2 Focusing and PPI Setup Chart Grade A Code 128 Test Chart Figure 20 Package Contents ...

Page 68: ...with an External Illuminator or custom lighting system LT 03x is not mounted In this configuration Matrix 450N can be installed to operate in different positions using the body mounting bracket accessory shown in Figure 26 The fourteen screw holes M4 on the body of the reader can also be used for custom mounting solutions Refer to page 56 for various mounting solutions and correct positioning and ...

Page 69: ...PRODUCT REFERENCE GUIDE 55 Figure 22 Matrix 450N LT 03x L Bracket Overall Dimensions ...

Page 70: ...NING MATRIX 450N Using the LT 03x L shaped mounting bracket you can obtain rotation on the various axes of the reader as shown in the diagrams below Figure 23 Mounting LT 03x Bracket Figure 24 Matrix 450N Positioning with LT 03x Bracket ...

Page 71: ...essory shown in the diagrams below and you can obtain rotation on the various axes of the reader Figure 26 Positioning with Matrix 450N Body Mounting Bracket Back Matrix 450N is able to decode code labels at a variety of angles however significant angular distortion may degrade reading performance When mounting Matrix 450N take into consideration these ideal label position angles Pitch or Skew 10 ...

Page 72: ...trix 450N reader it is advised to assure at least 10 for the Skew angle No Pitch Tilt or Skew Pitch Minimize Tilt any angle inside FOV Skew assure at least 10 Figure 27 Pitch Tilt and Skew Angles In some cases such as low contrast or low illumination it can be useful to use a Pitch or Skew angle 0 Matrix 450N can read labels with any tilt angle See Chapter 6 Reading Features for FOV vs Reading Dis...

Page 73: ... mirror alignment however many variations can be constructed NOTE The EMK Mirror Bracket has some pre defined skew angle slots to facilitate mounting These are the angles that will be projected onto the conveyor surface reflection angles Figure 28 Mirror Mounting Bracket For all of the following mounting examples the positioning distances are not given since they depend on the application and char...

Page 74: ...es with one bolt in the center position and one bolt in the outer ring 2 Rotate the mirror brackets so that the 15 skew angle slot is aligned with the profile channel see fig ure below 3 Mount the Matrix 450N reader through the center slots of the L bracket to the profile 4 Move the mirror assembly to the correct distance form the reader according to your application 5 Move the Matrix 450N reader ...

Page 75: ...unt and center the BK 90 040 brackets on the vertical profile 2 Mount the mirror brackets to the BK 90 040 brackets with one bolt in the center position and one bolt in the outer ring 3 Rotate the mirror brackets so that the 15 skew angle slot is aligned with the profile channel see fig ure below 4 Mount the Matrix 450N reader through the center slots of the L bracket to the profile 5 Move the mir...

Page 76: ...ead of at the reader 1 Mount the mirror brackets to the profiles with one bolt in the center position and one bolt in the outer ring 2 Rotate the mirror brackets so that the 15 skew angle slot is aligned with the profile channel see fig ure below 3 Mount the Matrix 450N reader through the center slots of the L bracket to the profile 4 Move the mirror assembly to the correct distance form the reade...

Page 77: ...nt the mirror brackets to the BK 90 040 brackets with one bolt in the center position and one bolt in the outer ring 3 Rotate the mirror brackets so that the 15 skew angle slot is aligned with the profile channel see figure below 4 Mount the Matrix 450N readers through the center slots of the L bracket to the profile 5 Move the mirror assembly to the correct distance from the readers according to ...

Page 78: ...em connections through one of the CBX connection boxes since they offer the advantages of easy connection easy device replacement and fil tered reference signals NOTE NOTE If you require direct wiring to the reader the connections are the same as shown in this chapter with the exception of the digital Outputs Direct wiring details are indicated in Appendix A To avoid electromagnetic interference w...

Page 79: ... Source Inputs I2A Input 2 A polarity insensitive I2B Input 2 B polarity insensitive V Power Reference Inputs Outputs V Power Source Outputs V Power Reference Outputs O1 Output 1 opto isolated and polarity sensitive O1 Output 1 opto isolated and polarity sensitive O2 Output 2 opto isolated and polarity sensitive O2 Output 2 opto isolated and polarity sensitive Auxiliary Interface TX Transmit Data ...

Page 80: ... power must be between 10 and 30 Vdc only It is recommended to connect the device CHASSIS to earth ground Earth by setting the appropriate jumper in the CBX connection box See the CBX Installation Manual for details Matrix 450N does not support sourcing power towards the CBX through the CBX power from device source jumper setting Power must be sup plied to the CBX as shown below ...

Page 81: ...d power keep in mind the following worst case peak current consumption diagram Depending on the application the power supply must be able to support up to 12 A current peaks at the frame rate frequency The frame rate increases if Image Cropping is used see the worst case example below Figure 30 Worst Case Peak Current Consumption If using separate power sources for LT 03x and Matrix 450N make sure...

Page 82: ...nterfaces are given in the next para graphs RS232 Interface The RS232 interface is generally used for Point to Point connections When it is con nected to the host computer it allows transmission of code data The following pins are used for RS232 interface connection CBX100 500 Description TX Transmit Data RX Receive Data SGND Signal Ground It is always advisable to use shielded cables The overall ...

