Danfoss VACON NXP FI9 Operating Manual Download

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Table 3: Enclosure Sizes

Nominal mains voltage

Nominal current

Enclosure size

5 (465–800 V DC, 380–500 V AC)

0168

FI9

0205

0261

0300

0385

FI10

0460

0520

0590

FI12

0650

0730

0820

0920

1030

1150

FI13

1300

1450

1770

FI14

2150

2700

Product Overview

Operating Guide | VACON® NXI Inverters FI9-FI14

AQ304441431479en-000101 / DPD00909

Summary of Contents for VACON NXP FI9

Page 1: ...Operating Guide VACON NXI Inverters FI9 FI14 ...

Page 2: ......

Page 3: ...3 8 Control Panel 22 3 8 1 Keypad 22 3 8 2 Display 23 3 8 3 Basic Menu Structure 24 4 Receiving the Delivery 25 4 1 Checking the Delivery 25 4 2 Storing the Product 25 4 3 Lifting the Product 25 5 Mounting the Unit 27 5 1 Environmental Requirements 27 5 1 1 General Environmental Requirements 27 5 1 2 Ambient Temperature and Derating 27 5 1 3 High Altitude Installation 28 5 2 Cooling Requirements 2...

Page 4: ...7 3 2 Control Terminals on OPTA1 44 7 3 2 1 Digital Input Signal Inversions 45 7 3 2 2 Jumper Selections on the OPTA1 Basic Board 46 7 3 3 Control Terminals on OPTA2 and OPTA3 47 7 4 Fiber Cable Connections 49 7 4 1 Connecting the Optic Fiber Cables 51 7 5 Installation of Option Boards 53 7 6 Galvanic Isolation Barriers 53 8 Using the Control Panel 55 8 1 Navigating on the Control Panel 55 8 2 Usi...

Page 5: ...eters to Drive Down From Keypad S6 3 3 71 8 7 5 4 Activating or Deactivating the Automatic Parameter Back up P6 3 4 71 8 7 5 5 Comparing the Parameters 72 8 7 6 Security 73 8 7 6 1 Finding the Security Menu 73 8 7 6 2 Passwords 73 8 7 6 3 Setting a Password 73 8 7 6 4 Entering a Password 74 8 7 6 5 Deactivating the Password Function 74 8 7 6 6 Locking a Parameter 74 8 7 6 7 Start up Wizard P6 5 3 ...

Page 6: ...Using the Expander Board Menu 83 8 8 1 Expander Board Menu 83 8 8 2 Examining the Connected Option Boards 83 8 8 3 Finding the Option Board Parameters 84 8 9 Further Control Panel Functions 84 9 Commissioning 85 9 1 Safety Checks before Starting the Commissioning 85 9 2 Commissioning the Inverter 86 9 3 Measuring the Cable and Motor Insulation 86 9 3 1 Insulation Checks of the Motor Cable 87 9 3 2...

Page 7: ...116 12 4 2 Cable Sizes for 465 800 V DC 380 500 V AC 117 12 4 3 Terminal Sizes for 465 800 V DC 380 500 V AC 118 12 4 4 Fuse Sizes for 640 1100 V DC 525 690 V AC 119 12 4 5 Cable Sizes for 640 1100 V DC 525 690 V AC 120 12 4 6 Terminal Sizes for 640 1100 V DC 525 690 V AC 122 12 5 Tightening Torques of the Terminals 123 12 6 Power Ratings 123 12 6 1 Overload Capability 123 12 6 2 Power Ratings for...

Page 8: ...ith option boards and other optional equipment Supplementary publications and manuals are available from Danfoss NOTE Download the English and French product manuals with applicable safety warning and caution information from https www danfoss com en service and support REMARQUE Vous pouvez télécharger les versions anglaise et française des manuels produit contenant l ensemble des informations de ...

Page 9: ...rtner 1 5 Start up Quick Guide Context Do at minimum these procedures during the installation and commissioning If there are problems speak to the local distributor VACON Ltd is not responsible for the use of the inverters against the instructions Introduction Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 9 Danfoss A S 2019 11 ...

Page 10: ...ol panel and the application Accept the selections with the Enter button If the start up wizard is not active obey the instructions a and b A Select the language of the control panel from the Menu M6 page 6 1 For instructions see 8 7 3 Changing the Language B Select the application from the Menu M6 page 6 2 For instructions see 8 7 4 Changing the Application 8 All parameters have factory default v...

Page 11: ...ANGER SHOCK HAZARD FROM DC LINK OR EXTERNAL SOURCE The terminal connections and the components of the drive can be live 5 minutes after the inverter is disconnected from the DC supply and the motor has stopped Also the load side of the inverter can generate voltage A contact with this voltage can lead to death or serious injury Before doing electrical work on the inverter Disconnect the inverter f...

Page 12: ...sult in death or serious injury Ensure the correct grounding of the equipment by a certified electrical installer WARNING SHOCK HAZARD FROM PE CONDUCTOR The drive can cause a DC current in the PE conductor Failure to use a residual current operated protective RCD device Type B or a residual current operated monitoring RCM device can lead to the RCD not providing the intended protection and therefo...

Page 13: ...SD Static voltage can damage the components Remember to use ESD protection always when working with electronic components of the AC drive Do not touch the components on the circuit boards without proper ESD protection NOTICE DAMAGE TO THE AC DRIVE FROM MOVEMENT Movement after installation can damage the drive Do not move the AC drive during operation Use a fixed installation to prevent damage to t...

Page 14: ...cause there are high capacitive currents in the AC drive it is possible that the fault current protective switches do not operate correctly NOTICE VOLTAGE WITHSTAND TESTS Doing voltage withstand tests can damage the drive Do not do voltage withstand tests on the AC drive The manufacturer has already done the tests Safety Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909...

Page 15: ...The microprocessor controls the motor based on the information it receives through measurements parameter settings control I O and control panel The motor and application control block controls the motor control ASIC which in turn calculates the IGBT positions Gate drivers amplify these signals for driving the IGBT inverter bridge U V W B B Power Supply Measure ments IGBT bridge Driver Fan Control...

Page 16: ...cation development can be done with VACON Programming tool and standard PLC programming languages defined in the IEC 61131 3 External control PLC can be replaced with VACON NXP control unit in many applications due to extensive I O and fieldbus options and easy programmability Optional I O expander boards that increase the number of inputs and outputs to be used are also available For more informa...

Page 17: ...ins voltage G The protection rating I The order number of the customer B The order number of VACON D The serial number F The nominal output current H The firmware code Illustration 2 Package Label of VACON NX AC Drives Example 3 4 Description of the Type Code The type code of VACON is made of standard codes and optional codes Each part of the type code agrees to the data in the order Example The c...

Page 18: ...ndard IEC EN 61800 3 A1 when used in IT networks C4 0 The brake chopper 1 0 No brake chopper ISF The hardware changes The supply the first letter Xxx I INU no charging circuit 2 AFE module 5 AFE module LCL filter 8 BCU brake chopper unit The mounting the second letter xXx S Standard air cooled drive U Standard air cooled power unit external supply for main fan The boards the third letter xxX F Fib...

Page 19: ... English paper manuals DPAP DLDE With German paper manuals 1 Not used for NX Inverters 3 5 Enclosure Sizes Example The codes for nominal current and nominal mains voltage are part of the type code see 3 4 Description of the Type Code on the package label see 3 3 Package Label Use these values to find out the enclosure size of the AC drive from the table In the example NXI00035 A2H1SSS A1A2C30000 D...

