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Datalogic DS2100 Installation Manual Download Page 13

GENERAL FEATURES

1

1

1 GENERAL 

FEATURES

1.1 INTRODUCTION

The DS2100 laser scanner satisfies the most advanced needs of a wide range of
users. It has been developed focusing on the realistic requirements of its target
market. The outstanding result is an extremely compact, cost-effective and easy to
use industrial scanner.

C-Programmability

The DS2100 belongs to the generation of Datalogic scanners
that operate under the 'C' programming environment, which
is a recognized industry standard.

Standard Application
Program

A standard application program is factory-loaded onto the
DS2100. This program controls barcode reading, serial port
interfacing, data formatting and many other operating and
control parameters.

It is completely configurable from a host computer through
the WinHost utility program provided on diskette with the
scanner, or through ESC sequences via the serial interface.

Custom Application
Programs

If the Standard Application Program does not meet your
requirements, please contact your local Datalogic distributor.

1.2 DESCRIPTION

Some of the main features of DS2100 are listed below:

•

 small 

dimensions.

•

  scanning speed up to 800 scans/sec.

•

 raster 

version.

•

  modulated light versions for immunity to ambient light.

•

  1 or 2 serial communication interfaces.

•

  supply voltage from 10 to 30 Vdc.

•

  reads all popular codes.

Summary of Contents for DS2100

Page 1: ...DS2100 Installation Manual ...

Page 2: ...DS2100 Installation Manual ...

Page 3: ...DS2100 INSTALLATION MANUAL ...

Page 4: ...ut prior notification Datalogic shall not be liable for technical or editorial errors or omissions contained herein nor for incidental or consequential damages resulting from the use of this material Product names mentioned herein are for identification purposes only and may be trademarks and or registered trademarks of their respective companies Datalogic S p A 1998 2002 821000373 Rev C ...

Page 5: ... 3 2 Main Serial Interface 9 RS232 Interface 10 RS485 Full Duplex Interface 11 RS485 Half Duplex Interface 12 20 mA Current Loop Interface INT 22 Accessory Only 14 2 3 3 Auxiliary RS232 Interface 15 Code Verifier 16 2 3 4 Inputs 16 2 3 5 Outputs 18 2 4 Positioning 19 2 5 Typical Layouts 20 2 5 1 Point to Point 21 2 5 2 Pass Through 22 2 5 3 RS232 Master Slave 23 2 5 4 RS485 Master Slave 24 2 5 5 M...

Page 6: ...iv 4 MAINTENANCE 33 4 1 Cleaning 33 5 TECHNICAL FEATURES 34 ...

Page 7: ...bling according to the signals necessary for your application see all sub paragraphs under 2 3 See also sub paragraphs under 2 5 for reference 4 Install the Configuration Disk Upon successful completion of the installation the readme hlp file is opened giving details about how to get started configuring your scanner See also the Guide To Rapid Configuration link Specific parameter details are avai...

Page 8: ...W DS2100 Figure A 1 2 3 4 8 7 6 5 Mounting Holes Laser On LED Good Read LED External Trigger LED Power On Data TX LED Warning and Device Class Labels Accessory Mounting Holes Laser Beam Output Window 1 5 4 2 3 8 7 6 ...

Page 9: ...s to the applicable requirements of both IEC 825 1 and CDRH 21 CFR 1040 at the date of manufacture The scanner is classified as a Class 2 laser product according to IEC 825 1 regulations and as a Class II laser product according to CDRH regulations There is a safety device which allows the laser to be switched on only if the motor is rotating above the threshold for its correct scanning speed The ...

Page 10: ...ply when opening the device during maintenance or installation to avoid exposure to hazardous laser light The laser diode used in this device is classified as a class 3B laser product according to IEC 825 1 regulations and as a Class IIIb laser product according to CDRH regulations As it is not possible to apply a classification label on the laser diode used in this device the following label is r...

Page 11: ...tended to be supplied by a UL Listed Power Unit with Class 2 or LPS power source which supplies power directly to the scanner via the 25 pin connector Model DS2100 X3XX This accessory device is intended to be supplied by a UL Listed Power Unit with Class 2 or LPS power source which supplies power directly to the scanner via the 9 pin connector ...

Page 12: ...x ...

Page 13: ...y loaded onto the DS2100 This program controls barcode reading serial port interfacing data formatting and many other operating and control parameters It is completely configurable from a host computer through the WinHost utility program provided on diskette with the scanner or through ESC sequences via the serial interface Custom Application Programs If the Standard Application Program does not m...

Page 14: ...safety The protection class of the enclosure is IP65 the reader is therefore suitable for industrial environments where high protection against harsh external conditions is required The four LEDs on the side of the scanner indicate the following PWR TXD LED red Figure A 5 indicates the reader is connected to the power supply or when blinking green data transmission GOOD READ LED red Figure A 3 is ...

