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Danfoss VLT CDS 803, Design Manual

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2.5  Vibration and Shock

The frequency converter has been tested according to the
procedure based on the shown standards, 

Table 2.2

.

The frequency converter complies with requirements that
exist for units mounted on the walls and floors of

production premises, and in panels bolted to walls or
floors.

IEC/EN 60068-2-6

Vibration (sinusoidal) - 1970

IEC/EN 60068-2-64

Vibration, broad-band random

Table 2.2 Standards

2.6  Control Structures

Select open loop or closed loop in 

parameter 1-00 Configuration Mode

.

2.6.1 Control Structure Open Loop

130BB892.10

100%

0%

-100%

100%

Local

reference

scaled to

Hz

Auto mode

Hand mode

LCP Hand on,

off and auto

on keys

Local

Remote

Reference

Ramp

P 4-10

Motor speed

direction

To motor

control

Reference

handling

Remote

reference

P 4-14

Motor speed

high limit [Hz]

P 4-12

Motor speed

low limit [Hz]

P 3-4* Ramp 1

P 3-5* Ramp 2

Illustration 2.1 Open-loop Structure

In the configuration shown in 

Illustration 2.1

,

parameter 1-00 Configuration Mode

 is set to 

[0] Open loop

.

The resulting reference from the reference handling system
or the local reference is received and fed through the ramp
limitation and speed limitation before being sent to the
motor control. The output from the motor control is then
limited by the maximum frequency limit.

2.6.2 Local (Hand On) and Remote (Auto

On) Control

The frequency converter can be operated manually via the
local control panel (LCP) or remotely via analog/digital
inputs or serial bus. If allowed in 

parameter 0-40 [Hand on]

Key on LCP

, 

parameter 0-44 [Off/Reset] Key on LCP

, and

parameter 0-42 [Auto on] Key on LCP

, it is possible to start

and stop the frequency converter via LCP by pressing
[Hand On] and [Off/Reset]. Alarms can be reset via the
[Off/Reset] key.

Hand
On

Off
Reset

Auto
On

130BB893.10

Illustration 2.2 LCP Keys

Local reference forces the configuration mode to open
loop, independent on the setting of 

parameter 1-00 Config-

uration Mode

.

Local reference is restored at power-down.

Product Overview

VLT

®

 Compressor Drive CDS 803

12

Danfoss A/S © 12/2015 All rights reserved.

MG18N202

2

2

Summary of Contents for VLT CDS 803

Page 1: ...MAKING MODERN LIVING POSSIBLE Design Guide VLT Compressor Drive CDS 803 vlt drives danfoss com ...

Page 2: ......

Page 3: ...sion 13 2 6 5 Reference Handling 14 2 6 6 Closed loop Set up Quick Guide 15 2 6 7 Tuning the Drive Closed loop Controller 18 2 6 8 Manual PI Adjustment 18 2 7 General Aspects of EMC 19 2 7 1 General Aspects of EMC Emissions 19 2 7 2 Emission Requirements 20 2 7 3 EMC Test Results 21 2 8 Harmonics 21 2 8 1 Overview of Harmonics Emission 21 2 8 2 Harmonics Emission Requirements 21 2 8 3 Harmonics Te...

Page 4: ...mming with MCT 10 Set up Software 38 6 2 Local Control Panel LCP 38 6 3 Menus 39 6 3 1 Status Menu 39 6 3 2 Quick Menu 39 6 3 3 Main Menu 47 6 4 Quick Transfer of Parameter Settings between Multiple Frequency Converters 48 6 5 Readout and Programming of Indexed Parameters 48 6 6 Initialize the Frequency Converter to Default Settings in two Ways 48 7 RS485 Installation and Set up 49 7 1 RS485 49 7 ...

Page 5: ...h Modbus RTU 57 7 7 Network Configuration 57 7 8 Modbus RTU Message Framing Structure 57 7 8 1 Introduction 57 7 8 2 Modbus RTU Telegram Structure 57 7 8 3 Start Stop Field 58 7 8 4 Address Field 58 7 8 5 Function Field 58 7 8 6 Data Field 58 7 8 7 CRC Check Field 58 7 8 8 Coil Register Addressing 58 7 8 9 How to Control the Frequency Converter 60 7 8 10 Function Codes Supported by Modbus RTU 60 7...

Page 6: ...meter 8 30 Protocol FC pro file 66 7 11 3 Bus Speed Reference Value 68 8 General Specifications 69 8 1 Mains Supply Specifications 69 8 1 1 Mains Supply 3x200 240 V AC 69 8 1 2 Mains Supply 3x380 480 V AC 70 8 2 General Specifications 71 8 3 Acoustic Noise or Vibration 74 8 4 Derating according to Ambient Temperature and Switching Frequency 75 Index 76 Contents VLT Compressor Drive CDS 803 4 Danfo...