Page 83: ...electrically noisy environments The CBX pinout follows CBX100 500 Description TX RS422 Transmit Data RX RS422 Receive Data TX RS422 Transmit Data RX RS422 Receive Data SGND Signal Ground Figure 32 RS422 Full Duplex Connections NOTE Figure 33 RS422 Full Duplex Connections Using Only TX Signals to Host For applications that do not use RS422 transmission to the reader ter minal block RX and RX signal...

Page 84: ...cable shield as common reference The ID NET max cable length depends on the baudrate used see the Baudrate Table below For Common Power Connections use only 2 wires ID and ID DC Voltage Power cable Vdc GND should be handled as a signal cable i e do not put it together with AC cable Wire dimensioning must be checked in order to avoid voltage drops greater than 0 8 Volts Cable should lie down as nea...

Page 85: ... shows the response time of the ID NET network This time is defined as the period between the Trigger activation and the beginning of data trans mission to the Host Figure 34 ID NET Response Time Conditions ID NET M S Synchronized layout message length 50 bytes per node ...

Page 86: ...k must be properly terminated in the first and last reader of the network This is done by setting the ID NET Termination Resistance Switch in the CBX100 500 to ON ID NET Connection Diagrams Figure 35 ID NET Network Connections with isolated power blocks ...

Page 87: ...PRODUCT REFERENCE GUIDE 73 Figure 36 ID NET Network Connections with Common Power Branch Network ...

Page 88: ...74 MATRIX 450N Figure 37 ID NET Network Connections with Common Power Star Network ...

Page 89: ...n female Auxiliary Interface connector inside the CBX is the preferred connector for temporary communication monitoring Figure 38 9 pin female connector If permanent system wiring is required the following pins are used to connect the RS232 auxiliary interface CBX100 500 Description TX Auxiliary Interface Transmit Data RX Auxiliary Interface Receive Data SGND Auxiliary Interface Reference Figure 3...

Page 90: ...e inputs are selected in software An anti disturbance filter by default is implemented in software on both inputs The value can be changed through the software parameter Debounce Filter See the Help On Line page of the Reading Phase step Inputs in DL CODE for further details on these parameters These inputs are optocoupled and can be driven by both NPN and PNP type commands NOTE The connections ar...

Page 91: ...Figure 40 PNP External Trigger Using Matrix 450N Power CAUTION Power from the Vdc GND spring clamps is available directly to the Input Device on the V V spring clamps and does not pass through the Power Switch ON OFF inside the CBX Disconnect the power supply when working inside the CBX ...

Page 92: ...78 MATRIX 450N Figure 41 NPN External Trigger Using Matrix 450N Power ...

Page 93: ...rnal Power Figure 42 PNP External Trigger Using External Power Figure 43 NPN External Trigger Using External Power CBX100 500 Description V Power Source External Trigger I2A Input 2 A polarity insensitive I2B Input 2 B polarity insensitive V Power Reference External Trigger ...

Page 94: ...CBX Power Figure 45 NPN Input 2 Using CBX Power CAUTION Power from the Vdc GND spring clamps is available directly to the Input Device on the V V spring clamps and does not pass through the Power Switch ON OFF inside the CBX Disconnect the power supply when working inside the CBX ...

Page 95: ...PRODUCT REFERENCE GUIDE 81 Input 2 Connections Using External Power Figure 46 PNP Input 2 Using External Power Figure 47 NPN Input 2 Using External Power ...

Page 96: ... Outputs The electrical features of the outputs are the following Outputs 1 and 2 VCE 30 Vdc max ICE 40 mA continuous max 130 mA pulsed max VCE saturation 1 Vdc max 10 mA PD 90 mW Max 50 C ambient temp By default Output 1 is associated with the No Read event which activates when the code s signaled by the external trigger are not decoded and Output 2 is associated with the Good Read event which ac...

Page 97: ...t Using CBX Power Figure 49 NPN Open Collector Output Using CBX Power CAUTION Power from the Vdc GND spring clamps is available directly to the Out put Device on the V V spring clamps and does not pass through the Power Switch ON OFF inside the CBX Disconnect the power supply when working inside the CBX ...

Page 98: ...84 MATRIX 450N Output 1 and 2 Connections Using External Power Figure 50 PNP Open Emitter Output Using External Power Figure 51 NPN Open Collector Output Using External Power ...

Page 99: ...t interface the following communication channels are available TCP Client TCP Server UDP Channel FTP Client The following Fieldbus protocols are also available over the on board Ethernet inter face EtherNet IP Modbus TCP Client For further details refer to the Help On Line page of the Reading Phase step Channels and Fieldbuses in DL CODE USER INTERFACE SERIAL HOST The following table contains the ...

Page 100: ...through DL CODE which connects to the reader through the on board Ethernet interface DL CODE now supports several different multi device configuration types using the PASS THROUGH configuration In particular this feature allows MULTIDATA ID NET network configurations to be made Master Slave SYNCHRONIZED ID NET network configurations are also configurable as before The Master Slave Role is only sig...