Page 20: ...e size 5 465 800 V DC 380 500 V AC 0168 FI9 0205 0261 0300 0385 FI10 0460 0520 0590 FI12 0650 0730 0820 0920 1030 1150 FI13 1300 1450 1770 FI14 2150 2700 Product Overview Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 20 Danfoss A S 2019 11 ...

Page 21: ...It also requires that the electrical apparatus must have an adequate level of immunity toward other disturbances from the same environment The compliance of VACON NX Inverters with the EMC Directive is verified with Technical Construction Files TCF and checked and approved by SGS FIMKO which is a Notified Body The Technical Construction Files are used to authenticate the conformity of VACON NX Inv...

Page 22: ...drive status indication shows READY C The fault LED blinks when the AC drive is stopped because of dangerous conditions Fault Trip See 8 5 1 Finding the Active Faults Menu E The Stop button The button stops the motor unless the stop is disabled by the parameter R3 4 R3 6 See 8 4 2 Keypad Control Parameters M3 G The enter button Use it to accept a selection reset the fault history push for 2 3 s B ...

Page 23: ...ple M2 Menu 2 Parameters or P2 1 3 Acceleration time M The value line The line shows the numerical and text values of references parameters and so on It also shows the number of submenus that are available in each menu B The motor rotation direction is forward D The drive does not operate F An alarm is given H The I O terminals is the active control mode J The fieldbus is the active control mode L...

Page 24: ...rque V1 6 Motor power V1 7 Motor voltage V1 8 DC link voltage S6 1 Language selection S6 2 Application selection S6 3 Copy parameters S6 4 Compare param S6 5 Security S6 6 Keypad settings S6 7 Hardware settings S6 8 System information S6 9 Power monitor S6 11 Power multi monitor V1 9 Unit temperature V1 10 Motor temp V1 11 Analogue Input 1 V1 12 Analogue Input 2 V1 13 Current input V1 14 DIN1 DIN2...

Page 25: ...ese instructions Procedure 1 If the AC drive must be stored before using it make sure that the ambient conditions agree to the following Storage temperature 40 70 C 40 158 F Relative humidity 0 95 no condensation 2 If the AC drive must be kept in storage for a long time connect the power to the AC drive each year Keep the power on for a minimum of 2 hours 3 If the storage time is more than 12 mont...

Page 26: ...erter 2 To lift the AC drives larger than FR7 FI7 out of the package use a jib crane 3 After lifting the drive check for signs of damage on the drive Receiving the Delivery Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 26 Danfoss A S 2019 11 ...

Page 27: ...tly free space around the AC drive for cooling see 5 2 2 Cooling of FI9 to FI14 Some free space is also necessary for maintenance Make sure that the mounting surface is sufficiently flat 5 1 2 Ambient Temperature and Derating The power rating of the unit is valid for an ambient temperature of 40 ºC 104 F If the device is to be used in higher ambient temperatures its power rating must be subjected ...

Page 28: ...ude check details for different sizes in Technical Data Higher installation locations are possible when obeying the derating guidelines in this chapter For permitted maximum altitudes see 12 7 Technical Data Above 1000 m decrease the limited maximum load current by 1 for each 100 m For information on option boards and I O signals and relay outputs see VACON NX I O Boards User Manual Example For ex...

Page 29: ...s sufficiently free space around the drive Make sure that the temperature of the cooling air does not go above the maximum ambient operating temperature or below the minimum ambient operating temperature of the drive 5 2 2 Cooling of FI9 to FI14 If many AC drives are installed above each other the necessary free space is 2 x B2 see illustration 8 Make also sure that the outlet air from the lower d...

Page 30: ...s around the Inverter in mm in inch Drive type A B 1 C 0168 5 0300 5 0125 6 0208 6 200 7 87 20 0 79 Minimum 300 11 8 0385 5 0520 5 0261 6 0416 6 200 7 87 20 0 79 Minimum 300 11 8 0590 5 1030 5 0460 6 0820 6 200 7 87 20 0 79 Minimum 300 11 8 1150 5 1450 5 0920 6 1180 6 200 7 87 20 0 79 Minimum 300 11 8 Mounting the Unit Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 3...

Page 31: ...ly and efficiently through the cabinet and the drive Make sure that the hot air goes out of the cabinet and does not come back into the cabinet To achieve it The cabinet door must be provided with air gaps for air intake See the minimum sizes of inlet air holes in table 6 and the recommended layout in illustration 8 Air outlet gaps must be on top of the cabinet See the minimum sizes of outlet air ...

Page 32: ... 10 A Cool air going in B Hot air coming out Illustration 9 Cooling Airflow Inside the Cabinet Mounting the Unit Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 32 Danfoss A S 2019 11 ...

Page 33: ...nsions for FI9 12 2 2 Dimensions for FI10 12 2 3 Dimensions for FI12 or 12 2 4 Dimensions for FI13 FI14 2 Make sure that there is sufficiently free space around the AC drive for cooling see 5 2 2 Cooling of FI9 to FI14 and 5 2 3 Ventilation of the Cabinet Some free space is also necessary for maintenance 3 Attach the inverters with the screws and other components in the delivery 4 Check the dimens...

Page 34: ...se a UL approved copper wire with a minimum heat resistance of 60 C or 75 C 140 F or 167 F Use Class 1 wire only The integral solid state short circuit protection does not give a branch circuit protection To get the branch circuit protection obey the National Electric Code and any additional local codes Only fuses give the branch circuit protection For the tightening torques of the terminals see 1...

Page 35: ...onnected to the grounding terminal that is identified with the PE symbol WARNING LEAKAGE CURRENT HAZARD Leakage currents exceed 3 5 mA Failure to ground the drive properly can result in death or serious injury Ensure the correct grounding of the equipment by a certified electrical installer The standard EN 61800 5 1 tells that 1 or more of these conditions for the protective circuit must be true T...

Page 36: ...oltage withstand tests on the AC drive The manufacturer has already done the tests WARNING SHOCK HAZARD FROM PE CONDUCTOR The drive can cause a DC current in the PE conductor Failure to use a residual current operated protective RCD device Type B or a residual current operated monitoring RCM device can lead to the RCD not providing the intended protection and therefore can result in death or serio...

Page 37: ...0 3 12 To obey it the short circuit power SSC must be a minimum of 120 RSCE at the interface point between mains and the public mains Make sure to connect the drive and the motor to mains with a short circuit power SSC that is a minimum of 120 RSCE If necessary contact the mains operator 6 4 Get Access and Locate the Terminals 6 4 1 Get Access and Locate the Terminals for FI9 FI12 Context To open ...

Page 38: ...bh485 10 2 Locate the DC terminals on top of the inverter and the motor terminals below the inverter B B U V W e30bg875 10 Illustration 12 FI9 Electrical Installation Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 38 Danfoss A S 2019 11 ...

Page 39: ...e instructions Procedure 1 To get access to ASIC board remove the cable cover e30bh595 10 2 Locate the DC terminals on top of the inverter and the motor terminals below the inverter U V W B B B B B B e30bg876 10 Electrical Installation Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 39 Danfoss A S 2019 11 ...

