Danfoss VLT HVAC Drive FC 102 Operating Manual Download Page 21

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130BF688.10

Load share/regeneration terminals (optional)

Slotted drive bracket

Bottom panel

Plastic gland plate (installed)

Terminal cover

Fastener point

Grommet access hole for control wiring

Keyhole opening

Track guide

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Illustration 4.8 Assembling the Gland Plate and Terminal Cover

Mechanical Installation

Operating Guide

MG16O102

Summary of Contents for VLT HVAC Drive FC 102

Page 1: ...ENGINEERING TOMORROW Operating Guide VLT HVAC Drive FC 102 355 800 kW Enclosure Size E vlt drives danfoss com ...

Page 2: ......

Page 3: ... 6 Local Control Panel LCP 10 4 Mechanical Installation 12 4 1 Items Supplied 12 4 2 Tools Needed 12 4 3 Storage 12 4 4 Operating Environment 13 4 5 Installation and Cooling Requirements 14 4 6 Lifting the Unit 15 4 7 E1h E2h Mechanical Installation 15 4 8 E3h E4h Mechanical Installation 17 5 Electrical Installation 21 5 1 Safety Instructions 21 5 2 EMC compliant Installation 21 5 3 Wiring Schemat...

Page 4: ...ce 59 8 2 Heat Sink Access Panel 59 8 3 Status Messages 60 8 4 Warning and Alarm Types 62 8 5 List of Warnings and Alarms 63 8 6 Troubleshooting 72 9 Specifications 74 9 1 Electrical Data 74 9 2 Mains Supply 78 9 3 Motor Output and Motor Data 78 9 4 Ambient Conditions 78 9 5 Cable Specifications 79 9 6 Control Input Output and Control Data 79 9 7 Fuses 82 9 8 Enclosure Dimensions 83 9 9 Enclosure ...

Page 5: ...ngs 1 3 Manual and Software Version This manual is regularly reviewed and updated All suggestions for improvement are welcome Table 1 1 shows the version of the manual and the corresponding software version Manual version Remarks Software version MG16O1xx Initial release 4 44 Table 1 1 Manual and Software Version 1 4 Approvals and Certifications Table 1 2 Approvals and Certifications More approval...

Page 6: ...otor can start at any time Unintended start during programming service or repair work can result in death serious injury or property damage The motor can start with an external switch a fieldbus command an input reference signal from the LCP or LOP via remote operation using MCT 10 Set up Software or after a cleared fault condition To prevent unintended motor start Press Off Reset on the LCP befor...

Page 7: ...ff Exterior areas marked by the high temperature symbol yellow triangle are hot while the drive is in use and immediately after being powered off WARNING INTERNAL FAILURE HAZARD Under certain circumstances an internal failure can cause a component to explode Failure to keep the enclosure closed and properly secured can cause death or serious injury Do not operate the drive with the door open or pa...

Page 8: ...and environments Ensure compliance with the conditions specified in chapter 9 Specifications 3 2 Power Ratings Weights and Dimensions Table 3 1 provides dimensions for standard configurations For dimensions on optional configurations see chapter 9 Specifi cations Enclosure size E1h E2h E3h E4h Rated power at 380 480 V kW hp 355 450 500 600 500 560 650 750 355 450 500 600 500 560 650 750 Rated powe...

Page 9: ... 2 Local control panel LCP cradle 8 Space heater optional 3 RFI filter optional 9 Mains disconnect optional 4 Mains fuses required for UL compliance but otherwise optional 10 Brake regeneration terminals optional 5 Mains terminals 11 Motor terminals 6 RFI shield termination 12 Ground terminals Illustration 3 1 Interior View of Enclosure E1h Enclosure E2h is Similar Product Overview Operating Guide...

Page 10: ...als optional 8 RFI shield termination optional but is standard when RFI filter is ordered 2 Control shelf see Illustration 3 3 9 Fans used to cool the front section of enclosure 3 Local control panel LCP cradle 10 Fan power card 4 RFI filter optional 11 Space heater optional 5 Mains fuses optional 12 Brake terminals optional 6 Mains terminals 13 Motor terminals 7 Ground terminals Illustration 3 2 ...

Page 11: ...e Table 5 1 10 Analog input switches A53 A54 see chapter 5 8 10 Selecting Voltage Current Input Signal 4 Digital input output terminals see Table 5 2 11 Analog input output terminals see Table 5 3 5 Cable EMC clamps 12 Brake resistor terminals 104 106 on power card underneath control shelf 6 Relay 1 and relay 2 see Illustration 5 19 13 Power card underneath the control shelf 7 Control card underne...

Page 12: ... Function B1 Status Shows operational information B2 Quick Menu Allows access to parameters for initial set up instructions Also provides detailed application steps Refer to chapter 6 3 1 1 Quick Menu Mode Callout Key Function B3 Main Menu Allows access to all parameters Refer to chapter 6 3 1 8 Main Menu Mode B4 Alarm Log Shows a list of current warnings and the last 10 alarms Table 3 3 LCP Menu ...

Page 13: ... problem Table 3 5 LCP Indicator Lights E Operation keys and reset The operation keys are found toward the bottom of the local control panel Callout Key Function E1 Hand On Starts the drive in local control An external stop signal by control input or serial communication overrides the local Hand On E2 Off Stops the motor but does not remove power to the drive E3 Auto On Puts the system in remote o...

Page 14: ... frequency and current at low high voltages 5 Output voltage frequency and current at low high voltages 6 Discharge time Illustration 4 1 Product Nameplate for E4h Enclosure Example NOTICE Removing the nameplate from the drive can result in the loss or warranty 4 2 Tools Needed Receiving unloading I beam and hooks rated to lift the weight of the drive Refer to chapter 3 2 Power Ratings Weights and...

Page 15: ...k and fans free from dust buildup For more service and maintenance information refer to chapter 8 Maintenance Diagnostics and Troubleshooting Cooling fans Fans provide airflow to cool the drive When fans are exposed to dusty environments the dust can damage the fan bearings and cause premature fan failure Dust also can accumulate on fan blades causing an imbalance which prevents the fans from prop...