Page 101: ...ted to a local host by using a CAB GE0x Gigabit Ethernet cable There is no need to use a crossover adapter since Matrix 450N incorporates an autocross function Figure 52 Ethernet Point to Point Layout One Shot or Phase Mode All devices always support multiple output channels i e for data monitoring Figure 53 Ethernet Point to Point Layout Continuous Mode ...

Page 102: ...rea Network LAN one or more Matrix 450N readers can be con nected to the same network by using CAB GE0x Gigabit Ethernet cables Figure 54 Ethernet Network Layout All devices always support multiple output channels i e for data monitoring ...

Page 103: ... Data can be transmitted on the RS232 auxiliary interface independently from the main interface selection to monitor data When One Shot or Phase Mode operating mode is used the reader can be activated by an External Trigger for example a pulse from a photoelectric sensor when the object enters its reading zone Figure 55 Serial Interface Point to Point Layout All devices always support multiple out...

Page 104: ...rough the Ethernet interface using the DL CODE configuration program Data can be transmitted on the RS232 auxiliary interface independently from the Field bus interface selection to monitor data When One Shot or Phase Mode operating mode is used the reader can be activated by an External Trigger photoelectric sensor when the object enters its reading zone Figure 56 Fieldbus Interface Point to Poin...

Page 105: ...o a Host on a dif ferent output channel Figure 57 Pass Through Layout In a Pass through layout each device supports multiple pass through configurations to accept input from different devices on different channels i e middle reader above How ever readers are not required to have a pass through configuration if they don t need to receive data from an input channel i e right reader above The overall...

Page 106: ... Pass through layout each device supports multiple pass through configurations to accept input from different devices on different channels i e Master reader above How ever ID NET Slave readers are not required to have a pass through configuration if they don t need to receive data from an input channel i e right reader above The ID NET Master always has at least one pass through configuration to ...

Page 107: ...n the Master Slave Synchronized layout the Master operating mode can only be set to PackTrack or Phase Mode Typically a photocell is used as an External Trigger for the reading phase For a Master Slave Synchronized layout the External Trigger signal is unique to the sys tem there is a single reading phase and a single message from the Master reader to the Host computer It is not necessary to bring...

Page 108: ...ronized Layout with Master Main Serial Interface to Serial Host If the Backup and Restore function is not required then a QL300 can be used to connect the master reader Figure 61 ID NET Synchronized Layout with Master Main Serial Interface to Serial host Matrix 450N Master with QL300 Matrix 450N Slaves with QL100 Available TCP IP compatible on board Fieldbus communications can be enabled in DL COD...

Page 109: ...eNet Profibus etc This requires using an accessory HMS Fieldbus interface board installed inside the CBX500 connection box System configuration can be accomplished through the Ethernet interface of each indi vidual reader using the DL CODE configuration program Figure 62 ID NET Synchronized Layout with Master CBX500 Fieldbus Interface to Fieldbus Host ...

Page 110: ...imum focus distance is used for applications that do not use the LT 03x lighting sys tem mm Matrix450N 800 030 LNS 1216 16 mm 28 8 24 5 37 2 40 LNS 1225 25 mm 19 8 16 7 25 7 50 LNS 1235 35 mm 13 4 11 3 17 5 150 LNS 1250 50 mm 9 2 7 8 12 1 340 The viewing angle has a tolerance of 1 depending on the reading distance FOVx 2 d 44 tan αx 2 where FOVx horizontal vertical or diagonal FOV x horizontal ver...

Page 111: ...E 97 Figure 63 Reading Distance References Example The FOV for a Matrix 450N 800 030base using the 16 mm lens at a reading distance of 1000 mm is FOVH 2 1000 mm 44 mm tan 28 8 2 536 mm FOVV 2 1000 mm 44 mm tan 24 5 2 453 mm ...

Page 112: ...tems are especially effective in high speed code movement applications When defining a HW SW configuration for the Matrix 450N LT 03x assembly for conditions different from those of the reference diagrams it is suggested to keep in mind the following rules Changes in the diaphragm aperture influence the depth of field reading distance range and the luminosity of the image Increasing the diaphragm ...

Page 113: ...ure Stop F8 Focus Distance 1200 mm 47 2 in 1400 mm 55 1 in PPI 94 84 Tilt Angle 45 Skew Angle 15 Lighting System LT 032 LT 032 Software Parameters Exposure Time μs 190 250 Max code moving speed 1 8 m s 1 8 m s Gain 13 14 Internal Lighting Very High Power Strobed or Continuous High Power Processing Mode Advanced Minimum Code Height mm 5 Narrow Quiet Zone Enabled ...

Page 114: ...cus Distance 1000 mm 39 4 in PPI 170 Tilt Angle 45 Skew Angle 15 Lighting System LT 030 LT 031 LT 032 Software Parameters Exposure Time μs 60 120 120 Max code moving speed 3 0 m s 1 5 m s 1 5 m s Gain 10 10 17 Internal Lighting Very High Power Strobed or Continuous High Power Processing Mode Advanced Minimum Code Height mm 5 Narrow Quiet Zone Enabled ...