Page 15: ... 1 RS485 main RS232 aux 25 pin connector 3 RS232 main 9 pin connector Performance 0 Standard 4 Testarossa Linear Raster 0 Linear 1 Raster The following tables display each version s reading performance Version Max Code Resolution Speed mm mils scans s 1XX0 0 20 8 350 1XX4 0 20 8 800 2XX0 0 15 6 350 2XX4 0 12 5 600 Version Reading Distance 1XX0 40 mm 1 6 in 300 mm 11 8 in on 0 50 mm 20 mils codes 1...

Page 16: ...enses or other optical components otherwise the performance of the reader will be reduced 1 Turn off the device 2 Remove the DS2100 scanning window unscrewing the two cover screws 3 Fix the mirror to the device by means of the two fixing screws 4 Remount the scanning window so that the opening face is now at 90 with respect to the DS2100 body Fixing screws 90 deflection mirror Cover screws Scannin...

Page 17: ... all the parts supplied with the equipment are present and intact when opening the packaging the list of parts includes DS2100 reader with cable Installation manual Bar code test chart PCS 0 9 DS2100 configuration program disk Mounting kit bracket screws Figure 2 DS2100 package contents ...

Page 18: ...ams below give the overall dimensions of the scanner and mounting bracket and may be used for installation Refer to par 2 4 for correct positioning DS2100 23 3 0 92 14 5 0 57 84 3 3 A 5 0 098 10 3 0 4 40 1 57 B 0 4 10 3 40 1 57 14 6 0 57 M 4 n 4 1 3 34 mm inch 68 2 68 46 1 81 MOUNTING BRACKET 9 4 2 7 8 20 2 5 73 42 R 4 0 4 2 90 30 13 8 17 5 2 5 23 mm 4 2 n 2 1 x 45 n 2 Figure 3 Overall dimensions ...

Page 19: ...ircuitry which can be permanently damaged if subjected to voltage drops over 0 8 Vdc Figure 4 25 pin female D sub connector 25 pin D sub connector pinout Pin Name Function 13 VS Power supply input voltage 25 GND Power supply input voltage 1 CHASSIS Chassis Ground 9 VS External Trigger supply voltage 18 EXT TRIG External Trigger 19 EXT TRIG External Trigger 8 OUT1 Output 1 11 OUT2 Output 2 12 OUT R...

Page 20: ... equipped with a 9 pin female connector The details of the connector pins are indicated in the following table 9 pin connector pinout Pin Name Function 7 VS Power supply input voltage 5 GND Power supply input voltage 8 EXT TRIG External Trigger 9 EXT TRIG External Trigger 1 CHASSIS Chassis Ground 2 TX232 TX RS232 Interface 3 RX232 RX RS232 Interface 4 CTS232 CTS RS232 Interface 6 RTS232 RTS RS232 ...

Page 21: ...n the input output connector of DS2100 depending on the DS2100 model see par 1 3 A passive 20 mA Current Loop interface is available if the optional INT 22 accessory is installed This accessory interface replaces the main serial interface of the DS2100 model The INT 22 accessory board is not available for DS2100 X3X0 models If the interface type is not compatible with the current communication han...

Page 22: ...232 transmitted data 3 3 RX232 received data 6 4 RTS232 request to send 4 5 CTS232 clear to send 5 7 GND SGND signal ground It is always advisable to use shielded cables The overall maximum cable length must be less than 15 m 49 2 ft DS2100 25 pin 7 4 5 3 SGND RTS232 CTS232 RX232 TX232 2 USER INTERFACE SGND DCD DTR TXD RXD DS2100 9 pin 5 4 3 SGND or CTS232 RTS232 RX232 TX232 2 6 Earth Ground Figur...

Page 23: ...ted The receiving unit activates the CTS232 input to enable the transmission RS485 Full Duplex Interface The RS485 full duplex 5 wires shield interface is used for non polled communication protocols in point to point connections over longer distances max 1200 m 3940 ft than those acceptable for RS232 communications or in electrically noisy environments The connector pinout follows Connector Name F...

Page 24: ... a Datalogic Multiplexer see par 2 5 4 and 2 5 5 exploiting a proprietary protocol based on polled mode called MUX32 protocol where a master device polls slave devices to collect data The connector pinout follows Connector Name Function 25 Pin 2 RTX485 RS485 transmitted received data 4 RTX485 RS485 transmitted received data 7 SGND signal ground RTX485 2 RTX485 4 RTX485 RTX485 7 SGND MULTIPLEXER RS...