Page 16: ...e 4 1 Consider derating for temperatures starting between 45 C 113 F and 50 C 122 F and elevation 1000 m 3300 ft above sea level See the design guide for detailed information The drive utilizes a back channel cooling concept that removes heat sink cooling air The heat sink cooling air carries approximately 90 of the heat out of the back channel of the drive Redirect the back channel air from the p...

Page 17: ...tal and a gland plate The pedestal and gland plate must be installed for proper installation The pedestal is 200 mm 7 9 in and has an opening in the front to allow airflow necessary to cool the power components of the drive The gland plate is necessary to provide cooling air to the control components of the drive via the door fan and to maintain the IP21 Type 1 or IP54 Type 12 protection rating 4 ...

Page 18: ...edestal secure the enclosure using 6 M10x30 fasteners Refer to Illustration 4 5 Loosely tighten each bolt until all bolts are installed 5 Fasten each bolt securely and torque to 19 Nm 169 in lb 6 Torque the 2 M10 nuts at the rear of the enclosure to 19 Nm 169 in lb 130BF225 10 1 2 5 4 6 3 1 Enclosure 4 Slotted hole in enclosure 2 Pedestal 5 Bolt at rear of pedestal 3 M10 nut 6 Locking bracket Illu...

Page 19: ...intentional access to the terminals in an IP20 protected chasis unit NOTICE Regeneration Load share Option Due to the exposed terminals at the top of the enclosure units with the regeneration load share option have an IP00 protection rating 4 8 1 Attaching the E3h E4h to a Mounting Plate or Wall 1 Drill the mounting holes according to the enclosure size Refer to chapter 9 8 Enclosure Dimensions 2 ...

Page 20: ...ner hole in the bottom of the drive aligns with the keyhole opening 9 in the terminal Secure with 2 T25 screws and torque to 2 3 Nm 20 in lb 9 Secure the bottom panel with 3 T25 screws and torque to 2 3 Nm 20 in lb 1 130BF662 10 2 1 Plastic square 2 Squares removed for cable access Illustration 4 7 Plastic Gland Plate Mechanical Installation VLT HVAC Drive FC 102 18 Danfoss A S 01 2017 All rights ...

Page 21: ...om panel 7 Plastic gland plate installed 3 Terminal cover 8 Fastener point 4 Grommet access hole for control wiring 9 Keyhole opening 5 Track guide Illustration 4 8 Assembling the Gland Plate and Terminal Cover Mechanical Installation Operating Guide MG16O102 Danfoss A S 01 2017 All rights reserved 19 4 4 ...

Page 22: ...eners from the accessory bag included with the drive 2 Remove the cover from the load share regeneration opening on the top of the drive Put aside the 2 M5 fasteners for reuse later 3 Remove the plastic backing and install the terminal plate over the load share regeneration opening Secure with the 2 M5 fasteners and torque to 2 3 Nm 20 in lb 4 Install the both terminals to the terminal plate using...

Page 23: ...ROPERTY DAMAGE Protection against motor overload is not included in the default setting To add this function set parameter 1 90 Motor Thermal Protection to ETR trip or ETR warning For the North American market the ETR function provides class 20 motor overload protection in accordance with NEC Failure to set parameter 1 90 Motor Thermal Protection to ETR trip or ETR warning means that motor overloa...

Page 24: ...o isolate power motor and control cables can result in unintended behavior or reduced performance Minimum 200 mm 7 9 in clearance between mains input motor and control cables is required NOTICE INSTALLATION AT HIGH ALTITUDE There is a risk for overvoltage Isolation between components and critical parts could be insufficient and may not comply with PELV requirements Reduce the risk for overvoltage ...

Page 25: ...trol cables motor cables and mains cables 13 Common ground busbar Follow local and national requirements for cabinet grounding 5 Mains supply 14 Brake resistor 6 Bare unpainted surface 15 Metal box 7 Star washers 16 Connection to motor 8 Brake cable shielded 17 Motor 9 Motor cable shielded 18 EMC cable gland Illustration 5 1 Example of Proper EMC Installation Electrical Installation Operating Guid...

Page 26: ...V NPN 33 D IN 32 D IN 1 2 ON A53 U I S201 ON 2 1 A54 U I S202 ON 0 20 mA OFF 0 10 V 95 400 V AC 2A P 5 00 R 82 R 81 37 D IN 1 P RS485 68 N RS485 69 COM RS485 61 0V 5V S801 RS485 RS485 2 1 ON S801 Bus Term OFF ON 3 phase power input Load share Switch mode power supply Motor Analog output interface Relay1 Relay2 ON Terminated OFF Open Brake resistor NPN Sink PNP Source 240 V AC 2A 400 V AC 2A 10 V D...

Page 27: ...re a starting or pole changing device for example Dahlander motor or slip ring asynchronous motor between the drive and the motor Procedure 1 Strip a section of the outer cable insulation 2 Establish mechanical fixation and electrical contact between the cable shield and ground by positioning the stripped wire under the cable clamp 3 Connect the ground wire to the nearest grounding terminal in acc...

Page 28: ...Nm 14FT LB REGEN 82 FASTENER TORQUE M10 19Nm 14FT LB M12 35Nm 26FT LB REGEN 83 FASTENER TORQUE M10 19Nm 14FT LB M12 35Nm 26FT LB Illustration 5 3 AC motor terminals E1h shown For a detailed view of terminals refer to chapter 5 7 Terminal Dimensions Electrical Installation VLT HVAC Drive FC 102 26 Danfoss A S 01 2017 All rights reserved MG16O102 5 5 ...

Page 29: ...grounding terminal in accordance with the grounding instructions provided in chapter 5 6 Connecting to Ground 4 Connect the 3 phase AC input power wiring to terminals R S and T see Illustration 5 4 5 When supplied from an isolated mains source IT mains or floating delta or TT TN S mains with a grounded leg grounded delta ensure that parameter 14 50 RFI Filter is set to 0 Off to avoid damage to the...