Page 115: ...5 Skew Angle 15 Lighting System LT 030 LT 031 LT 032 LT 030 LT 031 LT 032 Software Parameters Exposure Time μs 150 160 200 120 120 120 Max code moving speed 1 8 m s 1 8 m s 1 5 m s 2 8 m s 2 8 m s 1 8 m s Gain 7 13 16 8 16 15 Internal Lighting Very High Power Strobed or Continuous High Power Processing Mode Advanced Minimum Code Height mm 5 Narrow Quiet Zone Enabled PRODUCT REFERENCE GUIDE 101 ...

Page 116: ...e 15 Lighting System LT 030 LT 031 LT 032 LT 030 LT 031 LT 032 Software Parameters Exposure Time μs 120 120 180 160 160 220 Max code moving speed 2 3 m s 2 3 m s 1 5 m s 3 2 m s 3 2 m s 2 5 m s Gain 7 14 16 6 12 16 Internal Lighting Very High Power Strobed or Continuous High Power Processing Mode Advanced Standard Minimum Code Height mm 5 Narrow Quiet Zone Enabled Code Contrast Decoding Complexity...

Page 117: ...I 70 Tilt Angle 45 Skew Angle 15 Lighting System LT 030 LT 031 LT 032 Software Parameters Exposure Time μs 250 250 380 Max code moving speed 1 8 m s 1 8 m s 1 2 m s Gain 8 16 19 Internal Lighting Very High Power Strobed or Continuous High Power Processing Mode Advanced Minimum Code Height mm 5 Narrow Quiet Zone Enabled PRODUCT REFERENCE GUIDE 103 ...

Page 118: ...op F 11 Focus Distance 1450 mm 57 1 in PPI 175 Tilt Angle 45 Skew Angle 15 Lighting System LT 030 LT 031 Software Parameters Exposure Time μs 150 300 Max code moving speed 1 2 m s 0 6 m s Gain 16 16 Internal Lighting Very High Power Strobed or Continuous High Power Processing Mode Advanced Minimum Code Height mm 5 Narrow Quiet Zone Enabled ...

Page 119: ... PPI 140 110 Tilt Angle 45 Skew Angle 15 Lighting System LT 030 LT 031 LT 030 LT 031 Software Parameters Exposure Time μs 200 400 150 270 Max code moving speed 1 0 m s 0 5 m s 1 8 m s 1 0 m s Gain 22 22 18 22 Internal Lighting Very High Power Strobed or Continuous High Power Processing Mode Advanced Minimum Code Height mm 5 Narrow Quiet Zone Enabled PRODUCT REFERENCE GUIDE 105 ...

Page 120: ...2300 mm 90 5 in PPI 135 110 Tilt Angle 45 Skew Angle 15 Lighting System LT 030 LT 031 LT 030 LT 031 Software Parameters Exposure Time μs 230 400 150 270 Max code moving speed 2 0 m s 1 0 m s 3 0 m s 1 7 m s Gain 20 23 18 22 Internal Lighting Very High Power Strobed or Continuous High Power Processing Mode Standard Code Contrast Low Decoding Complexity Medium 106 MATRIX 450N ...

Page 121: ...ture Stop F 8 Focus Distance 1600 mm 62 9 in PPI 175 Tilt Angle 45 Skew Angle 15 Lighting System LT 030 LT 031 Software Parameters Exposure Time μs 70 130 Max code moving speed 1 8 m s 1 0 m s Gain 16 18 Internal Lighting Very High Power Strobed or Continuous High Power Processing Mode Advanced Minimum Code Height mm 5 Narrow Quiet Zone Enabled ...

Page 122: ...dynamic reading application is LS Texp X The maximum theoretical line speed LS can be calculated as follows X Texp min LS max Example A Matrix 410N 700 010 using Internal Lighting Mode Very High Power Strobe Exposure Time s 100 s Code Resolution X 0 254 mm 10 mils has a maximum line speed of 0 254 mm 0 0001 s 2540 mm s Likewise Texp max is the maximum Exposure Time value that can be used without b...

Page 123: ...be evaluated in static reading conditions and depends on the Matrix reader hard ware selected for the application LT 03x lighting system model optical lens diaphragm aperture reading distance and on any external lighting system It may also depend on code printing quality and reader position The Internal Lighting parameter allows setting the operating mode of the internal light ing system The possi...

Page 124: ...or PC that meets or exceeds the following 2 00 GHz or faster microprocessor Windows 7 8 1 or 10 1 GB RAM 2 GB hard disk for 64 bit machines 1 GB hard disk for 32 bit machines 100 Base T Ethernet One 19 or larger monitor optimized for 1280x1024 resolution READER CONFIGURATION For an example of Matrix device configuration see the example in Chapter 1 Rapid Con figurationSteps 7 8 NOTE CAUTION DL COD...

Page 125: ...ettings branch in the Advanced Setup step the follow ing window appears Select the Static or Dynamic Self Tuning option Start Image Auto Setup and Apply to the Image Settings The Advanced Setup window works interactively so that you can see the results of the parameter setting changes as well as the decoding results Results panel Figure 64 Decoding Results OK An improvement in the Matrix N Family ...