Page 7: ...provement are welcome Table 1 1 shows the document version and the corresponding software version Edition Remarks Software version MG18N2xx 1 20 Table 1 1 Document and Software Version 1 3 Safety Symbols The following symbols are used in this manual WARNING Indicates a potentially hazardous situation that could result in death or serious injury CAUTION Indicates a potentially hazardous situation t...

Page 8: ... the digital inputs Functions are divided into 2 groups Functions in group 1 have higher priority than functions in group 2 Group 1 Reset coasting stop reset and coasting stop quick stop DC braking stop and the Off key Group 2 Start pulse start reversing start reversing jog and freeze output Table 1 3 Control Commands Compressor fJOG The motor frequency when the jog function is activated via digit...

Page 9: ...mittent duty rating refers to a sequence of duty cycles Each cycle consists of an on load and an off load period The operation can be either periodic duty or none periodic duty LCP The local control panel LCP makes up a complete interface for control and programming of the frequency converter The control panel is detachable and can be installed up to 3 m 9 8 ft from the frequency converter that is...

Page 10: ...trol voltage vector control VVC improves the dynamics and the stability both when the speed reference is changed and in relation to the load torque 1 7 Power Factor The power factor indicates to which extent the frequency converter imposes a load on the mains supply The power factor is the ratio between I1 and IRMS where I1 is the fundamental current and IRMS is the total RMS current including har...

Page 11: ...llation at high altitudes CAUTION At altitudes above 2000 m 6561 ft contact Danfoss regarding PELV WARNING HIGH VOLTAGE Frequency converters contain high voltage when connected to AC mains input power Qualified personnel only should perform installation start up and maintenance Failure to perform installation start up and maintenance by qualified personnel could result in death or serious injury W...

Page 12: ...ce to ensure the optimum EMC result The frequency converter is most often used by profes sionals of the trade as a complex component forming part of a larger appliance system or installation Note that the responsibility for the final EMC properties of the appliance system or installation rests with the installer 2 2 2 What is Covered The EU Guidelines on the Application of Council Directive 89 336...

Page 13: ...borne liquids particles or gases that may affect or damage the electronic components Failure to take necessary protective measures increases the risk of stoppages potentially causing equipment damage and personnel injury Liquids can be carried through the air and condense in the frequency converter and may cause corrosion of components and metal parts Steam oil and salt water may cause corrosion o...

Page 14: ...stration 2 1 parameter 1 00 Configuration Mode is set to 0 Open loop The resulting reference from the reference handling system or the local reference is received and fed through the ramp limitation and speed limitation before being sent to the motor control The output from the motor control is then limited by the maximum frequency limit 2 6 2 Local Hand On and Remote Auto On Control The frequency...

Page 15: ...sure is lower than the setpoint reference the frequency converter automatically speeds up to increase the pressure provided by the pump 7 30 PI Normal Inverse Control PI Reference Feedback Scale to speed P 4 10 Motor speed direction To motor control 130BB894 11 S 100 0 100 100 1 _ Illustration 2 3 Control Structure Closed Loop While the default values for the frequency converter s closed loop cont...

Page 16: ...Showing Remote Reference The remote reference consists of Preset references External references analog inputs and serial communication bus references The preset relative reference Feedback controlled setpoint Up to 8 preset references can be programmed in the frequency converter The active preset reference can be selected using digital inputs or the serial communications bus The reference can also...

Page 17: ...ference 0 Hz 1 00 Configuration Mode Size related 3 03 Maximum Reference 200 3 42 Ramp 1 Ramp Down Time 5 5 12 Terminal 27 Digital Input 3 41 Ramp 1 Ramp Up Time 5 6 7 8 9 10 11 12 3 15 Reference 1 Source 6 14 Terminal 53 Low Ref Feedb 30 000 17 20 8 30 Protocol 0 FC 8 01 Control Site 20 04 Feedback 2 Conversion 20 00 Feedback 1 Source 0 00 23 24 26 27 8 31 Address Digital and ctrl word 25 0 Hz An...

Page 18: ...0 Main Menu Password 0 999 0 Define the password for access to the LCP Parameter 1 00 Configuration Mode 0 Open loop 3 Closed loop 0 Open loop Select closed loop Parameter 1 13 Compressor Selection 24 VZH028 R410A 25 VZH035 R410A 26 VZH044 R410A Size related Select which compressor to use Parameter 3 02 Minimum Reference 4999 0 200 Hz 0 Hz The minimum reference is the lowest value obtainable by su...