Page 30: ... 93 S L2 92 R L1 91 FASTENER TORQUE M10 19Nm 14FT LB M12 35Nm 26FT LB Illustration 5 4 AC mains terminals E1h shown For a detailed view of terminals refer to chapter 5 7 Terminal Dimensions Electrical Installation VLT HVAC Drive FC 102 28 Danfoss A S 01 2017 All rights reserved MG16O102 5 5 ...

Page 31: ...able cross section 10 mm2 6 AWG or 2 rated ground wires terminated separately Tighten the terminals in accordance with the information provided in chapter 9 10 1 Fastener Torque Ratings For EMC compliant installation Establish electrical contact between the cable shield and the drive enclosure by using metal cable glands or by using the clamps provided on the equipment Reduce burst transient by us...

Page 32: ...1 96 V T2 97 W T3 98 T L3 93 S L2 92 R L1 91 FASTENER TORQUE M10 19Nm 14FT LB M12 35Nm 26FT LB FASTENER TORQUE M10 19Nm 14FT LB M12 35Nm 26FT LB Illustration 5 5 Ground terminals E1h shown For a detailed view of terminals refer to chapter 5 7 Terminal Dimensions Electrical Installation VLT HVAC Drive FC 102 30 Danfoss A S 01 2017 All rights reserved MG16O102 5 5 ...

Page 33: ...200 7 9 515 20 3 485 19 1 248 9 8 241 9 5 171 6 7 414 16 3 361 14 2 331 13 0 501 19 7 497 19 6 431 17 0 512 20 2 5 1 Mains terminals 3 Motor terminals 2 Brake or regeneration terminals 4 Ground terminals M10 nut Illustration 5 6 E1h Terminal Dimensions Front View Electrical Installation Operating Guide MG16O102 Danfoss A S 01 2017 All rights reserved 31 5 5 ...

Page 34: ... 6 4 290 11 4 377 14 8 0 0 0 164 6 4 290 11 4 18 0 7 0 0 0 84 3 3 42 1 7 5X 0 0 0 36 1 4 44 1 8 14 0 5 Illustration 5 7 E1h Terminal Dimensions Side Views Electrical Installation VLT HVAC Drive FC 102 32 Danfoss A S 01 2017 All rights reserved MG16O102 5 5 ...

Page 35: ...1 195 7 7 483 19 0 409 16 1 387 15 2 597 23 5 579 22 8 503 19 8 479 18 9 568 22 4 519 20 4 608 23 9 2 3 4 1 Mains terminals 3 Motor terminals 2 Brake or regeneration terminals 4 Ground terminals M10 nut Illustration 5 8 E2h Terminal Dimensions Front View Electrical Installation Operating Guide MG16O102 Danfoss A S 01 2017 All rights reserved 33 5 5 ...

Page 36: ...7 14 8 0 0 0 164 6 4 290 11 4 130BF690 10 A 18 0 7 0 0 0 84 3 3 42 1 7 5X 0 0 0 36 1 4 44 1 8 14 0 5 A Illustration 5 9 E2h Terminal Dimensions Side Views Electrical Installation VLT HVAC Drive FC 102 34 Danfoss A S 01 2017 All rights reserved MG16O102 5 5 ...

Page 37: ...6 118 4 6 194 7 6 174 6 9 201 7 9 284 11 2 340 13 4 314 12 3 367 14 4 444 17 5 423 16 7 450 17 7 2 3 4 1 1 Mains terminals 3 Motor terminals 2 Brake or regeneration terminals 4 Ground terminals M8 and M10 nuts Illustration 5 10 E3h Terminal Dimensions Front View Electrical Installation Operating Guide MG16O102 Danfoss A S 01 2017 All rights reserved 35 5 5 ...

Page 38: ...60 6 3 0 0 0 184 7 2 184 7 2 A 5X 14 0 5 44 1 8 0 0 0 36 1 4 18 0 7 0 0 0 84 3 3 42 1 7 A Illustration 5 11 E3h Mains Motor and Ground Terminal Dimensions Side Views Electrical Installation VLT HVAC Drive FC 102 36 Danfoss A S 01 2017 All rights reserved MG16O102 5 5 ...

Page 39: ... 0 5 20 0 8 0 0 0 35 1 4 0 0 0 15 0 6 35 1 4 50 2 0 75 3 0 90 3 5 125 4 9 140 5 5 2X 125 4 9 0 0 0 Illustration 5 12 E3h Load Share Regeneration Terminal Dimensions Electrical Installation Operating Guide MG16O102 Danfoss A S 01 2017 All rights reserved 37 5 5 ...

Page 40: ...410 16 1 499 19 6 435 17 1 531 20 9 256 10 1 33 1 3 2 3 4 540 21 2 432 17 0 521 20 5 472 18 6 561 22 1 1 Mains terminals 3 Motor terminals 2 Brake or regeneration terminals 4 Ground terminals M8 and M10 nuts Illustration 5 13 E4h Terminal Dimensions Front View Electrical Installation VLT HVAC Drive FC 102 38 Danfoss A S 01 2017 All rights reserved MG16O102 5 5 ...

Page 41: ...1 3 160 6 3 0 0 0 0 0 0 160 6 3 0 0 0 287 11 3 184 7 2 184 7 2 A 18 0 7 0 0 0 84 3 3 42 1 7 Illustration 5 14 E4h Mains Motor and Ground Terminal Dimensions Side Views Electrical Installation Operating Guide MG16O102 Danfoss A S 01 2017 All rights reserved 39 5 5 ...

Page 42: ...75 3 0 90 3 5 125 4 9 140 5 5 8X 14 0 5 2X 125 4 9 0 0 0 0 0 0 234 9 2 314 12 4 0 0 0 219 8 6 A Illustration 5 15 E4h Load Share Regeneration Terminal Dimensions Electrical Installation VLT HVAC Drive FC 102 40 Danfoss A S 01 2017 All rights reserved MG16O102 5 5 ...