Page 40: ...able and Motor Insulation Table 8 Minimum Distances between Cables The distance between ca bles m The length of the shielded ca ble m The distance between ca bles ft The length of the shielded ca ble ft 0 3 50 1 0 164 0 1 0 200 3 3 656 1 6 5 2 Installing the Cables FI9 FI14 Context To install the cables follow these instructions For information on how to comply with the UL regulations in cable ins...

Page 41: ...he shield of motor cables to make a 360 connection with the grounding clamp for cable shield 1 2 e30bh483 10 1 Cable clamp 2 EMC grounding clamp 3 If the cables between the control unit and the ASIC board are not connected connect each cable to its respective connector See 7 4 Fiber Cable Connections 4 Attach the cable cover Use tightening torque 1 8 Nm Electrical Installation Operating Guide VACO...

Page 42: ... The standard connections of the control unit and the descriptions of signals are shown in 7 3 2 Control Terminals on OPTA1 For instructions on how to install the control unit that is not attached to the power unit see VACON NXP IP00 Drives Installation Manual 7 2 Control Voltage 24 V EXT 24 V It is possible to use the drive with an external power source with these properties 24 V DC 10 minimum 10...

Page 43: ...ted from the chassis ground protective earth In the installation consider the potential differences between the grounding points We recommend using galvanic isolation in the I O and 24 V circuitry 7 3 Control Unit Cabling 7 3 1 Selection of the Control Cables The control cables must be a minimum of 0 5 mm2 20 AWG shielded multicore cables See more on the cable types in table 7 The terminal wires m...

Page 44: ...IN4 DIN6 Analogue signal output Analogue output common Control voltage output I O ground AO1 Selection V mA with jumper block X1 0 10 V Ri 200 kΩ 10V 10V Joystick ctrl sel with jumper 0 20 mA Ri 250 Ω Differential input if not connected to ground Allows 20 V common mode voltage to GND Selection V mA with jumper block X1 0 10 V Ri 200 kΩ 10V 10V Joystick ctrl sel with jumper 0 20 mA Ri 250 Ω 15 max...

Page 45: ...0 mA C Maximum 250 mA B 24 V out Illustration 17 Maximum Loads on 24 V EXT 24 V Output 7 3 2 1 Digital Input Signal Inversions The active signal level is different when the common inputs CMA and CMB terminals 11 and 17 are connected to 24 V or to ground 0 V The 24 V control voltage and the ground for the digital inputs and the common inputs CMA CMB can be internal or external Control Unit Operatin...

Page 46: ... better agree with local requirements To do it change some positions for the jumpers on the OPTA1 board The positions of the jumpers set the signal type of analog and digital inputs Changing the AI AO signal contents requires also a change in the related board parameter in menu M7 On the A1 basic board there are 4 jumper blocks X1 X2 X3 and X6 Each jumper block contains 8 pins and 2 jumpers See th...

Page 47: ...D AI1 mode Voltage input 0 10V differential AI2 mode Voltage input 0 10V differential A B C D AI1 mode Voltage input 0 10V AI2 mode Voltage input 10 10V A B C D Jumper block X3 CMA and CMB grounding CMB connected to GND CMA connected to GND CMB isolated from GND CMA isolated from GND CMB and CMA internally connected together isolated from GND Illustration 20 Jumper Selections for OPTA1 7 3 3 Contr...

Page 48: ...C 8 A 250 VAC 8 A 125 VDC 0 4 A Minimum switching load 5 V 10 mA Switching capacity 24 VDC 8 A 250 VAC 8 A 125 VDC 0 4 A Minimum switching load 5 V 10 mA 21 OPTA3 22 23 25 26 28 RO1 1 RO1 2 RO1 3 RO2 1 RO2 2 TI1 29 TI1 Relay output 1 Relay output 2 Thermistor input Parameter reference on control panel and NCDrive Illustration 21 Control Terminal Signals on Relay Boards OPTA2 and OPTA3 e30bg019 10 ...

Page 49: ...side of the power unit 1 Each fiber optic cable has a number 1 8 and 11 18 1 7 for FI9 FI10 and FI13 marked on the cable shield at both cable ends The list of the optic signals can be found in the following figures and table 2 1 e30bh486 10 7 6 5 4 3 2 1 7 6 5 4 3 2 1 1 Power unit ASIC board 2 Optical fiber board on control unit Illustration 24 Connections between the Optical Fiber Board and ASIC ...

Page 50: ...ion ASIC board of Power unit 1 Power unit 2 FI12 and FI14 1 Gate control enable 2 Phase U control 3 Phase V control 4 Phase W control 5 ADC synchronization 6 VaconBus data from control board to ASIC 7 VaconBus data from ASIC to control board Feedback board FI12 and FI14 T Trip signal Power unit 1 Power unit 2 U Feedback phase U Power unit 1 only V Feedback phase V Power unit 1 only W Feedback phas...

Page 51: ...ASIC board remove the cable cover in front of the power unit See 6 4 1 Get Access and Locate the Terminals for FI9 FI12 2 Connect the supply cable to the X10 connector on the ASIC board and to the X2 connector on the rear side of the control unit For FI12 and FI14 connect only power unit 1 Power unit 2 is connected to Asic load resistor Terminals X2 and X3 can be in use simultaneously However if t...

Page 52: ...er module ASIC board 3 Optical fiber board 2 Minimum bending radius 50 mm Illustration 26 Fiber Optic Cabling for FI9 FI10 and FI13 Control Unit Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 52 Danfoss A S 2019 11 ...

Page 53: ...option boards see the option board manual or VACON NX I O Boards User Manual 7 6 Galvanic Isolation Barriers The control connections are isolated from mains The GND terminals are permanently connected to I O ground See illustration 28 The digital inputs on the I O board are galvanically isolated from the I O ground The relay outputs are also double isolated from each other at 300 VAC EN 50178 Cont...

Page 54: ...al input group A Digital input group B Analogue output Digital output 24V AI2 AI2 AO2 DO1 AO1 DIN3 CMA DIN1 DIN6 CMB DIN4 RO1 2 RO1 3 RI1 1 RO2 2 RO2 3 TI1 TI1 RO2 1 Illustration 28 Galvanic Isolation Barriers Control Unit Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 54 Danfoss A S 2019 11 ...

Page 55: ...o shows the name of the group or item in the current location READY RUN Keypad A B C e30bf980 10 Monitor V1 V1 A The location on the menu C The number of items that are available or the item value B The description name of the page Illustration 29 Navigation Items on the Control Panel 8 2 Using the Monitoring Menu M1 Context Follow these instructions to monitor the actual values of the parameters ...

Page 56: ...ypad V1 V14 2 To go to the Monitoring menu from the main menu push the Menu button Right 3 To scroll through the menu push the Browser buttons Up and Down 8 2 1 Monitored Values The monitored values have the indication V The values update each 0 3 s Using the Control Panel Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 56 Danfoss A S 2019 11 ...

Page 57: ... temperature See VACON All in One Application Manual V1 11 Analog input 1 V mA 13 AI1 1 V1 12 Analog input 2 V mA 14 AI2 1 V1 13 DIN 1 2 3 15 Shows the status of the digital inputs 1 3 V1 14 DIN 4 5 6 16 Shows the status of the digital inputs 4 6 V1 15 DO1 RO1 RO2 17 Shows the status of the digital and relay outputs 1 3 V1 16 Analog Iout mA 26 AO1 V1 17 Multimonitoring items Shows 3 monitored valu...