Page 19: ...voltage that corresponds to the low reference value Parameter 6 11 Terminal 53 High Voltage 0 10 V 10 V Enter the voltage that corresponds to the high reference value Parameter 6 14 Terminal 53 Low Ref Feedb Value 4999 4999 30 Enter the reference value that corresponds to the voltage set in parameter 6 10 Terminal 53 Low Voltage Parameter 6 15 Terminal 53 High Ref Feedb Value 4999 4999 200 Enter t...

Page 20: ...up test the performance of the controller Often its performance may be acceptable using the default values of parameter 20 93 PI Proportional Gain and parameter 20 94 PI Integral Time However sometimes it may be helpful to optimize these parameter values to provide faster system response while still controlling speed overshoot 2 6 8 Manual PI Adjustment 1 Start the compressor 2 Set parameter 20 93...

Page 21: ...rried back to the unit through the screen I3 there is in principle only a small electro magnetic field I4 from the screened motor cable according to Illustration 2 7 The screen reduces the radiated interference but increases the low frequency interference on the mains Connect the motor cable screen to the frequency converter enclosure and on the compressor enclosure This is best done by using inte...

Page 22: ...p 1 C3 Frequency converters installed in the second environment industrial with a supply voltage lower than 1000 V Class A Group 2 Category Definition Equivalent emission class in EN 55011 C4 Frequency converters installed in the second environment with a supply voltage equal to or above 1000 V or rated current equal to or above 400 A or intended for use in complex systems No limit line Make an EM...

Page 23: ...do not affect the power consumption directly but increase the heat losses in the installation transformer cables So in plants with a high percentage of rectifier load maintain harmonic currents at a low level to avoid overload of the transformer and high temperature in the cables 175HA034 10 Illustration 2 8 Intermediate Circuit Coils NOTICE Some of the harmonic currents might disturb communi cati...

Page 24: ...992 G5 4 If there is a need for further reduction of harmonic currents passive or active filters in front of the frequency converters can be installed Consult Danfoss for further information 2 8 4 Immunity Requirements The immunity requirements for frequency converters depend on the environment where they are installed The requirements for the industrial environment are higher than the requirement...

Page 25: ...se another protective measure shall be applied such as separation from the environment by double or reinforced insulation or isolation from the supply system by a transformer See also Application Note Protection against Electrical Hazards Protective earthing of the frequency converter and the use of RCDs must always follow national and local regulations 2 11 Extreme Running Conditions Short circui...

Page 26: ...a c k Com Status Main Menu Quick Menu Hand On OK Menu Off Reset Auto On Alarm Warn On Com Alarm Warn On B a c k Hand OK Off Reset Auto On On Illustration 3 1 Fit Gasket Step 2 Place LCP on panel see dimensions of hole on Illustration 3 2 130BB776 11 R 1 5 _ 0 5 62 5 _ 0 2 86 _ 0 2 1 2 3 4 Status Main Menu Quick Menu Menu Com Alarm Warn On Hand On OK Off Reset Auto On B a c k Illustration 3 2 Place...

Page 27: ...with enclosure IP21 TYPE 1 130BB902 12 A B C OK Alarm Warn On B a c k Hand On Reset Auto On Status Quick Menu Main Menu Illustration 3 5 H3 H5 Enclosure Cooling capacity Height mm in A Width mm in B Depth mm in C IP21 kit ordering number Type 1 kit ordering number 3x200 240 V 3x380 480 V H3 4 5 TR 346 13 6 106 4 2 210 8 3 132B0214 132B0224 H4 4 5 TR 6 5 TR 374 14 7 141 5 6 245 9 6 132B0215 132B022...

Page 28: ...m in Width mm in H3 80 8 3 2 72 0 2 8 H4 H5 85 0 3 3 84 8 3 3 Table 3 5 Dimensions Decoupling Plate Cooling capacity Decoupling plate Enclosure 3x200 240 V 3x380 480 V H3 4 5 TR 120Z0582 H4 4 5 TR 6 5 TR 120Z0583 H5 6 5 TR 120Z0583 Table 3 6 Decoupling Plate Specifications Selection VLT Compressor Drive CDS 803 26 Danfoss A S 12 2015 All rights reserved MG18N202 3 3 ...

Page 29: ...ssis RFI filter 16 17 H4 RFI filter class A1 Brake 18 X No brake chopper included Display 19 A Alpha numeric local control panel X No local control panel Coating PCB 20 X No coated PCB C Coated PCB Mains option 21 X No mains option Adaption 22 X No adaption Adaption 23 X No adaption Software release 24 27 SXXXX Latest release std software Software language 28 X Standard A options 29 30 AX No A opt...