Page 43: ...e made to the relevant options on the control card For more detail see the relevant fieldbus instruction The cable must be tied down and routed along with other control wires inside the unit See Illustration 5 16 130BF715 10 Illustration 5 16 Control Card Wiring Path 5 8 2 Control Terminal Types Illustration 5 17 shows the removable drive connectors Terminal functions and default settings are summ...

Page 44: ...3 Digital Input 0 No operation 27 Parameter 5 12 Terminal 27 Digital Input 2 Coast inverse For digital input or output Default setting is input 29 Parameter 5 13 Terminal 29 Digital Input 14 JOG Digital input output terminals Terminal Parameter Default setting Description 20 Common for digital inputs and 0 V potential for 24 V supply 37 STO When not using the optional STO feature a jumper wire is ...

Page 45: ...programming values Digital input terminal 27 is designed to receive 24 V DC external interlock command When no interlock device is used wire a jumper between control terminal 12 recommended or 13 to terminal 27 This wire provides an internal 24 V signal on terminal 27 When the status line at the bottom of the LCP reads AUTO REMOTE COAST the unit is ready to operate but is missing an input signal o...

Page 46: ... used with the disconnect are not installed at the factory to allow more flexibility during installation The contacts snap into place without the need for tools Contacts must be installed in specific locations on the disconnect depending upon their functions Refer to the datasheet included in the accessory bag that comes with the drive Specifications Ui V 690 Uimp kV 4 Pollution degree 3 Ith A 16 ...

Page 47: ...meter 16 63 Terminal 54 Switch Setting NOTICE Disconnect power to the drive before changing switch positions 1 Remove the LCP local control panel See chapter 6 3 LCP Menu 2 Remove any optional equipment covering the switches 3 Set switches A53 and A54 to select the signal type U voltage I current 130BF146 10 BUS TER OFF ON A53 A54 U I U I 1 2 N O 1 2 N O 1 2 N O 1 2 N O Illustration 5 22 Location ...

Page 48: ...at requirements for ambient conditions are met See chapter 9 4 Ambient Conditions Fusing and circuit breakers Check for proper fusing or circuit breakers Check that all fuses are inserted firmly and are in operational condition and that all circuit breakers if used are in the open position Grounding Check for good ground connections that are tight and free of oxidation Grounding to conduit or moun...

Page 49: ...d start during programming service or repair work can result in death serious injury or property damage The motor can start with an external switch a fieldbus command an input reference signal from the LCP or LOP via remote operation using MCT 10 Set up Software or after a cleared fault condition To prevent unintended motor start Press Off Reset on the LCP before programming parameters Disconnect ...

Page 50: ...n automatically configures the motor and selected pump fan conveyor application 6 3 1 6 Q5 Changes Made Select Q5 Changes Made for information about The 10 most recent changes Changes made from default setting 6 3 1 7 Q6 Loggings Use Q6 Loggings for fault finding To get information about the display line readout select Loggings The information is shown as graphs Only parameters selected in paramet...

Page 51: ...ht of a decimal point while editing a decimal parameter value Press OK to accept the change Press Cancel to disregard the change and exit edit mode Press Back twice to show the status view Press Main Menu once to go back to the main menu 6 4 1 Programming Example for an Open loop Application This procedure which is used to configure a typical open loop application programs the drive to receive a 0...

Page 52: ...oltage 8 Select parameter 6 11 Terminal 53 High Voltage Set maximum external voltage reference on terminal 53 at 10 V and press OK 130BF730 10 Q3 21 6 11 Terminal 53 High Voltage 10 00 V 14 7 0 00A 1 1 Analog Reference Illustration 6 9 Parameter 6 11 Terminal 53 High Voltage 9 Select parameter 6 14 Terminal 53 Low Ref Feedb Value Set minimum speed reference on terminal 53 at 20 Hz and press OK 130...

Page 53: ...P 2 Select 0 Operation Display and press OK 3 Select 0 0 Basic Settings and press OK 4 Select parameter 0 03 Regional Settings and press OK 5 Select 0 International or 1 North America as appropriate and press OK This action changes the default settings for some basic parameters 6 Press Quick Menus on the LCP and then select 02 Quick Setup 7 Change the following parameters settings listed in Table ...

Page 54: ...K 6 Press Hand On and then OK The test runs automatically and indicates when it is complete 6 5 Testing Before System Start up WARNING MOTOR START Failure to ensure that the motor system and any attached equipment are ready for start can result in personal injury or equipment damage Before start Ensure that equipment is safe to operate under any condition Ensure that the motor system and any attac...

Page 55: ... several parameter functions Details for parameters are provided in the programming guide Parameter settings are stored internally in the drive allowing the following advantages Parameter settings can be uploaded into the LCP memory and stored as a back up Multiple units can be programmed quickly by connecting the LCP to the unit and downloading the stored parameter settings Settings that are stor...

Page 56: ...up takes slightly longer than normal 6 After alarm 80 Drive initialized to default value appears press Reset Manual initialization Manual initialization resets all factory settings except for the following Parameter 15 00 Operating hours Parameter 15 03 Power Up s Parameter 15 04 Over Temp s Parameter 15 05 Over Volt s To perform manual initialization 1 Remove power to the unit and wait for the di...

Page 57: ... are 0 V DC input 0 Hz speed and 10 V DC input 50 Hz speed Table 7 1 Analog Speed Reference Voltage Parameters 130BB927 10 FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10 V A IN A IN COM A OUT COM 12 13 18 19 20 27 29 32 33 37 50 53 54 55 42 39 A53 U I 4 20mA Function Setting Parameter 6 12 Terminal 53 Low Current 4 mA Parameter 6 13 Terminal 53 High Current 20 mA Parameter 6 14 Terminal 53...