Page 58: ... Browser buttons Up and Down to find the parameter P to edit To move directly from the last parameter of a parameter group to the first parameter of that group push the Browser button Up READY Keypad e30bg026 10 Min Frequency 13 95 Hz 8 3 2 Selecting Values Context Use these instructions to edit the text values on the control panel The basic application package All in One includes 7 applications w...

Page 59: ...the Browser buttons Up and Down 4 To accept the change push the enter button or ignore the change with menu button Left If the enter button is pushed the value stops to blink and the new value shows in the value field READY Keypad e30bg029 10 Min Frequency 14 45 Hz 5 For locking the parameter values use the Parameter Lock function in menu M6 see 8 7 6 6 Locking a Parameter 8 3 3 Editing the Values...

Page 60: ...on To ignore the change push Menu button Left many times until the view goes back to the parameter list If the enter button is pushed the value stops to blink and the new value shows in the value field READY Keypad e30bg029 10 Min Frequency 14 45 Hz 5 For locking the parameter values use the Parameter Lock function in menu M6 see 8 7 6 6 Locking a Parameter 8 4 Using the Keypad Control Menu 8 4 1 ...

Page 61: ...25 The control mode 1 I 0 terminal 2 Keypad control panel 3 Fieldbus R3 2 Keypad reference P2 1 1 P2 1 2 Hz 0 00 123 0 Forward 1 Reverse P3 3 Direction on keypad 0 1 0 P3 4 Stop button 0 1 1 114 0 Limited function of Stop button 1 Stop button always enabled 8 4 3 Changing the Control Mode Context 3 control modes are available to control the AC drive For each control place a different symbol shows ...

Page 62: ...nd Down 2 To go to the edit mode push the Menu button Right 3 Select the direction with Menu buttons Up and Down The rotation direction changes on the control panel 4 To make the motor to agree with the set rotation direction select the keypad as the control mode see 8 4 3 Changing the Control Mode 8 4 5 Disabling the Stop Motor Function Context As a default the motor stops when the Stop button is...

Page 63: ...nel Context These are special functions only available in menu M3 Use these instructions to copy the frequency reference set from I O or fieldbus to control panel Prerequisites Make sure to be in menu M3 and that the control mode is other than keypad Procedure 1 Keep the enter button pushed down for 3 s In other menu than M3 when the keypad is not the active control mode and the start button is pu...

Page 64: ... Data Record Context This menu shows some important data that was valid at the time of the fault This helps to find the cause of the fault Procedure 1 Find the fault in Active faults menu or Fault history menu 2 Push the Menu button Right 3 Scroll the data T 1 T 16 with the Browser buttons 8 5 3 Fault Time Data Record The fault time data record shows some important data that was valid at the time ...

Page 65: ... 15 Module T 16 Submodule 1 Tells if the drive was at zero speed 0 01 Hz when the fault showed 8 6 Using the Fault History Menu M5 8 6 1 Fault History Menu M5 There is a maximum number of 30 faults in the Fault history The information on each fault shows in the Fault time data record see 8 5 3 Fault Time Data Record The value line of the main page H1 H shows the number of faults in the fault histo...

Page 66: ...ive These are for example application selection parameter sets and information about the hardware and software The number of submenus and subpages shows as the symbol S or P on the value line Procedure 1 To find the System menu scroll down in the main menu until the location indication M6 shows on the first line of the display 2 To go to the System menu from the main menu push the Menu button Righ...

Page 67: ...ory defaults S6 3 2 Load up to keypad All parameters S6 3 3 Load down from keypad All parameters All but motor parameters Application parameters P6 3 4 Parameter back up Yes Yes No S6 4 Compare parameters S6 4 1 Set1 Not used S6 4 2 Set 2 Not used S6 4 3 Factory settings S6 4 4 Keypad set S6 5 Security S6 5 1 Password Not used 0 Not used P6 5 2 Parameter lock Change Ena bled Change Enabled Change ...

Page 68: ...owledg timeout 200 5000 ms 200 P6 7 4 HMI number of retries 1 10 5 P6 7 5 Sine filter Connected Not connected Connected S6 8 System information S6 8 1 Total counters C6 8 1 1 MWh counter kWh C6 8 1 2 Power On day counter C6 8 1 3 Power On hours counter hh mm ss S6 8 2 Trip counters T6 8 2 1 MWh counter kWh T6 8 2 2 Clear MWh trip counter T6 8 2 3 Operating days trip counter T6 8 2 4 Operating hour...

Page 69: ...kages Procedure 1 In the System menu M6 find the Language selection page S6 1 with the Browser buttons 2 To go to the edit mode push the Menu button Right The name of the language starts to blink 3 To select the language for the control panel texts use the Menu buttons Up and Down 4 To accept the selection push the enter button The name of the languages stops to blink and all text information on t...

Page 70: ...nal memory of the AC drive Stop the AC drive before copying or downloading parameters 8 7 5 1 Saving Parameter Sets Parameter Sets S6 3 1 Context Use this function to get the factory default values back or save 1 2 customized parameter sets A parameter set includes all parameters of the application Procedure 1 In the Copy parameters S6 3 subpage find the Parameter sets S6 3 1 with the Browser butt...

Page 71: ... subpage find the Down from keypad page S6 3 3 2 Push the Menu button Right 3 To go to the edit mode push the Menu button Right 4 Use the Browser buttons to select 1 of these 3 options All parameters All param All parameters but the motor nominal value parameters All no motor Application parameters 5 To accept the selection push the enter button 6 Wait until OK shows on the display 8 7 5 4 Activat...

Page 72: ...opy parameters S6 3 subpage find the Comparing parameters submenu with the Browser buttons 2 Push the Menu button Right The actual parameter values are first compared to those of the customized parameter Set 1 If no differences are found 0 shows on the bottom line If there are differences the display shows the number of the differences for example P1 P5 5 different values 3 To compare the values t...

Page 73: ...from the System menu push the Menu button Right 8 7 6 2 Passwords To prevent unauthorized changes in the application selection use the Password function S6 5 1 By default the password is not active NOTICE Keep the password in a safe location 8 7 6 3 Setting a Password Context Set a password to protect the application selection menu NOTICE Keep the password in a safe location The password cannot be...

Page 74: ... 8 7 7 4 Setting the Timeout Time 8 7 6 4 Entering a Password Context In a password protected submenu the display shows Password Use these instructions to enter the password Procedure 1 When the display shows Password give the password with the Browser buttons 8 7 6 5 Deactivating the Password Function Context Use these instructions to deactivate the password protection for application selection m...

Page 75: ... for options Browser buttons Up and Down Changing a value Browser buttons Up and Down 8 7 6 8 Activating Deactivating the Start up Wizard Context Use these instructions to activate or deactivate the Start up Wizard function Procedure 1 In the System menu M6 find the page P6 5 3 2 To go to the edit mode push the Menu button Right 3 Select the action To activate the start up wizard select Yes with t...

Page 76: ...2 Changing the Default Page Context Use the Default page to set the location page to which the display automatically moves after the Timeout time or after the panel is set on For more information on the timeout time see 8 7 7 4 Setting the Timeout Time If the Default Page value is 0 the function is not activated When the Default page is not used the control panel shows the page that was last showe...