Page 126: ...heir order of appearance 1 increase the Exposure Time 2 increase the Gain NOTE Figure 65 Example Under Exposure Too Dark In general a longer exposure time corresponds to a lighter image but is susceptible to blurring due to code movement Exposure time is also limited by the Internal Lighting mode parameter Longer exposure times can be set if the power strobe level is lowered High gain settings may...

Page 127: ...GUIDE 113 Over exposure To correct this result it is recommended to change the following parameters in their order of appearance 1 decrease the Gain 2 decrease the Exposure Time Figure 66 Example Over Exposure Too Light ...

Page 128: ...ult and have the code completely visible in FOV it is possible to follow one or both the procedures listed below reposition the reader use the Delay on Trigger and set the Time or Space values Figure 67 Example Out of FOV Figure 68 Add Delay on Trigger to Correct Out of FOV ...

Page 129: ... an activa tion event For example an application may have several stable but different lighting conditions which require different lighting options One Image Acquisition Setting could enable and use an internal illuminator and another setting could enable and use an external lighting system This feature is available for all Operating Modes Image Settings are found in the DL CODE Advanced Setup ste...

Page 130: ... through the Start Acquisition From parameter By choosing the Last Successful value we will start with the Image Setting that last produced a Good Read For this group of items the last Image Setting used will be correct for the next item and so we start each cycle with the acquisition that will potentially produce a Good Read Applications typically require more than one acquisition to obtain suffi...

Page 131: ...e can pre select the correct Image Setting from an external source When the Image Settings Selection is External Acquisition Sequences are created and by default each Image Setting has its own Acquisition Sequence Each Acquisition Sequence can be activated exclusively by a single event either through a string from an available communication channel or by a digital input ...

Page 132: ...ox Select the empty Sequence box and delete it with the delete key Each Acquisition Sequence can be activated exclusively by a single event either through a string from an available communication channel or by a digital input In this case the Start Acquisition From parameter can improve the read rate for that Sequence It has no meaning for a Sequence containing only one Image Setting ...

Page 133: ...on the Add Cropping Region icon as shown below In Matrix 450N the frame rate is dependent on the number of rows and columns in the defined window Image cropping allows reducing the Image processing area from the full FoV to a smaller area where codes are present By excluding portions of the FoV processing time is reduced After clicking the Add Cropping Region icon a blue border appears which by de...

Page 134: ... the image to a specific location where codes are present The numbers in the blue boxes refer to pixel refer ences x y coordinates of upper left corner of Cropping Region number of pixels in vertical Cropping Region Height The cropped area can be moved by dragging the center ...

Page 135: ...PRODUCT REFERENCE GUIDE 121 You can also set the cropped image size and position through the Cropping Region Area group of parameters size Width and Height position Left Top x y coordinates ...

Page 136: ...ormal size codes This is the default setting Very High can improve the decode rate for low print mark quality and or small size codes This algorithm is much more aggressive but in general it may have longer decoding times than the lower complexity algorithms To minimize decoding time it is better to select the lowest value that still guarantees good decoding Figure 69 Problematic Direct Part Marki...

Page 137: ...ed to a single code or group of codes in one or more Image Settings See the DL CODE User s Manual for examples of Image Filter application The Erode Filter enlarges the image dark zones to increase readability Before No Read After Readable The Dilate Filter enlarges the image white zones to increase readability Before No Read After Readable The Close filter eliminates dark areas defects in the whi...

Page 138: ...Open filter eliminates white areas defects in the dark zones of the image Before No Read After Readable The Contrast Stretching filter maximizes image contrast Before No Read After Readable 124 MATRIX 450N ...

Page 139: ...tion uniform Before No Read After Readable The Smoothing filter deletes small insignificant details in the center of the image Before No Read After Readable The Sharpening filter improves out of focus images Before No Read After Readable PRODUCT REFERENCE GUIDE 125 ...

Page 140: ...lurring filter improves blurred images Before No Read After Readable The Black Enhancement filter produces a nonlinear increase in the black level for light images Before No Read After Readable 126 MATRIX 450N ...

Page 141: ...and Matrix N familiy readers support pass through multi device configurations The pass through configuration allows individually working devices Alone to collect data from other devices also working Alone and pass this data to a third device through a different communication channel The following screenshots show the pass through configuration settings for the three devices in the example in Pass ...

Page 142: ...Reader 2 Reader 3 128 MATRIX 450N ...

Page 143: ...actory default settings Layout Type Alone Internal Network Role Slave 2 Run DL CODE and verify that all the devices are discovered and shown in the device list area 3 Connect to the designated Master device in DL CODE and open the Setup Internal Network Configuration You will be prompted to change the device to Master Click OK The Slave units will automatically be recognized See Master Configura t...

Page 144: ... Master current default setting is Slave Click on Setup Internal Network Configuration from the Task area You will be advised that the device role will be changed to Master Click OK The Net Autoset feature automatically starts to find Slave devices connected to the ID NET network of the Master ...

Page 145: ...ing on the Start Net Autoset button Repeat Depending on the application select one of the Default Internal Network Configura tions Multidata Synchronized Phase Mode or Synchronized PackTrack Multidata Synchronized This selection will open a pre configured job for the Master reader according to the selection Follow the specific application instructions in the following paragraphs ...