Page 58: ...Speed Down 7 2 Wiring for Start Stop Parameters FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10 A IN A IN COM A OUT COM 12 13 18 19 20 27 29 32 33 37 50 53 54 55 42 39 130BB802 10 Function Setting Parameter 5 10 Terminal 18 Digital Input 8 Start Parameter 5 12 Terminal 27 Digital Input 0 No operation Parameter 5 19 Terminal 37 Safe Stop 1 Safe Stop Alarm Default value Notes comments If para...

Page 59: ... 8 Start Parameter 5 11 Terminal 19 Digital Input 10 Reversing Parameter 5 12 Terminal 27 Digital Input 0 No operation Parameter 5 14 Terminal 32 Digital Input 16 Preset ref bit 0 Parameter 5 15 Terminal 33 Digital Input 17 Preset ref bit 1 Parameter 3 10 Preset Reference Preset ref 0 Preset ref 1 Preset ref 2 Preset ref 3 25 50 75 100 Default value Notes comments Table 7 7 Start Stop with Reversi...

Page 60: ... Notes comments If only a warning is desired set parameter 1 90 Motor Thermal Protection to 1 Thermistor warning Table 7 9 Motor Thermistor 7 5 Wiring for Regeneration Parameters FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10 V A IN A IN COM A OUT COM 12 13 18 19 20 27 29 32 33 37 50 53 54 55 42 39 130BD667 11 Function Setting Parameter 1 90 Motor Thermal Protection 100 Default value Notes...

Page 61: ...t Press Off Reset on the LCP before programming parameters Disconnect the drive from the mains Completely wire and assemble the drive motor and any driven equipment before connecting the drive to AC mains DC supply or load sharing 8 2 Heat Sink Access Panel The drive can be ordered with an optional access panel in the back of the unit This access panel provides access to the heat sink and allows t...

Page 62: ... references Local The drive uses reference values from the LCP Table 8 2 Reference Site AC brake AC brake was selected in parameter 2 10 Brake Function The AC brake overmagnetizes the motor to achieve a controlled slow down AMA finish OK Automatic motor adaptation AMA was carried out successfully AMA ready AMA is ready to start To start press Hand On AMA running AMA process is in progress Braking ...

Page 63: ...g function is active Motor check In parameter 1 80 Function at Stop 2 Motor Check was selected A stop command is active To ensure that a motor is connected to the drive a permanent test current is applied to the motor OVC control Overvoltage control was activated in parameter 2 17 Over voltage Control 2 Enabled The connected motor is supplying the drive with generative energy The overvoltage contr...

Page 64: ... Via serial communication Table 8 3 Operation Status NOTICE In auto remote mode the drive requires external commands to execute functions 8 4 Warning and Alarm Types Warning alarm type Description Warning A warning indicates an abnormal operating condition that leads to an alarm A warning stops when the abnormal condition is removed Alarm An alarm indicates a fault that requires immediate attentio...

Page 65: ... an input terminal signal test WARNING ALARM 3 No motor No motor has been connected to the output of the drive WARNING ALARM 4 Mains phase loss A phase is missing on the supply side or the mains voltage imbalance is too high This message also appears for a fault in the input rectifier Options are programmed in parameter 14 12 Function at Mains Imbalance Troubleshooting Check the supply voltage and...

Page 66: ...nput PNP only and terminal 50 Select the terminal to use in parameter 1 93 Thermistor Resource WARNING ALARM 12 Torque limit The torque has exceeded the value in parameter 4 16 Torque Limit Motor Mode or the value in parameter 4 17 Torque Limit Generator Mode Parameter 14 25 Trip Delay at Torque Limit can change this warning from a warning only condition to a warning followed by an alarm Troublesh...

Page 67: ...brake 0 The torque reference was not reached before timeout 1 There was no brake feedback before the timeout WARNING 23 Internal fan fault The fan warning function is a protective function that checks if the fan is running mounted The fan warning can be disabled in parameter 14 53 Fan Monitor 0 Disabled There is a feedback sensor mounted in the fan If the fan is commanded to run and there is no fe...

Page 68: ...RNING ALARM 28 Brake check failed The brake resistor is not connected or not working Troubleshooting Check parameter 2 15 Brake Check ALARM 29 Heat Sink temp The maximum temperature of the heat sink has been exceeded This alarm is based on the temperature measured by the heat sink sensor mounted inside the IGBT modules The temperature fault does not reset until the temperature drops below a define...

Page 69: ... an internal fault occurs a code number defined in Table 8 4 is shown Troubleshooting Cycle power Check that the option is properly installed Check for loose or missing wiring It may be necessary to contact the Danfoss supplier or service department Note the code number for further troubleshooting directions Number Text 0 The serial port cannot be initialized Contact the Danfoss supplier or Danfos...

Page 70: ...und fault Troubleshooting Check for proper grounding and loose connections Check for proper wire size Check the motor cables for short circuits or leakage currents ALARM 46 Power card supply The supply on the power card is out of range There are 3 supplies generated by the switch mode supply SMPS on the power card 24 V 5 V 18 V When powered with VLT 24 V DC Supply MCB 107 only the 24 V and 5 V sup...

Page 71: ...mperature The cutout temperature of the control card is 85 C 185 F Troubleshooting Check that the ambient operating temperature is within the limits Check for clogged filters Check the fan operation Check the control card WARNING 66 Heat sink temperature low The drive is too cold to operate This warning is based on the temperature sensor in the IGBT module Increase the ambient temperature of the u...

Page 72: ... option combination The mounted options are incompatible ALARM 84 No safety option The safety option was removed without applying a general reset Reconnect the safety option ALARM 85 Dang fail PB PROFIBUS PROFIsafe error ALARM 88 Option detection A change in the option layout is detected Parameter 14 89 Option Detection is set to 0 Frozen config uration and the option layout has been changed To ap...

Page 73: ...ed when the fan power card reports it has an invalid PUD The control card attempts to update the PUD A subsequent alarm can result depending on the update See A424 and A425 ALARM 424 FPC update successful This alarm is generated when the control card has successfully updated the fan power card PUD The drive must be reset to stop the alarm ALARM 425 FPC update failure This alarm is generated after ...