Page 30: ... 8 70 2 8 220 8 7 235 9 2 25 1 4 5 0 2 1 0 04 10 6 0 4 M5 22 5 0 9 31 1 2 0 7 0 8 6 2 7 1 0 8 1 8 132B0245 10 13 FN3258 30 47 270 10 6 50 2 85 3 3 240 9 4 255 10 30 1 2 5 4 0 2 1 0 04 10 6 0 4 M5 25 1 40 1 6 1 9 2 2 16 8 19 5 1 2 2 6 132B0246 Table 4 2 RFI Filters Details H B K C A D J G E F l1 L1 130BC247 10 Illustration 4 2 RFI Filter How to Order VLT Compressor Drive CDS 803 28 Danfoss A S 12 2...

Page 31: ...0 12 6 0 50 7 0 28 8 5 0 33 9 5 20 9 1 Including decoupling plate Table 5 1 Dimensions Enclosure Sizes NOTICE The dimensions are only for the physical units When installing in an application allow space above and below the units for cooling The amount of space for free air passage is listed in Table 5 3 5 1 2 Shipping Dimensions Enclosure size mains voltage H3 H4 H5 200 240 V AC kW hp 3 7 5 5 5 7 ...

Page 32: ...0 3 7 5 5 5 7 5 7 5 10 100 4 H4 IP20 5 5 7 5 7 5 10 11 15 15 20 100 4 H5 IP20 11 15 18 5 22 25 30 100 4 Table 5 3 Clearance Required for Cooling NOTICE With IP21 NEMA Type1 option kit mounted a distance of 50 mm 2 in between the units is required 5 1 4 Field Mounting For field mounting IP21 NEMA Type 1 kits are recommended How to Install VLT Compressor Drive CDS 803 30 Danfoss A S 12 2015 All righ...

Page 33: ...V NPN 20 COM D IN O V PNP 24 V NPN O V PNP 24 V NPN O V PNP 24 V NPN O V PNP Bus ter Bus ter RS485 Interface RS485 N RS485 69 P RS485 68 Com RS485 61 PNP Source NPN Sink ON Terminated OFF Unterminated ON 1 2 240 V AC 3 A Not present on all power sizes Do not connect shield to 61 01 02 03 relay1 relay2 UDC UDC Motor U V W 130BD467 10 06 05 04 240 V AC 3 A Illustration 5 1 Basic Wiring Schematic Dra...

Page 34: ...fications use a shielded armored compressor cable and connect this cable to both the decoupling plate and the compressor metal Keep compressor cable as short as possible to reduce the noise level and leakage currents For further details on mounting of the decoupling plate see VLT Compressor Drive CDS 803 Decoupling Plate Installation Instructions Also see chapter 5 2 5 EMC Compliant Electrical Ins...

Page 35: ...30BT302 12 Illustration 5 4 H3 H5 Enclosure 130BA262 10 M I N S DC BR BR U V W RELAY 1 RELAY 2 95 Illustration 5 5 When mounting cables first mount and tighten the ground cable 130BA263 10 95 M A I N S DC BR BR U V W 91 92 93 L1 L2 L3 RELAY 1 RELAY 2 Illustration 5 6 Mount mains plug and tighten wires How to Install Design Guide MG18N202 Danfoss A S 12 2015 All rights reserved 33 5 5 ...

Page 36: ...ection Overcurrent protection must always be carried out according to local and national regulations Design circuit breakers and fuses for protection in a circuit capable of supplying a maximum of 100000 Arms symmetrical 480 V maximum UL Non UL compliance To ensure compliance with UL or IEC 61800 5 1 use the fuses listed in Table 5 6 NOTICE In the event of malfunction failure to follow the protect...

Page 37: ...igtails since this ruins the screening effect at high frequencies Use the cable clamps provided instead It is important to ensure good electrical contact from the installation plate through the installation screws to the metal cabinet of the frequency converter Use star washers and galvanically conductive installation plates Do not use unshielded unarmored motor cables in the installation cabinets...

Page 38: ...t con tactor Motor cable Motor 3 phases and PLC Panel Mains supply Minimum 200 mm between control cable mains cable and between mains motor cable PLC protective earth Reinforced protective earth 130BB761 11 Illustration 5 8 EMC correct Electrical Installation NOTICE For North America use metal conduits instead of shielded cables How to Install VLT Compressor Drive CDS 803 36 Danfoss A S 12 2015 Al...

Page 39: ...625 11 12 20 55 20 27 29 42 45 55 50 53 54 GND GND DIGI IN OUT DIGI IN OUT 61 68 69 N P COMM GND 24 V DIGI IN DIGI IN 10 V 20 mA IN 10 V 20 mA IN 0 4 20m A A OUT DIG OUT 0 4 20 mA A OUT DIG OUT 10 V OUT BUS TER OFF ON Illustration 5 10 Control Terminals Set the functions of digital input 18 19 and 27 in parameter 5 00 Digital Input Mode PNP is default value Set the function of digital input 29 in ...