Page 146: ...ons will remain as Temp configurations and you will be warned that changes to the Master have not been saved to the Cluster For Multidata configurations the option to Clone Master configuration on Slaves must not be checked Figure 70 Saving Multidata Configuration to Master The jobs must not be cloned because the Master and Slaves have different input output communication channels The readers are ...

Page 147: ...PRODUCT REFERENCE GUIDE 133 Open the Slave specific application job it will either have the new name saved from the Master or Temp depending on the Save on Slave Device selection ...

Page 148: ... MATRIX 450N When the configuration opens pause run mode and set all the application specific con figuration parameters including Image Settings Verify the focus and decoding with the capture image button ...

Page 149: ...s configured The following screenshots show the pass through configuration settings 1 If Save on Slave Device was selected when saving the Master configuration an application job with the same name but with all Slave specific configuration parameters has been saved to the Slaves No parameters have been cloned from the Master There are no common param eters managed by the Master for Multidata confi...

Page 150: ...136 MATRIX 450N ...

Page 151: ...on of all the application parameters including Image Set tings and save them to the Master with an application relative name and with the option to Clone Master configuration on Slaves Figure 72 Saving Synchronized Phase Mode Configuration to Master 2 Connect to each Slave reader via Ethernet see note below and set the Slave spe cific parameters NOTE If necessary Slave device photometric Image Set...

Page 152: ...138 MATRIX 450N Open the cloned application job ...

Page 153: ... Image Auto Setup feature in the Advanced Setup Image Settings step Acquisition Trigger Delays necessary to avoid lighting interference between adja cent or oppositely positioned readers Reading Phase step Images Saving if used Data Formatting step Encoder Sensor if used for all Slaves the Encoder Type must be set to Internal Verify the focus and decoding with the capture image button ...

Page 154: ...ire network is configured See ID NET Synchronized Network on page 93 for an example 1 An application job with the same name as the Master s has been cloned to the Slaves Each Slave can have its own Image Settings parameters saved in its own copy of the application job Common parameters managed by the Master such as Operating Mode cannot be modified in the Slave jobs and are shown in dark gray ...

Page 155: ...ssary as a troubleshooting tip you can temporarily apply the Reading Mask field in place of each Code Content field to verify if all devices are reading To do this 1 Connect to the Master device via Ethernet and from the Data Formatting step change each Expected Code Field Type from Code Content to Reading Mask 2 Run the application and monitor the output data from the DL CODE Console or a configu...

Page 156: ...om right to left Example Master Slave 1 00000000000000000000000000000011 The figure above shows that both the Master and Slave 1 are reading Code 128 while only the Master is reading Code 39 3 After verifying correct functioning of the reading devices return the Expected Code fields from Reading Mask to Code Content 4 If you haven t made any other changes you can exit without saving Otherwise save...

Page 157: ...bottom of the screen By selecting the various configuration steps above you can visualize the slave configura tion NOTE You can modify some Slave Synchronized parameters from this view but you cannot save them here To save changed slave parameters here you must click on the Master and Save the configuration overwriting it making sure to select Save on Slave Device but without Clone Master Configur...

Page 158: ...present in the network Slave devices must always be configured with the same network baudrate as the Mas ter device for correct functioning including performing Backup and Restore proce dures When performing Backup and Restore to from file device firmware can be included Regardless of the reader network configuration Backup to and Restore from external device is supported by DL CODE for all readin...

Page 159: ... configuration in temporary memory will not be saved so you should save the configuration to the reader before performing Backup If you are performing a backup to a file you will be asked whether to include the firm ware or not At the end of the backup DL CODE shows a message indicating successful completion For ID NET network Backup select the Backup current Internal Network configurations select...

Page 160: ...gle Device Replacement 1 Remove the device to be replaced 2 Connect the new device make sure the new device has been previously set to fac tory default 3 Run the Restore procedure by selecting either Single Reader Restore from file on PC or Restore from external storage device item see Restore procedure NOTE For ID NET network Restore Master only select the Internal Network replacement selection C...

Page 161: ...Position in a Network Ethernet ID NET etc and are not influenced by the Default or any other Con figuration present in memory Restore Default Startup Configuration The Default configuration is always present on the reader and in fact it is not modifiable and cannot be deleted It can always be restored by simply selecting it from the Open from Device configuration list The same action can be perfor...

Page 162: ...y saved configurations on the device will remain in memory but the Default configuration is set as the startup configuration Restore Factory Defaults In order to return a device to its absolute Factory default parameters for example device replacement it is necessary to use the Restore Factory Defaults command You will be prompted to confirm All Environment parameters will be restored to Factory d...

Page 163: ... DIAGNOSTIC ALARMS By using the DL CODE Monitor functions from the File menu or Monitor icon you can get information about diagnostic alarms Any alarms will show up as warning lights on the alarm panel Figure 74 Diagnostic Alarms ...

Page 164: ...rmance can be viewed by enabling the Statistics panel from the DL CODE Monitor item selected from the File menu or Monitor icon Figure 75 Reading Statistics The enabled Statistical Counters can be selected from the Device Settings Configura tion Settings menu ...