Page 74: ...s connected and the connection is not interrupted by a service switch or other device Connect the motor and check the service switch No mains power with 24 V DC option card If the display is functioning but there is no output check that mains power is applied to the AC drive Apply mains power LCP Stop Check if Off has been pressed Press Auto On or Hand On depending on operating mode Missing start ...

Page 75: ...ns for the application Loose connections Perform pre start up check for loose connections Tighten loose connections Mains current imbalance greater than 3 Problem with mains power see alarm 4 Mains phase loss description Rotate input power leads into the 1 position A to B B to C C to A If imbalanced leg follows the wire it is a power problem Check the mains supply Problem with the AC drive Rotate ...

Page 76: ...th brake mm2 AWG 1 4x240 4x500 mcm 4x240 4x500 mcm 4x240 4x500 mcm Brake or regeneration mm2 AWG 1 2x185 2x350 mcm 2x185 2x350 mcm 2x185 2x350 mcm Maximum number and size of cables per phase E3h Mains and motor mm2 AWG 1 6x240 6x500 mcm 6x240 6x500 mcm 6x240 6x500 mcm Brake mm2 AWG 1 2x185 2x350 mcm 2x185 2x350 mcm 2x185 2x350 mcm Load share or regeneration mm2 AWG 1 4x185 4x350 mcm 4x185 4x350 mc...

Page 77: ...uency 0 590 Hz 0 590 Hz Heat sink overtemperature trip C F 110 230 100 212 Control card overtemperature trip C F 80 176 80 176 Power card overtemperature trip C F 85 185 85 185 Fan power card overtemperature trip C F 85 185 85 185 Active in rush card overtemperature trip C F 85 185 85 185 Table 9 2 Technical Specifications Mains Supply 3x380 480 V AC 1 American Wire Gauge 2 For fuse ratings see ch...

Page 78: ...mcm 4x240 4x500 mcm 4x240 4x500 mcm 5x240 5x500 mcm Brake or regeneration mm2 AWG 1 2x185 2x350 mcm 2x185 2x350 mcm 2x185 2x350 mcm 2x185 2x350 mcm Maximum number and size of cables per phase E3h Mains and motor mm2 AWG 1 6x240 6x500 mcm 6x240 6x500 mcm 6x240 6x500 mcm 6x240 6x500 mcm Brake mm2 AWG 1 2x185 2x350 mcm 2x185 2x350 mcm 2x185 2x350 mcm 2x185 2x350 mcm Load share or regeneration mm2 AWG...

Page 79: ...8 0 98 Output frequency Hz 0 590 0 590 Heat sink overtemperature trip C F 110 230 110 230 Control card overtemperature trip C F 80 176 80 176 Power card overtemperature trip C F 85 185 85 185 Fan power card overtemperature trip C F 85 185 85 185 Active in rush card overtemperature trip C F 85 185 85 185 Table 9 4 Technical Specifications Mains Supply 3x525 690 V AC 1 American Wire Gauge 2 For fuse...

Page 80: ...que characteristics Starting torque constant torque Maximum 150 for 60 s1 2 Overload torque constant torque maximum 150 for 60 s1 2 1 Percentage relates to the drive s nominal current 2 Once every 10 minutes 9 4 Ambient Conditions Environment E1h E2h enclosure IP21 Type 1 IP54 Type 12 E3h E4h enclosure IP20 Chassis Vibration test standard ruggedized 0 7 g 1 0 g Relative humidity 5 95 IEC 721 3 3 C...

Page 81: ...ts 4 6 Terminal number 18 19 271 291 32 33 Logic PNP or NPN Voltage level 0 24 V DC Voltage level logic 0 PNP 5 V DC Voltage level logic 1 PNP 10 V DC Voltage level logic 0 NPN 19 V DC Voltage level logic 1 NPN 14 V DC Maximum voltage on input 28 V DC Input resistance Ri Approximately 4 kΩ All digital inputs are galvanically isolated from the supply voltage PELV and other high voltage terminals 1 ...

Page 82: ...alvanically isolated from the supply voltage PELV and other high voltage terminals Control card RS485 serial communication Terminal number 68 P TX RX 69 N TX RX Terminal number 61 Common for terminals 68 and 69 The RS485 serial communication circuit is functionally separated from other central circuits and galvanically isolated from the supply voltage PELV Digital output Programmable digital pulse...

Page 83: ...ve load 2 3 400 V AC 2 A Maximum terminal load AC 15 1 on 4 5 NO Inductive load cosφ 0 4 240 V AC 0 2 A Maximum terminal load DC 1 1 on 4 5 NO Resistive load 80 V DC 2 A Maximum terminal load DC 13 1 on 4 5 NO Inductive load 24 V DC 0 1 A Maximum terminal load AC 1 1 on 4 6 NC Resistive load 240 V AC 2 A Maximum terminal load AC 15 1 on 4 6 NC Inductive load cosφ 0 4 240 V AC 0 2 A Maximum termina...

Page 84: ...e of delivering 100000 Arms symmetrical depending on the drive voltage rating With the proper fusing the drive short circuit current rating SCCR is 100000 Arms E1h and E2h drives are supplied with internal drive fusing to meet the 100 kA SCCR E3h and E4h drives must be fitted with Type aR fuses to meet the 100 kA SCCR NOTICE DISCONNECT SWITCH All units ordered and supplied with a factory installed...

Page 85: ...Exterior Dimensions 130BF648 10 22 0 8 393 15 5 602 23 7 2043 80 4 2002 78 8 1553 61 1 1393 54 9 912 35 9 13 0 5 3X Illustration 9 2 Front View of E1h Specifications Operating Guide MG16O102 Danfoss A S 01 2017 All rights reserved 83 9 9 ...