Page 40: ... active and edit set up only that set up number is shown factory setting When active and edit set up differ both numbers are shown in the display set up 12 The number flashing indicates the edit set up 4 Motor direction is shown to the bottom left of the display indicated by a small arrow pointing either clockwise or counterclockwise 5 The triangle indicates if the LCP is in Status Quick Menu or M...

Page 41: ...tatus Menu In the Status menu the selection options are Motor frequency Hz parameter 16 13 Frequency Motor current A parameter 16 14 Motor current Motor speed reference in percentage parameter 16 02 Reference Feedback parameter 16 52 Feedback Unit Motor power parameter 16 10 Power kW for kW parameter 16 11 Power hp for hp If parameter 0 03 Regional Settings is set to 1 North America motor power is...

Page 42: ... be the quick guide screen Quick guide screen 1 2 if 3 B a c k B a c k B a c k Com Com Com 130BD873 13 Size related Select Compressor Selection 7 200 Hz Select Max reference 8 Analog in 53 Select Reference 1 Source 9 1 30 s Select Ramp 1 Ramp Up Time 10 30 s Select Ramp 1 Ramp Down Time 11 Stop inverse Select Terminal 27 Digital In 12 Alarm Select Relay 1 13 Drive Running Select Relay 2 14 0 07 V ...

Page 43: ...25 600 V 60 Hz Delta 132 525 600 V 60 Hz Size related Select operating mode for restart after reconnection of the frequency converter to mains voltage after power down Parameter 0 60 Main Menu Password 0 999 0 Define the password for access to the LCP Parameter 1 13 Compressor Selection 24 VZH028 R410A 25 VZH035 R410A 26 VZH044 R410A Size related Select which compressor to use Parameter 3 03 Maxim...

Page 44: ...eter 5 40 Function Relay 1 Function relay See parameter 5 40 Function Relay Drive running Select the function to control output relay 2 Parameter 6 10 Terminal 53 Low Voltage 0 10 V 0 07 V Enter the voltage that corresponds to the low reference value Parameter 6 11 Terminal 53 High Voltage 0 10 V 10 V Enter the voltage that corresponds to the high reference value Parameter 8 01 Control Site 0 Digi...

Page 45: ...tion 0 Disabled 1 Enabled 1 Enabled Select if short cycle protection is to be used Parameter 28 01 Interval between Starts 0 3600 s 300 s Enter the minimum allowed time between starts Parameter 28 02 Minimum Run Time 10 3600 s 60 s Enter the minimum allowed time to run before stop Parameter 28 10 Oil Return Management 0 Off 1 On 1 On Select if oil return management is to be used Parameter 28 13 Bo...

Page 46: ... Minimum Reference 0 Hz 1 00 Configuration Mode Size related 3 03 Maximum Reference 200 3 42 Ramp 1 Ramp Down Time 5 5 12 Terminal 27 Digital Input 3 41 Ramp 1 Ramp Up Time 5 6 7 8 9 10 11 12 3 15 Reference 1 Source 6 14 Terminal 53 Low Ref Feedb 30 000 17 20 8 30 Protocol 0 FC 8 01 Control Site 20 04 Feedback 2 Conversion 20 00 Feedback 1 Source 0 00 23 24 26 27 8 31 Address Digital and ctrl word...

Page 47: ...Parameter 0 60 Main Menu Password 0 999 0 Define the password for access to the LCP Parameter 1 00 Configuration Mode 0 Open loop 3 Closed loop 0 Open loop Select closed loop Parameter 1 13 Compressor Selection 24 VZH028 R410A 25 VZH035 R410A 26 VZH044 R410A Size related Select the used compressor Parameter 3 02 Minimum Reference 4999 0 200 Hz 0 Hz The minimum reference is the lowest value obtaina...

Page 48: ...that corresponds to the low reference value Parameter 6 11 Terminal 53 High Voltage 0 10 V 10 V Enter the voltage that corresponds to the high reference value Parameter 6 14 Terminal 53 Low Ref Feedb Value 4999 4999 30 Enter the reference value that corresponds to the voltage set in parameter 6 10 Terminal 53 Low Voltage Parameter 6 15 Terminal 53 High Ref Feedb Value 4999 4999 200 Enter the refer...

Page 49: ...ssage Empty indicates that no parameters have been changed To change parameter settings 1 To enter the Quick Menu press Menu until indicator in display is placed above Quick Menu 2 Press to select quick guide closed loop set up compressor set up or changes made then press OK 3 Press to browse through the parameters in the Quick Menu 4 Press OK to select a parameter 5 Press to change the value of a...