Page 77: ...ttons 4 To accept the change push the enter button 8 7 7 5 Contrast Adjustment P6 6 4 If the display is not clear adjust its contrast with the same procedure as the one for the timeout time setting see 8 7 7 4 Setting the Timeout Time 8 7 7 6 Backlight Time P6 6 5 It is possible to set the time that the backlight stays on until it goes off Select a value between 1 and 65535 minutes or Forever For ...

Page 78: ...tton Right 3 To change the internal brake resistor status use the Browser buttons 4 To accept the change push the enter button 8 7 8 3 Fan Control Use this function to control the cooling fan of the AC drive There are 4 options to select from Continuous default setting The fan is always on when the power is on Temperature The fan starts automatically when the heat sink temperature goes to 60 C 140...

Page 79: ... the messages are transferred with a delay set the values for parameter 6 7 3 to agree these delays For instructions see 8 7 8 6 Changing the HMI Acknowledge Timeout Example For example if the transfer delay between the AC drive and the PC is 600 ms make these settings Set the value of parameter 6 7 3 to 1200 ms 2 x 600 sending delay receiving delay Set the Misc part of the file NCDrive ini to agr...

Page 80: ... to put it into operation 8 7 8 9 Pre charge Mode P6 7 6 For an FI9 or a larger inverter unit select Ext ChSwitch to control an external charge switch 8 7 9 System Info 8 7 9 1 Finding the System Info Menu Context The System info submenu S6 8 contains information on the hardware software and operation of the AC drive Procedure 1 To find the System info submenu scroll down in the System menu until ...

Page 81: ...for 7 hours 5 minutes and 16 s 8 7 9 4 Resetting the Trip Counters Context Use these instructions to reset the trip counters Procedure 1 In the System info submenu find the Trip counters page 6 8 2 with the Browser buttons 2 To go to the Clear MWh counter page 6 8 2 2 Clr MWh cntr or to the Clear Operation time counter page 6 8 2 5 Clr Optime cntr use the Menu button Right 3 To go to the edit mode...

Page 82: ...To go to the Information pages use the Menu button Right 5 To see the different pages use the Browser buttons 8 7 9 8 Hardware S6 8 5 The Hardware information page includes information on the AC drive hardware Page Content 6 8 5 1 Power unit type code 6 8 5 2 Nominal voltage of the unit 6 8 5 3 Brake chopper 6 8 5 4 Brake resistor 6 8 5 5 Serial number 8 7 9 9 Checking the Status of an Option Boar...

Page 83: ...o the factory to get instructions if it is necessary 8 8 Using the Expander Board Menu 8 8 1 Expander Board Menu The Expander board menu that is the menu for option board information allows to see which option boards are connected to the control board find and edit the option board parameters Table 15 Option Board Parameters Board OPTA1 Page Parameter Min Max Default Cust Selections P7 1 1 1 AI1 m...

Page 84: ...ormation on the option board push the Menu button Right For instructions on how to examine the connected option boards see 8 8 2 Examining the Connected Option Boards 3 To scroll to the Parameters use the Browser buttons Up and Down 4 To examine the parameter list push the Menu button Right 5 To scroll through the parameters use the Browser buttons Up and Down 6 To go to the edit mode push the Men...

Page 85: ...t the covers of the inverter are closed DANGER SHOCK HAZARD FROM DC LINK OR EXTERNAL SOURCE The terminal connections and the components of the drive can be live 5 minutes after the inverter is disconnected from the DC supply and the motor has stopped Also the load side of the inverter can generate voltage A contact with this voltage can lead to death or serious injury Before doing electrical work ...

Page 86: ...ed to the motor cable 9 Make sure that the cables do not touch the electrical components of the inverter 10 Make sure that the common input 24 V is connected to an external power source and the ground of the digital input is connected to ground of the control terminal 11 Do a check of the quality and quantity of the cooling air For further information on cooling requirements see 5 2 1 General Cool...

Page 87: ...asure the insulation resistance between each phase conductor and the grounding conductor 3 The insulation resistance must be 1 MΩ at the ambient temperature of 20 C 68 F 9 3 3 Insulation Checks of the Motor Context Use these instructions to check the insulation of the motor NOTICE Obey the instructions of the motor manufacturer Procedure 1 Disconnect the motor cable from the motor 2 Open the bridg...

Page 88: ...m Motor nominal voltage Motor nominal frequency Motor nominal speed Motor nominal current 4 Set the maximum frequency reference that is the maximum speed of the motor to agree with the motor and the device that is connected to the motor 5 Do the following tests in this order A RUN test without the load see 9 5 RUN Test without Load B Start up test see 9 6 Start up Test 9 5 RUN Test without Load Do...

Page 89: ...see 9 5 RUN Test without Load 9 7 Motor Run Checklist Context Do these checks before starting the motor Procedure 1 Check that the motor is mounted properly and ensure that the machine connected to the motor allows the motor to be started 2 Set the maximum frequency reference that is the maximum speed of the motor according to the motor and the device that is connected to the motor 3 Before revers...

Page 90: ...s of the terminals Clean the heat sink Clean the cooling channel Make sure that the cooling fan operates correctly Make sure that there is no corrosion on the terminals the busbars or other surfaces If there is cabinet installation do a check of the door filters 5 7 years Replace the cooling fans the main fan the fan of the LCL filter the internal IP54 UL Type 12 fan the cabinet cooling fan filter...

Page 91: ...as been non operational or stocked for over 2 years 1 Connect the DC supply to LI1 and L2 or the B B terminals DC to B DC to B of the DC link or directly to the capacitor terminals In the NX AC drives with no B B terminals FR8 FR9 FI8 FI9 connect the DC supply between 2 input phases L1 and L2 2 Set the current limit maximum to 800 mA 3 Slowly increase the DC voltage to the nominal DC voltage level...

Page 92: ...e to the capacitor nominal voltage level See information from component or service documentation 4 Start to reform the capacitors The time of reforming depends on the time of storage See illustration 32 5 After the reforming operation is done discharge the capacitors Maintenance Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 92 Danfoss A S 2019 11 ...

Page 93: ...s the drive To start the drive again find a solution to the problem AR Fault Autore set The type AR fault stops the drive The fault is reset automatically and the drive tries to start the motor again If it cannot the start the motor again a fault trip see FT Fault Trip shows FT Fault Trip If the drive cannot start the motor after an AR fault an FT fault shows The type FT fault stops the AC drive T...

Page 94: ...nfo File Context Use these instructions to create a service info file in VACON NCDrive PC tool to help to troubleshoot in a fault situation Prerequisites Make sure the VACON NCDrive PC tool is installed on the computer To install it go to our website http drives danfoss com downloads portal Procedure 1 Open the VACON NCDrive 2 Go to File and select Service Info The service information file opens 3...

Page 95: ...FI14 604 1330 12 2 Dimensions For dimension information see the following topics 12 2 1 Dimensions for FI9 12 2 2 Dimensions for FI10 12 2 3 Dimensions for FI12 12 2 4 Dimensions for FI13 FI14 12 2 5 Dimensions for Control Unit Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 95 Danfoss A S 2019 11 ...

Page 96: ...0 26 5 18 26 5 17 5 140 153 1 153 1 12 6 116 371 239 100 100 123 85 13 40 162 65 65 123 372 14 952 Ø9 5 Ø4 6 Ø13 e30bh451 10 Illustration 33 The Dimensions for VACON NX Inverter FI9 Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 96 Danfoss A S 2019 11 ...