Page 86: ... 101 4 0 2X 9 0 7 2X 35 1 4 2X 125 4 9 2X 280 11 0 2X 190 7 5 1 513 20 2 567 22 3 1 Knockout panel Illustration 9 3 Side View of E1h Specifications VLT HVAC Drive FC 102 84 Danfoss A S 01 2017 All rights reserved MG16O102 9 9 ...

Page 87: ...206 8 1 1209 47 6 168 6 6 1800 70 9 601 23 7 69 2 7 464 18 3 4X 457 18 0 4X 73 2 8 1 96 3 8 1 Heat sink access panel optional Illustration 9 4 Back View of E1h Specifications Operating Guide MG16O102 Danfoss A S 01 2017 All rights reserved 85 9 9 ...

Page 88: ...4 0 6 A 11 0 4 750 29 5 558 22 0 75 22 0 8 137 5 4 560 22 0 412 16 2 184 7 3 424 16 7 1 Gland plate Illustration 9 5 Door Clearance and Gland Plate Dimensions for E1h Specifications VLT HVAC Drive FC 102 86 Danfoss A S 01 2017 All rights reserved MG16O102 9 9 ...

Page 89: ...nsions 2043 80 4 2002 78 8 1553 61 1 1393 54 9 912 35 9 394 15 5 698 27 5 97 3 8 13 0 5 3X 130BF654 10 Illustration 9 6 Front View of E2h Specifications Operating Guide MG16O102 Danfoss A S 01 2017 All rights reserved 87 9 9 ...

Page 90: ... 8 2X 1 513 20 2 567 22 3 2X 280 11 0 2X 190 7 5 2X 35 1 4 2X 125 4 9 130BF653 10 1 Knockout panel Illustration 9 7 Side View of E2h Specifications VLT HVAC Drive FC 102 88 Danfoss A S 01 2017 All rights reserved MG16O102 9 9 ...

Page 91: ...0 70 9 168 6 6 601 23 7 69 2 7 4X 121 4 8 560 22 0 4X 457 18 0 1209 47 6 508 20 0 254 10 0 1 1 Heat sink access panel optional Illustration 9 8 Back View of E2h Specifications Operating Guide MG16O102 Danfoss A S 01 2017 All rights reserved 89 9 9 ...

Page 92: ...3 17 0 7 137 5 4 653 25 7 22 0 8 508 20 0 656 25 8 1 293 11 5 173 6 8 656 25 8 22 0 8 1 Gland plate Illustration 9 9 Door Clearance and Gland Plate Dimensions for E2h Specifications VLT HVAC Drive FC 102 90 Danfoss A S 01 2017 All rights reserved MG16O102 9 9 ...

Page 93: ...ions 130BF656 10 1578 62 1 1537 60 5 1348 53 1 13 0 5 3X 506 19 9 30 1 2 13 0 5 10 0 4 10 0 4 15 0 6 A A Illustration 9 10 Front View of E3h Specifications Operating Guide MG16O102 Danfoss A S 01 2017 All rights reserved 91 9 9 ...

Page 94: ...130BF658 10 20 0 8 2X 2X 101 4 0 2X 19 0 7 2X 18 0 7 2X 21 0 8 482 19 0 Illustration 9 11 Side View of E3h Specifications VLT HVAC Drive FC 102 92 Danfoss A S 01 2017 All rights reserved MG16O102 9 9 ...

Page 95: ...4 154 6 1 744 29 3 39 1 5 22 0 9 215 8 5 48 1 9 206 8 1 412 16 2 430 16 9 4X 457 18 0 464 18 3 1 1 Heat sink access panel optional Illustration 9 12 Back View of E3h Specifications Operating Guide MG16O102 Danfoss A S 01 2017 All rights reserved 93 9 9 ...

Page 96: ...0 8 6 160 6 3 2 1 RFI shield termination standard with RFI option 2 Cable EMC clamp 3 Gland plate Illustration 9 13 RFI Shield Termination and Gland Plate Dimensions for E3h Specifications VLT HVAC Drive FC 102 94 Danfoss A S 01 2017 All rights reserved MG16O102 9 9 ...

Page 97: ...ions 130BF664 10 13 0 5 10 0 4 10 0 4 15 0 6 A A 1578 62 1 1537 60 5 1348 53 1 30 1 2 604 23 8 13 0 5 3X Illustration 9 14 Front View of E4h Specifications Operating Guide MG16O102 Danfoss A S 01 2017 All rights reserved 95 9 9 ...

Page 98: ...130BF666 10 20 0 8 2X 2X 101 4 0 2X 19 0 7 2X 18 0 7 2X 21 0 8 482 19 0 Illustration 9 15 Side View of E4h Specifications VLT HVAC Drive FC 102 96 Danfoss A S 01 2017 All rights reserved MG16O102 9 9 ...

Page 99: ...52 5 168 6 6 136 5 4 39 1 5 22 0 9 263 10 4 4X 457 18 0 744 29 3 4X 74 2 9 560 22 0 526 20 7 154 6 1 1 1 Heat sink access panel optional Illustration 9 16 Back View of E4h Specifications Operating Guide MG16O102 Danfoss A S 01 2017 All rights reserved 97 9 9 ...

Page 100: ...20 8 6 160 6 3 2 1 RFI shield termination standard with RFI option 2 Cable EMC clamp 3 Gland plate Illustration 9 17 RFI Shield Termination and Gland Plate Dimensions for E4h Specifications VLT HVAC Drive FC 102 98 Danfoss A S 01 2017 All rights reserved MG16O102 9 9 ...

Page 101: ...F699 10 Illustration 9 18 Airflow for E1h E2h Left and E3h E4h Right 225 mm 8 9 in 130BF700 10 Illustration 9 19 Airflow Using Back wall Cooling Kits on E1h E2h Left and E3h E4h Right Specifications Operating Guide MG16O102 Danfoss A S 01 2017 All rights reserved 99 9 9 ...