Page 50: ... mains supply The frequency converter is now reset except the following parameters Parameter 1 06 Clockwise Direction Parameter 8 30 Protocol Parameter 8 31 Address Parameter 8 32 Baud Rate Parameter 8 33 Parity Stop Bits Parameter 8 35 Minimum Response Delay Parameter 8 36 Maximum Response Delay Parameter 8 37 Maximum Inter char delay Parameter 8 70 BACnet Device Instance Parameter 8 72 MS TP Max...

Page 51: ... screened twisted pair STP cable for bus cabling and follow good common installation practice Low impedance ground connection of the screen at every node is important including at high frequencies Thus connect a large surface of the screen to ground for example with a cable clamp or a conductive cable gland It may be necessary to apply potential equalising cables to maintain the same earth potenti...

Page 52: ...nds on the protocol selected in parameter 8 30 Protocol Parameter 8 32 Bau d Rate Set the baud rate NOTICE The default baud rate depends on the protocol selected in parameter 8 30 Protocol Parameter 8 33 Pari ty Stop Bits Set the parity and number of stop bits NOTICE The default selection depends on the protocol selected in parameter 8 30 Protocol Parameter 8 35 Min imum Response Delay Specify a m...

Page 53: ...smit without first being requested to do so and direct message transfer between the individual slaves is not possible Communications occur in the half duplex mode The master function cannot be transferred to another node single master system The physical layer is RS485 thus utilizing the RS485 port built into the frequency converter The FC protocol supports different telegram formats A short forma...

Page 54: ...2 hex 2 A byte denoting the telegram length LGE 3 A byte denoting the frequency converter address ADR Several data bytes variable depending on the type of telegram follow A data control byte BCC completes the telegram STX LGE ADR DATA BCC 195NA099 10 Illustration 7 5 Telegram Structure 7 4 3 Telegram Length LGE The telegram length is the number of data bytes plus the address byte ADR and the data ...

Page 55: ...esent output frequency from slave to master ADR LGE STX PCD1 PCD2 BCC 130BA269 10 Illustration 7 6 Process Block Parameter block The parameter block is used to transfer parameters between master and slave The data block is made up of 12 bytes 6 words and also contains the process block PKE IND ADR LGE STX PCD1 PCD2 BCC 130BA271 10 PWEhigh PWElow Illustration 7 7 Parameter Block Text block The text...

Page 56: ... Illegal parameter number 1 Parameter cannot be changed 2 Upper or lower limit is exceeded 3 Subindex is corrupted 4 No array 5 Wrong data type 6 Not used 7 Not used 9 Description element is not available 11 No parameter write access 15 No text available 17 Not applicable while running 18 Other errors 100 100 130 No bus access for this parameter 131 Write to factory set up is not possible 132 No L...

Page 57: ...The programming guide contains the descriptions of attributes of each parameter Parameter values are transferred as whole numbers only Conversion factors are used to transfer decimals Parameter 4 12 Motor Speed Low Limit Hz has a conversion factor of 0 1 To preset the minimum frequency to 10 Hz transfer the value 100 A conversion factor of 0 1 means that the value transferred is multiplied by 0 1 ...

Page 58: ...s assumed that the user has full knowledge of the capabilities and limitations of the controller 7 6 2 What the User Should Already Know The built in Modbus RTU Remote Terminal Unit is designed to communicate with any controller that supports the interfaces defined in this manual It is assumed that the user has full knowledge of the capabilities and limitations of the controller 7 6 3 Overview Reg...

Page 59: ...rk Configuration To enable Modbus RTU on the frequency converter set the following parameters Parameter Setting Parameter 8 30 Protocol Modbus RTU Parameter 8 31 Address 1 247 Parameter 8 32 Baud Rate 2400 115200 Parameter 8 33 Parity Stop Bits Even parity 1 stop bit default Table 7 11 Network Configuration 7 8 Modbus RTU Message Framing Structure 7 8 1 Introduction The controllers are set up to c...

Page 60: ...en the slave responds to the master it uses the function code field to indicate either a normal error free response or that some kind of error occurred called an exception response For a normal response the slave simply echoes the original function code For an exception response the slave returns a code that is equivalent to the original function code with its most significant bit set to logic 1 I...

Page 61: ...M of the frequency converter 66 65536 Reserved Table 7 15 Coil Register Coil 0 1 01 Preset reference lsb 02 Preset reference msb 03 DC brake No DC brake 04 Coast stop No coast stop 05 Quick stop No quick stop 06 Freeze frequency No freeze frequency 07 Ramp stop Start 08 No reset Reset 09 No jog Jog 10 Ramp 1 Ramp 2 11 Data not valid Data valid 12 Relay 1 off Relay 1 on 13 Relay 2 off Relay 2 on 14...