Page 97: ... 13 85 16 A 17 5 18 8 430 1032 230 230 110 5 211 25 6 41 14 100 100 242 552 71 75 9 12 659 Ø9 5 Ø13 e30bh452 10 Illustration 34 The Dimensions for VACON NX Inverter FI10 Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 97 Danfoss A S 2019 11 ...

Page 98: ...154 85 16 40 13 85 100 5 123 116 123 14 9 12 952 659 60 5 M8x25 e30bh453 10 Illustration 35 The Dimensions for VACON NX Inverter FI12 Back View Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 98 Danfoss A S 2019 11 ...

Page 99: ...7 5 40 65 65 316 18 239 100 100 100 100 1032 Ø9 5 Ø13 e30bh463 10 Illustration 36 The Dimensions for VACON NX Inverter FI12 Front View Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 99 Danfoss A S 2019 11 ...

Page 100: ...25 116 9 116 116 15 A 430 17 103 123 109 123 109 123 16 13 85 40 1012 5 1049 116 553 e30bh454 10 Illustration 37 The Dimensions for VACON NX Inverter FI13 Back View Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 100 Danfoss A S 2019 11 ...

Page 101: ...0 150 150 8 232 254 150 50 50 232 40 244 8 150 40 27 Ø4 6 Ø9 5 Ø13 20 e30bh464 10 Illustration 38 The Dimensions for VACON NX Inverter FI13 Front View Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 101 Danfoss A S 2019 11 ...

Page 102: ...the following topics for principal connection diagrams of different enclosure sizes 12 3 1 Principal Connection Diagram for FI9 FI10 12 3 2 Principal Connection Diagram for FI12 12 3 3 Principal Connection Diagram for FI13 12 3 4 Principal Connection Diagram for FI14 Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 102 Danfoss A S 2019 11 ...

Page 103: ...0 DC DC 21 22 23 X15 25 26 X9 24 V DC B B U V W FI 9 10 X10 H1 H7 PE X9 X15 B E F C A D e30bh456 10 A Cooling fan B Charging switch Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 103 Danfoss A S 2019 11 ...

Page 104: ...e as option D Charging feedback F NXP control unit Illustration 40 Principal Connection Diagram for FI9 FI10 without Charging Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 104 Danfoss A S 2019 11 ...

Page 105: ...PE 21 22 23 X15 25 26 X9 24VDC B E F C D G e30bh455 10 A External supply C Charging relay B Charging switch D Charging feedback Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 105 Danfoss A S 2019 11 ...

Page 106: ...unit F Output filter available as option Illustration 41 Principal Connection Diagram for FI9 FI10 with Charging Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 106 Danfoss A S 2019 11 ...

Page 107: ...03 H900 FI10 1 FI10 2 X10 H1 7 H903 H900 U V W PE X9 X15 21 22 23 X15 25 26 X9 24VDC F D E B A C e30bh458 10 A Charging switch C Charging feedback B Charging relay D Cooling fan Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 107 Danfoss A S 2019 11 ...

Page 108: ...cable length without output filters is 40 m F NXP control unit Illustration 42 Principal Connection Diagram for FI12 without Charging Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 108 Danfoss A S 2019 11 ...

Page 109: ...03 H900 FI10 1 FI10 2 X10 X9 X15 H1 7 H903 H900 U V W PE U V W PE DC DC DC DC A B C D E G F e30bh457 10 A External supply B Charging switch Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 109 Danfoss A S 2019 11 ...

Page 110: ... unit D Charging feedback F Output filter available as option Illustration 43 Principal Connection Diagram for FI12 with Charging Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 110 Danfoss A S 2019 11 ...

Page 111: ...B B FI10 U W U V X10 H1 7 DC DC X9 X15 PE 21 22 23 X15 25 26 X9 24 V DC B E D C F A e30bh460 10 A Cooling fan C Charging relay B Charging switch D Charging feedback Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 111 Danfoss A S 2019 11 ...

Page 112: ...r FI13 without Charging DC DC DC DC DC DC A B B B B FI10 V FI10 W W U V X10 H1 7 B B FI10 U X9 X15 PE 21 22 23 X15 25 26 X9 24 V DC C B E F D G e30bh459 10 A External supply B Cooling fan Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 112 Danfoss A S 2019 11 ...

Page 113: ...ntrol unit D Charging relay F Output filter available as option Illustration 45 Principal Connection Diagram for FI13 with Charging Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 113 Danfoss A S 2019 11 ...

Page 114: ...7 H903 H900 H903 H900 DC DC X9 X15 PE A e30bh461 10 A Cooling fan C Charging relay E Output filters available as option Note Minimum cable length without output filters is 40 m B Charging switch D Charging feedback F NXP control unit Illustration 46 Principal Connection Diagram for FI14 without Charging Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 11...

Page 115: ...ging switch E Charging feedback G NXP control unit B Cooling fan D Charging relay F Output filters available as option Note Minimum cable length without output filters is 40 m Illustration 47 Principal Connection Diagram for FI14 with Charging 12 4 Cable and Fuse Sizes For cable terminal and fuse size information see the following topics Specifications Operating Guide VACON NXI Inverters FI9 FI14 ...

Page 116: ...70M6812 DIN3 690 800 2 NXI_0300 5 300 170M6812 DIN3 690 800 2 FI10 NXI_0385 5 385 170M8547 3SHT 690 1250 2 NXI_0460 5 460 170M8547 3SHT 690 1250 2 NXI_0520 5 520 170M8547 3SHT 690 1250 2 FI12 NXI_0590 5 590 170M8547 3SHT 690 1250 2 2 NXI_0650 5 650 170M8547 3SHT 690 1250 2 2 NXI_0730 5 730 170M8547 3SHT 690 1250 2 2 NXI_0820 5 820 170M8547 3SHT 690 1250 2 2 NXI_0920 5 920 170M8547 3SHT 690 1250 2 ...

Page 117: ...85 5 40 4 Cu 2 3 120 70 Al 2 3 185Al 57Cu NXI_0460 5 460 5 40 4 Cu 2 3 150 70 Al 2 3 240Al 72Cu NXI_0520 5 520 6 40 4 Cu 2 3 185 95 Al 2 3 300Al 88Cu FI12 5 NXI_0590 5 590 5 40 4 Cu 2 3 240 120 Al 4 3 120Al 41Cu NXI_0650 5 650 5 40 4 Cu 4 3 95 50 Al 4 3 150Al 41Cu NXI_0730 5 730 5 40 4 Cu 4 3 120 70 Al 4 3 185Al 57Cu NXI_0820 5 820 5 40 4 Cu 4 3 150 70 Al 4 3 185Al 57Cu NXI_0920 5 920 5 40 4 Cu 4 ...

Page 118: ... EN 60204 1 IEC 60364 5 2 2001 PVC insulation 40 C ambient temperature 70 C surface temperature 3 Flexible conductor Min temperature endurance for isolation 70 C 4 Copper Busbar 5 The modules require symmetrical parallel cable with min length 40 m or dU dt or sine filter 12 4 3 Terminal Sizes for 465 800 V DC 380 500 V AC Table 20 Terminal Sizes for 465 800 V DC 380 500 V AC Enclosure size Drive t...