Page 102: ... 37 335 Motor terminals M10 M12 19 168 37 335 Ground terminals M8 M10 9 6 84 19 1 169 Brake terminals M8 9 6 84 Load sharing terminals M10 M12 19 168 37 335 Regeneration terminals Enclosures E1h E2h M8 9 6 84 Regeneration terminals Enclosures E3h E4h M10 M12 19 168 37 335 Relay terminals _ 0 5 4 Door panel cover M5 2 3 20 Gland plate M5 2 3 20 Heat sink access panel M5 3 9 35 Serial communication ...

Page 103: ... breakers MCO Motion control option MCP Motor control processor MCT Motion control tool MDCIC Multi drive control interface card mV Millivolts NEMA National Electrical Manufacturers Association NTC Negative temperature coefficient PM N Nominal motor power PCB Printed circuit board PE Protective earth PELV Protective extra low voltage PID Proportional integral derivative PLC Programmable logic cont...

Page 104: ...d High Limit Hz 4 50 Hz 60 Hz Parameter 4 19 Max Output Frequency 100 Hz 120 Hz Parameter 4 53 Warning Speed High 1500 RPM 1800 RPM Parameter 5 12 Terminal 27 Digital Input Coast inverse External interlock Parameter 5 40 Function Relay Alarm No alarm Parameter 6 15 Terminal 53 High Ref Feedb Value 50 60 Parameter 6 50 Terminal 42 Output Speed 0 HighLim Speed 4 20 mA Parameter 14 20 Reset Mode Manu...

Page 105: ...eference 3 11 Jog Speed Hz 3 13 Reference Site 3 14 Preset Relative Reference 3 15 Reference 1 Source 3 16 Reference 2 Source 3 17 Reference 3 Source 3 19 Jog Speed RPM 3 4 Ramp 1 3 41 Ramp 1 Ramp Up Time 3 42 Ramp 1 Ramp Down Time 3 5 Ramp 2 3 51 Ramp 2 Ramp Up Time 3 52 Ramp 2 Ramp Down Time 3 8 Other Ramps 3 80 Jog Ramp Time 3 81 Quick Stop Ramp Time 3 82 Starting Ramp Up Time 3 9 Digital Pot M...

Page 106: ... Net Reference 10 15 Net Control 10 2 COS Filters 10 20 COS Filter 1 10 21 COS Filter 2 10 22 COS Filter 3 10 23 COS Filter 4 10 3 Parameter Access 10 30 Array Index 10 31 Store Data Values 10 32 Devicenet Revision 10 33 Store Always 10 34 DeviceNet Product Code 10 39 Devicenet F Parameters 11 LonWorks 11 0 LonWorks ID 11 00 Neuron ID 11 1 LON Functions 11 10 Drive Profile 11 15 LON Warning Word 1...

Page 107: ... Word 16 91 Alarm Word 2 16 92 Warning Word 16 93 Warning Word 2 16 94 Ext Status Word 16 95 Ext Status Word 2 16 96 Maintenance Word 18 Info Readouts 18 0 Maintenance Log 18 00 Maintenance Log Item 18 01 Maintenance Log Action 18 02 Maintenance Log Time 18 03 Maintenance Log Date and Time 18 1 Fire Mode Log 18 10 FireMode Log Event 18 11 Fire Mode Log Time 18 12 Fire Mode Log Date and Time 18 3 I...

Page 108: ...ction Time 25 4 Staging Settings 25 40 Ramp Down Delay 25 41 Ramp Up Delay 25 42 Staging Threshold 25 43 Destaging Threshold 25 44 Staging Speed RPM 25 45 Staging Speed Hz 25 46 Destaging Speed RPM 25 47 Destaging Speed Hz 25 5 Alternation Settings 25 50 Lead Pump Alternation 25 51 Alternation Event 25 52 Alternation Time Interval 25 53 Alternation Timer Value 25 54 Alternation Predefined Time 25 ...

Page 109: ...ase 74 75 Motor 25 Routing 41 46 Shielded 21 Specifications 79 Capacitor storage 12 Circuit breakers 46 82 Compressor functions 48 Condensation 13 Control card Ambient trip 74 Location 9 RS485 80 Specifications 82 Warning 69 Control input output Descriptions and default settings 41 Specifications 79 Control shelf 7 8 9 Control wiring 41 43 46 Cooling Check list 46 Dust warning 13 Requirements 14 C...

Page 110: ...7 Isolated main 27 Terminal torque rating 100 Terminals 7 8 Warning 68 H Hand on 11 60 Heat sink Access panel torque rating 100 Cleaning 13 59 E1h access panel dimensions 85 E2h access panel dimensions 89 E3h access panel dimensions 93 E4h access panel dimensions 97 Overtemperature trip 74 Required airflow 14 Warning 66 68 69 71 Heater Location 7 8 Usage 13 Wiring of 44 Wiring schematic 24 Height ...

Page 111: ... 64 66 Wiring schematic 24 Mounting configurations 14 N Nameplate 12 Navigation keys 10 49 O Open loop Programming example 49 Speed accuracy 81 Wiring for speed control 55 Optional equipment 43 47 Overcurrent protection 21 Overvoltage 73 P Parameters 48 53 Pedestal 15 Periodic forming 12 Phase loss 63 Pigtails 21 Potential equalization 29 Potentiometer 42 Power card Location 9 Warning 69 Power con...

Page 112: ...trol locations 9 41 Digital input output 42 E1h dimensions front and side views 31 E2h dimensions front and side views 33 E3h dimensions front and side views 35 E4h dimensions front and side views 38 Relays 43 Serial communication 42 Terminal 37 42 43 Thermal protection 3 Thermistor Cable routing 41 Terminal location 42 Warning 70 Wiring configurations 58 Tools 12 Torque Characteristic 78 Fastener...

Page 114: ...ducts already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the respective companies Danfoss and the Danfoss logotype are trademarks of Danfoss A S All rights reserved Danfoss A S Ulsnaes 1 DK 6300 Graasten vlt drives danfoss com MG16O102 130R0706 MG16O102 01 2017 ...

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