Page 25: ...tility or by ESC sequences Figure 11 shows a multidrop configuration with DS2100 scanners connected to a Multiplexer max 2 m DS2100 x up to 31 DS2100 1 DS2100 0 RTX485 RTX485 RTX485 RTX485 Three wires shield 120 Ohm 120 Ohm CHASSIS SGND max 1200 m RS485 REF SHIELD MULTIPLEXER Figure 11 DS2100 Multidrop connection to a Multiplexer ...

Page 26: ...A passive current loop The following pins of the 25 pin connector are used Connector Name Function 25 Pin 5 CLIN current loop input 3 CLIN current loop input 4 CLOUT current loop output 2 CLOUT current loop output 5 3 USER INTERFACE C L IN C L IN MAX 300 METERS I 20 mA 4 C L OUT 2 C L OUT I 20 mA DS2100 25 pin Figure 12 20 mA C L connections ...

Page 27: ...data 21 TXAUX transmitted data 23 CTSAUX clear to send 24 RTSAUX request to send 7 SGND signal ground 7 SGND SGND TXD RXAUX 20 RXD TXAUX 21 DCD RTSAUX 24 DTR CTSAUX 23 USER INTERFACE DS2100 25 pin Figure 13 RS232 auxiliary interface connections using hardware handshaking When the auxiliary interface is permanently connected as part of the system cabling it is recommended to connect the cable shiel...

Page 28: ... EEPROM memory by default Then the two pins must be disconnected Since it uses part of the RS232 auxiliary serial interface this interface is limited when using this option and the Handshake selection must not be set to RTS CTS 2 3 4 Inputs The inputs available on the connector supplied with the scanner are the pins relative to the External Trigger as indicated below Connector Name Function 9 Pin ...

Page 29: ...7 5 EXT TRIG EXT TRIG VS GND DS2100 9 pin EXT TRIG EXT TRIG Figure 15 Input NPN command using DS2100 power 18 19 5V DS2100 25 pin EXTERNAL TRIGGER or EXT TRIG EXT TRIG 8 9 DS2100 9 pin 30 Vdc max Vext V Signal Ground EXT TRIG EXT TRIG Figure 16 Input PNP command using external power EXTERNAL TRIGGER DS2100 25 pin 18 19 5V VS 9 25 GND Ground V or 8 9 7 5 VS GND DS2100 9 pin Signal EXT TRIG EXT TRIG...

Page 30: ...The following pins are present on the 25 pin connector of the scanner Connector Name Function 25 Pin 8 OUT1 output 1 11 OUT2 output 2 12 22 OUT REF output reference The meaning of the two outputs OUT1 and OUT2 can be defined by the user No Read Right or Wrong Refer to the WinHost Help On Line By default OUT1 is associated with the No Read event which activates when the code signaled by the externa...

Page 31: ...s for the best orientation The Pitch angle is represented by the value P in Figure 19 Position the reader in order to minimize the Pitch angle Figure 19 Pitch Angle The Skew angle is represented by the value S in Figure 20 Position the reader to assure at least 10 for the Skew angle This avoids the direct reflection of the laser light emitted by the DS2100 For the raster version this angle refers ...

Page 32: ...following typical layouts refer to system hardware configurations Dotted lines in the figures refer to optional hardware configurations within the particular layout These layouts also require the correct setup of the software configuration parameters Complete software configuration procedures can be found in the Guide To Rapid Configuration in the WinHost Help On Line T ...

Page 33: ...ta is transmitted on the RS232 auxiliary interface independently from the main interface selection When On Line Operating mode is used the scanner is activated by an External Trigger photoelectric sensor when the object enters its reading zone 1 2 3 1 2 3 Main serial interface Auxiliary serial interface Local Echo External Trigger for On Line mode Terminal Host DS2100 Figure 22 Point to point layo...

Page 34: ...All messages will be passed through this chain to the host When On Line Operating mode is used the scanner is activated by an External Trigger photoelectric sensor when the object enters its reading zone The Main and Auxiliary ports are connected as shown in the following figure 1 2 3 Main serial interface Auxiliary serial interface External Trigger for On Line mode Host DS2100 1 2 1 3 3 DS2100 Fi...

Page 35: ... to the Host on the main serial interface The possible main interface types for the master scanner are RS232 or RS485 There is a single reading phase and a single message from the master scanner to the Host computer Either On Line or Serial On Line Operating modes can be used in this layout When On Line Operating mode is used the external trigger signal is unique to the system however it is not ne...

Page 36: ...the system there is a single reading phase and a single message from the master scanner to the Host computer It is necessary to bring the External Trigger signal to all the scanners The main and auxiliary ports are connected as shown in the figure below 1 2 3 Auxiliary serial interface RS485HD Main serial interface External Trigger Host DS2100 Slave DS2100 Slave DS2100 Master 1 1 1 2 3 Figure 25 R...