Page 119: ...4 Fuse Sizes for 640 1100 V DC 525 690 V AC Table 21 Fuse Sizes for 640 1100 V DC 525 690 V AC Enclosure size Type IL A Bussman aR fuse type Fuse size Fuse Un V Fuse In A Number of fuses FI9 NXI_0125 6 125 170M4199 1SHT 1250 400 2 NXI_0144 6 144 170M4199 1SHT 1250 400 2 NXI_0170 6 170 170M4199 1SHT 1250 400 2 NXI_0208 6 208 170M4199 1SHT 1250 400 2 FI10 NXI_0261 6 261 170M6305 3SHT 1250 700 2 NXI_...

Page 120: ...00 2 6 NXI_2250 6 2250 170M6277 3SHT 1100 1000 2 6 12 4 5 Cable Sizes for 640 1100 V DC 525 690 V AC Table 22 Cable Sizes for 640 1100 V DC 525 690 V AC Enclosure size 1 Drive type IL A Supply cable Cu mm2 Motor cable mm2 2 FI9 NXI_0125 6 125 2 1 24 3 Cu 3 95 50 Al 3 120 70 NXI_0144 6 144 2 1 24 3 Cu 3 95 50 Al 3 120 70 NXI_0170 6 170 2 1 24 3 Cu 3 95 50 Al 3 120 70 NXI_0208 6 208 2 1 24 3 Cu 3 15...

Page 121: ...95 Al 5x 3x185 57Cu NXI_1180 6 1180 5 40 4 Cu 5x 3x185 95 Al 6x 3x185 72Cu FI14 5 NXI_1500 6 1500 5 40 4 Cu 2 4 3 120 70 Al 2 4 3 150Al 41Cu NXI_1900 6 1900 5 40 4 Cu 2 4x 3x185 95 Al 2 5x 3x185 57Cu NXI_2250 6 2250 5 40 4 Cu 2 5x 3x185 95 Al 2 6x 3x185 72Cu 1 Table valid for protection rating IP20 cabinets 2 EN 60204 1 IEC 60364 5 2 2001 PVC insulation 40 C ambient temperature 70 C surface temper...

Page 122: ... 208 FI10 NXI_0261 6 261 40 13 50 16 e30bh450 10 PE M8 25 13 6x40 17 38 e30bh448 10 NXI_0325 6 325 NXI_0385 6 385 NXI_0416 6 416 FI12 NXI_0460 6 460 NXI_0502 6 502 NXI_0590 6 590 NXI_0650 6 650 NXI_0750 6 750 NXI_0820 6 820 FI13 NXI_0920 6 920 NXI_1030 6 1030 NXI_1180 6 1180 FI14 NXI_1500 1500 40 13 50 16 e30bh450 10 50 50 150 20 Ø13 e30bh596 10 NXI_1900 1900 NXI_2250 2250 Specifications Operating...

Page 123: ...NXI_0168 0300 5 NXI_0125 0208 6 FI9 M10 35 40 45 NXI_0385 0520 5 NXI_0261 0416 6 FI10 M12 35 40 45 NXI_0590 1030 5 NXI_0460 0820 6 FI12 2 x M10 35 40 45 NXI_1150 1450 5 NXI_0920 1180 6 FI13 3 x M12 65 70 75 NXI_1770 2700 5 NXI_1500 2250 6 FI14 6 x M12 65 70 75 12 6 Power Ratings 12 6 1 Overload Capability The low overload means that if 110 of the continuous current IL is required for 1 minute ever...

Page 124: ...ining 9 minutes must be approximately 92 of IH or less This is to make sure that the output current is not more than IH during the duty cycle e30bg039 10 I H I H 150 1 min 9 min I H 150 I t Illustration 49 High Overload For more information refer to the standard IEC61800 2 Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 124 Danfoss A S 2019 11 ...

Page 125: ...690 828 250 250 355 315 NXI_0590 5 FI12 590 649 520 780 936 315 250 400 355 NXI_0650 5 FI12 650 715 590 885 1062 355 315 450 400 NXI_0730 5 FI12 730 803 650 975 1170 400 355 500 450 NXI_0820 5 FI12 820 902 730 1095 1314 450 400 560 500 NXI_0920 5 FI12 920 1012 820 1230 1476 500 450 630 560 NXI_1030 5 FI12 1030 1133 920 1380 1656 560 500 710 630 NXI_1150 5 FI13 1150 1265 1030 1545 1854 630 560 800 ...

Page 126: ...325 358 261 392 470 315 250 NXI_0385 6 FI10 385 424 325 488 585 355 315 NXI_0416 6 FI10 416 458 325 488 585 400 355 NXI_0460 6 FI12 460 506 385 578 693 450 400 NXI_0502 6 FI12 502 552 460 690 828 500 450 NXI_0590 6 FI12 590 649 502 753 904 560 500 NXI_0650 6 FI12 650 715 590 885 1062 630 560 NXI_0750 6 FI12 750 825 650 975 1170 710 630 NXI_0820 6 FI12 820 902 650 975 1170 800 710 NXI_0920 6 FI13 9...

Page 127: ...s FI9 and greater Motor connection Output voltage 3 0 Uin 1 4 Constant output current IH Ambient temperature 40 C 104 F overloadability 1 5 x IH 1 min 10 min IL Ambient temperature 40 C 104 F overloadability 1 1 x IL 1 min 10 min For 40 50 C 104 122 F the ambient temperatures use derat ing factor 1 5 1 C F For 50 55 C 122 131 F the ambient temperatures use derat ing factor 2 5 1 C F Starting torqu...

Page 128: ...er 2 6 9 NXI_5 1 10 kHz Factory default 3 6 kHz NXI_6 1 6 kHz Factory default 1 5 kHz Frequency reference Analog input Panel reference Resolution 0 1 12 bit accuracy 1 Resolution 0 01 Hz Field weakening point 30 320 Hz Acceleration time 0 3000 s Deceleration time 0 3000 s Brake power DC brake 30 TN without brake Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DP...

Page 129: ... 4 Vibration Displacement amplitude 0 25 mm peak at 5 31 Hz EN50178 EN60068 2 6 Max acceleration 1 G at 31 150 Hz Shock UPS Drop Test for applicable UPS weights EN50178 EN60068 2 27 Storage and shipping max 15 G 11 ms in package Heat loss Ploss kW approx Pmot kW 0 02 Cooling air required FI9 750 m3 h FI10 1200 m3 h FI12 2400 m3 h FI13 3600 m3 h FI14 7200 m3 h Unit protection rating IP00 Open type ...

Page 130: ...L3 EN ISO 13849 1 PL e Category 3 EN 62061 SILCL3 IEC 61508 SIL3 The function also corresponds to a controlled stop in accordance with stop category 1 EN60204 1 ATEX thermistor input 94 9 EC CE 0537 Ex 11 2 GD Approvals CE cULus RCM KC EAC UA See the nameplate of the drive for more approvals Marine approvals LR BV DNV GL ABS RMRS CCS KR Control connec tions Analog input voltage 0 10 V Ri 200 kW 10...

Page 131: ...uit protection of 24 V and 10 V reference voltages Yes 1 The voltage ripple of the inverter supply voltage formed in rectification of the electric network s alternating voltage in basic frequency 12 8 DC Currents Supply Voltage 465 800 V DC Table 29 DC Currents of VACON NX Supply Voltage 465 800 V DC Enclosure size IN output Motor cos IDC input FI9 170 0 89 198 205 0 89 239 261 0 89 304 300 0 89 3...