Page 62: ... bytes space reserved for parameter in Modbus map 19 20 40020 Parameter 0 02 Motor Speed Unit Dependent on parameter access Parameter 0 02 Motor Speed Unit 20 bytes space reserved for parameter in Modbus map 29 30 40030 Parameter 0 03 Regional Settings Dependent on parameter access Parameter 0 03 Regional Settings 20 bytes space reserved for parameter in Modbus map Table 7 18 Address Registers 1 V...

Page 63: ...An unrecoverable error occurred while the server or slave was attempting to perform the requested action Table 7 21 Modbus Exception Codes 7 9 How to Access Parameters 7 9 1 Parameter Handling The PNU parameter number is translated from the register address contained in the Modbus read or write message The parameter number is translated to Modbus as 10 x parameter number decimal Example Reading pa...

Page 64: ...dress LO 20 32 decimals coil 33 Number of points HI 00 Number of points LO 10 16 decimals Error check CRC Table 7 22 Query Response The coil status in the response telegram is packed as 1 coil per bit of the data field Status is indicated as 1 ON 0 OFF The lsb of the first data byte contains the coil addressed in the query The other coils follow toward the high order end of this byte and from low ...

Page 65: ...Field name Example hex Slave address 01 frequency converter address Function 0F write multiple coils Coil address HI 00 Coil address LO 10 coil address 17 Quantity of coils HI 00 Quantity of coils LO 10 16 coils Error check CRC Table 7 27 Response 7 10 4 Read Holding Registers 03 hex Description This function reads the contents of holding registers in the slave Query The query telegram specifies t...

Page 66: ... Preset data LO 01 Error check CRC Table 7 31 Response 7 10 6 Preset Multiple Registers 10 hex Description This function presets values into a sequence of holding registers Query The query telegram specifies the register references to be preset Register addresses start at 0 that is register 1 is addressed as 0 Example of a request to preset 2 registers set parameter 1 24 Motor Current to 738 7 38 ...

Page 67: ...r immediately releases the compressor the output transistors are shut off and it coasts to a standstill Bit 03 1 The frequency converter starts the compressor if the other starting conditions are met Make a selection in parameter 8 50 Coasting Select to define how bit 03 gates with the corresponding function on a digital input Bit 04 Quick stop Bit 04 0 Makes the compressor speed ramp down to stop...

Page 68: ...rial communication logic or logic and is selected 7 11 2 Status Word According to FC Profile STW parameter 8 30 Protocol FC profile Output freq STW Bit no Follower master 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 130BA273 11 Illustration 7 15 Status Word Bit Bit 0 Bit 1 00 Control not ready Control ready 01 Drive not ready Drive ready 02 Coasting Enable 03 No error Trip 04 No error Error no trip 05 Re...

Page 69: ...frequency limit Bit 10 0 The output frequency has reached the value in parameter 4 12 Motor Speed Low Limit Hz or parameter 4 14 Motor Speed High Limit Hz Bit 10 1 The output frequency is within the defined limits Bit 11 No operation in operation Bit 11 0 The compressor does not run Bit 11 1 The coasting has a start signal or the output frequency is greater than 0 Hz Bit 12 Drive OK stopped autost...

Page 70: ...tual output frequency STW Follower slave Speed reference CTW Master slave 16bit 130BA276 11 Illustration 7 16 Actual Output Frequency MAV The reference and MAV are scaled as follows Reverse Forward Par 3 00 set to 1 max max Max reference Max reference Par 3 00 set to 0 min max Max reference Forward Min reference 100 4000hex 100 C000hex 0 0hex Par 3 03 0 Par 3 03 Par 3 03 4000hex 0hex 0 100 Par 3 0...

Page 71: ...s 3x200 240 V A 20 7 25 9 33 7 Intermittent 3x200 240 V A 37 1 Maximum input current Continuous 3x200 240 V A 23 0 28 3 37 0 Intermittent 3x200 240 V A 41 5 Maximum mains fuses see Table 5 6 Estimated power loss W Best case typical1 182 204 229 268 369 386 Weight enclosure protection P20 kg lb 7 9 17 4 7 9 17 4 9 5 21 Efficiency best case typical1 97 3 97 0 98 5 97 1 97 2 97 1 Table 8 1 3x200 240 ...