Page 165: ...ODE BM150 must be detected through the BM100 backup memory module at power up reset and this is done through a command setting in DL CODE By connecting the reader to DL CODE the following parameters can be managed In the Device Settings Settings Maintenance window Enable BM100 Detection Checked Enabled the BM100 backup memory module will be detected on power up reset therefore the BM150 display mo...

Page 166: ... Match code View Menu Master Only Exit returns to Main menu Standard displays the Standard Reading Results screen during run mode Reading Mask displays the Reading Mask or Reading Mask Device State screen during run mode depends on the selection in DL CODE see par Configuration Through DL CODE Network State displays the Network State screen during run mode Extended Menu Exit returns to Main menu B...

Page 167: ... NOTE NOTE When the HMI Interface is entered from either the Local Device reader or Remote Device BM150 the key s on the other device are disabled When the reader is connected to DL CODE access to the BM150 HMI Interface is disabled The Reset Reader to Factory Default Environment function of the HMI Interface is only available on the local device reader and not on the BM150 ...

Page 168: ... Standard SS Special V software version R Device Network Type MUL Multidata SYN Synchronized ALN Alone N Device Network Setting M00 ID NET Network Master Sxx ID NET Network Slave address Null string Alone no network D device serial number A Ethernet IP Address Test Mode Results A reading percentage from 000 to 100 Z code content Calibration Setup Results X exposure value in s G gain value Code Set...

Page 169: ...o network Alarm Code Description 1 Slave No Reply 64 Slave Address Duplication 171 Protocol Index Failure 185 Backup Memory Communication Failure 187 Wrong Rotary Switch Selection 189 Fieldbus Communication Failure 191 Fieldbus Type Mismatch 193 Fieldbus Configuration Error 195 Fieldbus DHCP Problem 201 No XRF Slave s Detected Slave Node Alarms Master only X slave node number 1 31 R Device Network...

Page 170: ...ad M Multiple Read T Reading Mask for Slave readers 16 31 0 No Read 1 Good Read M Multiple Read Reading Mask Device State Master Only X Recognized code label data or No Read or Multiple Read Y Phase Counter range 0000000 to 9999999 Z Good Read or Multiple Read counters S Reading Mask for Stand Alone or Master plus Slave readers 1 15 0 No Read 1 Good Read M Multiple Read U Diagnostic condition for ...

Page 171: ...he Startup Con figuration for the Master and all Slaves present in the network The Slaves must always be configured with the same network baudrate as the Master for correct functioning including performing Backup and Restore procedures Backup and Restore functions cannot be interrupted once started To perform Backup 1 Make sure the Write Protection switch on the BM100 is unlocked 2 Select the Back...

Page 172: ...ntinued correct operation of the reader See General View on page xiv Dust dirt etc on the lens cover may alter the reading performance Repeat the operation frequently in particularly dirty environments Use soft material and alcohol to clean the lens cover and avoid any abrasive substances ...

Page 173: ...t providing if possible Application Program version Parameter Configuration file Serial Number and Order Number of your reader You can get most of this information while DL CODE is connected to the reader Troubleshooting Guide Problem Suggestion DL CODE Installation Autorun or Start hta doesn t run Check Windows settings to see if Autorun is disabled Associate the file type hta with the Microsoft ...

Page 174: ...ng On the Reading Phase step check the settings for Acquisition Trigger Reading Phase ON and Reading Phase OFF parame ters Are the COM port parameters Baud Rate Parity Data Bits Stop Bits correctly assigned On the Reading Phase step check the settings of Acquisition Trigger String Reading Phase ON String and Reading Phase OFF String parameters Is the serial trigger source correctly connected Phase...

Page 175: ...l Port TX or Main Serial Port RX Communication data transferred to the host are incorrect corrupted or incom plete Are the host serial port settings the same as the reader serial port settings In the DL CODE Data Formatting step check the settings of Header and Terminator String parameters In the DL CODE Data Formatting step check the various Mes sage Field parameter settings Configuration cannot ...

Page 176: ...Modbus TCP Inputs Input 1 External Trigger and Input 2 Opto coupled and polarity insensitive Max Voltage 30 Vdc Max Input Current 10 mA Outputs a a when connected to the CBX connection boxes the electrical features for Output 1 and 2 become the following Opto isolated VCE 30 Vdc max ICE 40 mA continuous max 130 mA pulsed max VCE saturation 1 Vdc max 10 mA PD 90 mW Max 50 C ambient temp Output 1 2 ...

Page 177: ...nments use two L shaped mounting brackets and mount the anti vibration kit for C mount lenses see Mounting And Positioning Matrix 450N on page 56 EN 60068 2 6 1 5 mm 5 to 9 Hz 0 5 mm 9 to 150 Hz 2 g 70 to 500 Hz 2 hours on each axis Shock Resistance EN 60068 2 27 30g 11 ms 3 shocks on each axis Protection Class c c Requires correct connection to IP67 cables with seals and Lens Cover mounting EN 60...

Page 178: ...Intelligent Mail Swedish Post Operating Mode Continuous One Shot Phase Mode PackTrack Configuration Methods X PRESS Human Machine Interface Windows based SW DL CODE via Ethernet Interface Host Mode Programming sequences sent over Serial or Ethernet TCP interfaces Parameter Storage Permanent memory Flash Standard Supported Symbologies ISO IEC 16022 Data Matrix ECC 200 ISO IEC 18004 QR Code AIM DPM ...