Page 37: ...or On Line mode Host MX4000 0 1 31 1 2 2 2 3 3 3 Figure 26 Multiplexer layout The auxiliary serial interface can be used in Local Echo mode to control any single scanner visualize collected data or to configure it using the WinHost utility or Host Mode programming procedure When On Line Operating mode is used the scanner is activated by an External Trigger photoelectric sensor when the object ente...

Page 38: ...5 scans during the code passage should be allowed to ensure a successful read 3 1 STEP LADDER MODE If scanning is perpendicular to the code motion direction Figure 27 the number of effective scans performed by the reader is given by the following formula SN LH LS SS 2 Where SN number of effective scans LH label height in mm LS label movement speed in mm s SS number of scans per second Figure 27 St...

Page 39: ... by the following formula SN FW LW LS SS 2 Where SN number of effective scans FW reading field width in mm LW label width in mm LS label movement speed in mm s SS scans per second Figure 28 Picket Fence scanning mode For example for a 50 mm wide code moving in a point where the reading field is 200 mm wide at a 1500 mm s speed the DS2100 350 scans per sec performs 200 50 1500 350 2 33 scans Direct...

Page 40: ...in on 0 30 mm 12 mils codes 2XX4 45 mm 1 8 in 100 mm 3 9 in on 0 20 mm 8 mils codes Refer to the diagrams given in par 3 4 for further details on the reading features They are taken on various resolution sample codes at a 25 C ambient temperature depending on the conditions in the notes under the diagrams 3 3 1 Raster Raster versions are available If standard devices do not satisfy specific requir...

Page 41: ...0 6 in 4 5 7 8 9 0 20 40 60 80 100 120 140 160 180 200 220 240 260 mm 120 100 80 60 40 20 0 20 40 60 80 100 120 mm 280 11 300 12 0 20 mm 8 mils 0 50 mm 20 mils 0 30 mm 12 mils NOTE 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 Tilt angle 0 ...

Page 42: ...0 10 20 30 40 50 60 70 80 90 100 110 120 130 mm 60 50 40 30 20 10 0 10 20 30 40 50 60 mm 0 15 mm 6 mils 0 20 mm 8 mils 0 30 mm 12 mils NOTE 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 Tilt angle 0 ...

Page 43: ... 60 80 100 120 mm 280 11 300 12 0 20 mm 8 mils 0 50 mm 20 mils 0 30 mm 12 mils NOTE 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 Tilt angle 0 Code Resolution High for 0 20 mm 8 mils codes and 0 30 mm 12 mils codes Standard for 0 50 mm 20 mils codes and greater Parameter selectable in WinHost ...

Page 44: ... 10 0 10 20 30 40 50 60 mm 0 12 mm 5 mils 0 15 mm 6 mils 0 20 mm 8 mils NOTE 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 Tilt angle 0 Code Resolution High for 0 12 mm 5 mils codes Standard for 0 15 mm 6 mils codes and greater Parameter selectable in WinHost ...

Page 45: ...ader Dust dirt etc on the window may alter the reading performance Repeat the operation frequently in particularly dirty environments Use soft material and alcohol to clean the window and avoid any abrasive substances WARNING Clean the window of the DS2100 when the scanner is turned off or at least when the laser beam is deactivated ...

Page 46: ...nt max 25 mA Outputs except X3X0 models OUT1 OUT2 optocoupled VCE max 40 Vdc Collector current max 40 mA continuous 130 mA pulsed VCE saturation 1V at 10 mA max Power dissipation max 90 mW at 40 C Ambient temp OPTICAL FEATURES Light source Semiconductor laser diode Wave length Note 1 630 to 680 nm Ambient light immunity Complete immunity Safety class Class 2 IEC 825 1 Class II CDRH READING FEATURE...

Page 47: ...f the serial ports HOST MODE Parameter Storage Non volatile internal EEPROM ENVIRONMENTAL FEATURES Operating temperature Note 3 0 to 40 C 32 to 104 F Storage temperature 20 to 70 C 4 to 158 F Humidity max 90 non condensing Vibration resistance IEC 68 2 6 test FC 1 5 mm 10 to 55 Hz 2 hours on each axis Shock resistance IEC 68 2 27 test EA 30G 11 ms 3 shocks on each axis Protection class IP65 PHYSIC...

Page 48: ...rds or other normative documents EN 55022 August 1994 LIMITS AND METHODS OF MEASUREMENTS OF RADIO DISTURBANCE CHARACTERISTICS OF INFORMATION TECHNOLOGY EQUIPMENT ITE EN 50082 2 March 1995 ELECTROMAGNETIC COMPATIBILITY GENERIC IMMUNITY STANDARD PART 2 INDUSTRIAL ENVIRONMENT Following the provision of the Directive s 89 336 CEE AND SUCCESSIVE AMENDMENTS 92 31 CEE 93 68 CEE Lippo di Calderara 29 01 1...

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