Page 72: ... Intermittent 3x440 480 V A 17 0 Maximum input current Continuous 3x380 440 V A 12 7 15 1 18 0 Intermittent 3x380 440 V A 19 8 Continuous 3x440 480 V A 10 8 12 6 17 0 Intermittent 3x440 480 V A 18 7 Maximum mains fuses Estimated power loss W best case typical1 104 131 159 198 248 274 Weight enclosure protection IP20 kg lb 4 3 9 5 4 5 9 9 7 9 17 4 Efficiency best case typical1 98 4 98 0 98 2 97 8 9...

Page 73: ...put supply L1 L2 L3 power ups Maximum 2 times minute Environment according to EN 60664 1 Overvoltage category III pollution degree 2 The unit is suitable for use on a circuit capable of delivering not more than 100000 RMS symmetrical Amperes 240 480 V maximum Compressor output U V W Output voltage 0 100 of supply voltage Output frequency 0 200 Hz VVC 0 400 Hz u f Switching on output Unlimited Ramp...

Page 74: ...alog outputs 2 Terminal number 42 451 Current range at analog output 0 4 20 mA Maximum load to common at analog output 500 Ω Maximum voltage at analog output 17 V Accuracy on analog output Maximum error 0 4 of full scale Resolution on analog output 10 bit 1 Terminals 42 and 45 can also be programmed as digital outputs Digital output Number of digital outputs 4 Terminals 27 and 29 Terminal number 2...

Page 75: ...ings Enclosure IP20 Enclosure kit available IP21 TYPE 1 Vibration test 1 0 g Maximum relative humidity 5 95 IEC 60721 3 3 Class 3K3 non condensing during operation Aggressive environment IEC 60721 3 3 coated standard Class 3C3 Test method according to IEC 60068 2 43 H2S 10 days Ambient temperature 50 C 122 F Derating for high ambient temperature see chapter 8 4 Derating according to Ambient Temper...

Page 76: ...parameter 14 03 Overmodulation to 0 Off Switching pattern and switching frequency parameter group 14 0 Inverter Switching Parameter 1 64 Resonance Dampening The acoustic noise from the frequency converter comes from 3 sources DC intermediate circuit coils Integral fan RFI filter choke Enclosure Level dBA H3 53 8 H4 64 H5 63 7 Table 8 3 Typical Values Measured at a Distance of 1 m from the Unit Gen...

Page 77: ...Danfoss for support fsw kHz 2 0 10 0 10 20 30 40 50 60 70 80 90 100 110 Iout 16 5 130BC222 11 40 45 50 o C o C o C 104o F 113o F 122o F Illustration 8 1 400 V IP20 H3 6 0 7 5 kW 8 10 hp fsw kHz 2 0 10 0 10 20 30 40 50 60 70 80 90 100 110 Iout 16 40 45 50 5 o C o C o C 130BC223 10 Illustration 8 2 200 V IP20 H4 6 0 7 5 kW 8 10 hp fsw kHz 2 0 10 0 10 20 30 40 50 60 70 80 90 100 110 Iout 16 40 45 50 ...

Page 78: ... Leakage current 19 Rated current 20 D Data type supported 55 DC brake 65 Decoupling plate 26 Definition 20 Definitions 6 Digital input 72 Discharge time 9 10 Display 38 Disposal 10 Drive closed loop controller tuning 18 E Earth leakage current 23 Earth leakage protection 19 Electrical installation EMC compliant 35 Electrical installation general 32 Electrical overview 31 EMC EMC 19 20 plan 20 Emi...

Page 79: ...70 Manual PI adjustment 18 Menu key 38 Menus 39 Modbus communication 50 Modbus exception code 61 Modbus RTU 57 Modbus RTU overview 56 Motor set up 39 Motor thermal protection 67 N Navigation key 38 Network configuration 57 Network connection 50 O Operation key 38 Options 24 Order how to 27 Outputs Digital output 72 Overcurrent protection 34 P Parameter number PNU 54 PELV Protective Extra Low Volta...

Page 80: ...0 Shock 12 Short circuit compressor phase phase 23 Side by side installation 30 Specifications general 71 Status menu 39 Status Word 66 Surroundings 73 Switching on the output 23 T Telegram length LGE 52 Terminals Terminal 50 73 THD 21 Thermistor 6 Total voltage distortion 21 Type code string 27 U UL compliance 34 V Vibration 12 Voltage distortion 21 VVC 8 Index VLT Compressor Drive CDS 803 78 Dan...

Page 81: ...Index Design Guide MG18N202 Danfoss A S 12 2015 All rights reserved 79 ...

Page 82: ...ducts already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the respective companies Danfoss and the Danfoss logotype are trademarks of Danfoss A S All rights reserved Danfoss A S Ulsnaes 1 DK 6300 Graasten vlt drives danfoss com MG18N202 130R0596 MG18N202 12 2015 ...

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