Page 179: ...ing table Matrix 450N can not source power through this connector Figure 1 M16 19 pin male Power COM and I O Connector POWER COM AND I O CONNECTOR PINOUT PIN NAME DESCRIPTION A Vdc Power supply input voltage L GND Power supply input voltage K CHASSIS Connector case provides electrical connection to the chassis B I1A External Trigger A polarity insensitive C I1B External Trigger B polarity insensit...

Page 180: ...EMC requirements connect the reader chassis to the plant earth ground by means of a flat copper braid shorter than 100 mm connect your cable shield to the locking ring nut of the connector RS232 RS422 Full Duplex M Main Interface SW Selectable TX TX U RX RX N TX T RX POWER COM AND I O CONNECTOR PINOUT PIN NAME DESCRIPTION ...

Page 181: ...12 8 pin male Lighting System Control Connector 1 SPOT Red Spot control signal 2 STROBE Illuminator control signal 3 SPOT2 Green Spot control signal 4 AIMING Aiming Lasers control signal 5 LDA I2C channel data signal 6 LDL I2C channel clock signal 7 GND Power supply input voltage negative 8 VDC a a in the CAB LD 102 LT Driver No Power cable this pin isn t connected In this way the Matrix 450N is p...

Page 182: ...om this connector Figure 3 M12 4 pin male LT 03x Input Power Connector 1 VDC Power supply input voltage positive 2 VDC Power supply input voltage positive 3 GND Power supply input voltage negative 4 GND Power supply input voltage negative ON BOARD ETHERNET NETWORK CONNECTOR PINOUT PIN NAME DESCRIPTION ...

Page 183: ...ed power keep in mind the following worst case peak current consumption diagram Depending on the application the power supply must be able to support up to 12 A current peaks at the frame rate frequency The frame rate increases if Image Cropping is used see the worst case example below Figure 4 Worst Case Peak Current Consumption If using separate power sources for LT 03x and Matrix 450N make sure...

Page 184: ...hannel D bi directional data positive pin 3 DD Channel D bi directional data negative pin 4 DA Channel A bi directional data negative pin 5 DC Channel C bi directional data positive pin 6 DA Channel A bi directional data positive pin 7 DB Channel B bi directional data positive pin 8 DC Channel C bi directional data negative pin Due to the high speed signals it is strongly suggested to use CAT5e or...

Page 185: ...and Input 2 a generic input See Inputs on page 171 for more details The electrical features of both inputs are Open 0 V 2 V 0 mA Closed 4 5 V 30 V 10 mA The relative pins on the M12 17 pin connector are A Vdc Power Supply input voltage B I1A External Trigger A polarity insensitive C I1B External Trigger B polarity insensitive D I2A Input 2 A polarity insensitive E I2B Input 2 B polarity insensitiv...

Page 186: ...al output 1 positive pin F O1 Configurable digital output 1 negative pin G O2 Configurable digital output 2 positive pin I O2 Configurable digital output 2 negative pin The output signals are fully programmable being determined by the configured Activa tion Deactivation events Deactivation Timeout or a combination of the two For further details refer to the Help On Line page for the Output Setup s...

Page 187: ...PRODUCT REFERENCE GUIDE 173 Figure 9 Non isolated Current Sinking Output Connection Figure 10 Non isolated Current Sourcing Output Connection ...

Page 188: ...nector Pin Name Pin Name 2 RX 3 RX 3 TX 2 TX 5 GND 7 GND How To Build A Simple Interface Test Cable The following wiring diagram shows a simple test cable including power external push button trigger and PC RS232 COM port connections Figure 11 Test Cable RS232 PC SIDE CONNECTIONS ...

Page 189: ...utput System A collection of ROM based code with a standard API used to interface with standard PC hardware Bit Binary digit One bit is the basic unit of binary information Generally eight consecutive bits compose one byte of data The pattern of 0 and 1 values within the byte determines its meaning Bits per Second bps Number of bits transmitted or received per second Bright Field Illumination Ligh...

Page 190: ...l etching etc EEPROM Electrically Erasable Programmable Read Only Memory An on board non volatile mem ory chip Element The basic unit of data encoding in a 1D or 2D symbol A single bar space cell dot Exposure Time For digital cameras based on image sensors equipped with an electronic shutter it defines the time during which the image will be exposed to the sensor to be acquired Flash Non volatile ...

Page 191: ...tor LED technology used as an extended lighting source in which extra optics added to the chip allow it to emit a complex radiated light pattern Matrix Symbologies 2D Codes An arrangement of regular polygon shaped cells where the center to center distance of adjacent elements is uniform Matrix symbols may include recognition patterns which do not follow the same rules as the other elements within ...

Page 192: ...right no part of this documentation may be repro duced stored in or introduced into a retrieval system or transmitted in any form or by any means or for any purpose without the express written permission of Data logic S p A and or its affiliates Datalogic and the Datalogic logo are registered trademarks of Datalogic S p A in many countries including the U S and the E U www datalogic com 821006630 ...

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