Page 132: ...61 0 9 308 325 0 9 383 385 0 9 454 416 0 9 490 FI12 460 0 91 548 502 0 91 598 590 0 91 703 650 0 91 774 750 0 91 894 820 0 91 977 FI13 920 0 91 1096 1030 0 91 1227 1180 0 92 1421 FI14 1500 0 92 1807 1900 0 93 2313 2250 0 93 2739 12 10 Faults and Alarms 12 10 1 Fault 1 Overcurrent Subcode S1 Hardware trip Cause There is too high a current in the motor cable Its cause can be 1 of the following Speci...

Page 133: ...ting Check the load Check the motor Check the cables and connections Make an identification run 12 10 3 Fault 1 Overcurrent Subcode S4 Software based overcurrent fault Cause There is too high a current in the motor cable Its cause can be 1 of the following a sudden heavy load increase a short circuit in the motor cables the motor is not the correct type Troubleshooting Check the load Check the mot...

Page 134: ...leshooting Set the deceleration time longer Use the brake chopper or the brake resistor They are available as options Activate the overvoltage controller Do a check of the input voltage 12 10 6 Fault 3 Earth fault Cause The measurement of current tells that the sum of the motor phase current is not zero Insulation malfunction in the cables or in the motor It is possible to set different responses ...

Page 135: ...he control panel Switch off the power DO NOT RESTART THE DRIVE or CONNECT THE POWER Ask instructions from the factory If this fault shows at the same time with Fault 1 do a check of the motor cable and the motor 12 10 10 Fault 8 System fault Subcode S1 ASIC phase feedback Cause operation malfunction defective component Troubleshooting Reset the fault and start the drive again If the fault shows ag...

Page 136: ... Reset the fault and start the drive again If the fault shows again ask instructions from the local distributor 12 10 14 Fault 8 System fault Subcode S7 Charging switch Cause operation malfunction defective component Troubleshooting Reset the fault and start the drive again If the fault shows again ask instructions from the local distributor 12 10 15 Fault 8 System fault Subcode S8 No power to dri...

Page 137: ... 18 Fault 8 System fault Subcode S11 Power unit comm Measurement Cause operation malfunction defective component Troubleshooting Reset the fault and start the drive again If the fault shows again ask instructions from the local distributor 12 10 19 Fault 8 System fault Subcode S12 System bus fault slot D or E Cause Error in system bus option board OPTD1 or OPTD2 in slot D or E operation malfunctio...

Page 138: ...ort circuit supervision if the thermistor function is not used and the thermistor input is short circuited 12 10 22 Fault 8 System fault Subcode S32 OPTAF board has been removed Cause OPTAF board has been removed It is not allowed to remove the OPTAF board once the software has recognized it Troubleshooting The system requires a manual acknowledgement using System menu parameter 6 5 5 OPTAF Remove...

Page 139: ... 27 Fault 8 System fault Subcode S37 OPTAF Test pulse is not detected in both STO channels Cause Single hardware problem detected in Safe Disable inputs Troubleshooting Change the OPTAF board Change the control board 12 10 28 Fault 8 System fault Subcode S38 OPTAF Test pulse is not detected in STO channel 1 Cause Single hardware problem detected in Safe Disable inputs Troubleshooting Change the OP...

Page 140: ...8 System fault Subcode S41 OPTAF STO channels are not active when the thermistor trip is active Cause Single hardware problem detected in the thermistor input Troubleshooting Change the OPTAF board 12 10 32 Fault 8 System fault Subcode S42 OPTAF Test pulse low is not detected on thermistor Cause Single hardware problem detected in the thermistor input Troubleshooting Change the OPTAF board 12 10 3...

Page 141: ...ubleshooting Change the OPTAF board Change the control board 12 10 36 Fault 8 System fault Subcode S46 OPTAF Thermistor or analog input is not set even if STO is active Cause Single hardware problem detected in Safe Disable inputs or in the thermistor input Troubleshooting Change the OPTAF board Change the control board 12 10 37 Fault 8 System fault Subcode S47 OPTAF Board mounted in old NXP contr...

Page 142: ...tible with VACON NXP Troubleshooting Remove the OPTAF board 12 10 40 Fault 8 System fault Subcode S50 OPTAF Filter discharge resistor fault Cause Problem with the control board Troubleshooting Ask instructions from the local distributor 12 10 41 Fault 8 System fault Subcode S70 False fault activated Cause Fault in application Troubleshooting Ask instructions from the local distributor 12 10 42 Fau...

Page 143: ...parameter group Protections Troubleshooting If there is a temporary supply voltage break reset the fault and start the drive again Do a check of the supply voltage If the supply voltage is sufficient there is an internal fault Ask instructions from the local distributor 12 10 44 Fault 9 Undervoltage Subcode S3 Undervoltage control supervision Cause The DC link voltage is lower than the limits Too ...

Page 144: ...12 10 47 Fault 11 Output phase supervision Subcode S2 Additional closed loop control output phase fault Cause The measurement of current tells that there is no current in 1 motor phase It is possible to set different responses in the application for this fault See parameter group Protections Troubleshooting Do a check of the motor cable and the motor 12 10 48 Fault 11 Output phase supervision Subc...

Page 145: ...tor or the brake chopper Ask instructions from the local distributor 12 10 51 Fault 13 AC drive undertemperature Cause Too low a temperature in the heat sink of the power unit or in the power board The heat sink temperature is below 10 C 14 F Troubleshooting Add an external heater near the AC drive 12 10 52 Fault 14 AC drive overtemperature Subcode S1 Overtemperature warning in unit board or phase...

Page 146: ...uency is not too high in relation to the ambient temperature and the motor load 12 10 54 Fault 14 AC drive overtemperature Subcode S4 Overtemperature on ASIC board or driver boards Cause Overheating detected in AC drive Heat sink temperature is over 90 C 194 F Overtemperature alarm is issued when the heat sink temperature goes over 85 C 185 F In 525 690 V FR6 Heat sink temperature is over 77 ºC 17...

Page 147: ...pped It is possible to set different responses in the application for this fault See parameter group Protections Troubleshooting Check the load Check underload protection parameterization 12 10 58 Fault 18 Unbalance Subcode S1 Current unbalance Cause Unbalance between power modules in paralleled power units This fault is type A fault Alarm Troubleshooting If the fault occurs again ask instructions...

Page 148: ...hooting If the fault occurs again ask instructions from the local distributor 12 10 62 Fault 22 Parameter fault Subcode S2 Firmware interface variable check sum error Cause Parameter save fault Operation malfunction defective component Troubleshooting If the fault occurs again ask instructions from the local distributor 12 10 63 Fault 22 Parameter fault Subcode S3 System power down variable check ...

Page 149: ...cation defined power down variable checksum error Cause Parameter save fault Operation malfunction defective component Troubleshooting If the fault occurs again ask instructions from the local distributor 12 10 66 Fault 22 Parameter fault Subcode S6 Application defined power down variable checksum Cause Parameter save fault Operation malfunction defective component Troubleshooting If the fault occ...

Page 150: ...Recommission the application Check parameters 12 10 69 Fault 24 Counter fault Cause Values that showed on the counters are incorrect Troubleshooting Have a critical attitude towards values shown on counters 12 10 70 Fault 25 Microprocessor watchdog fault Subcode S1 CPU watchdog timer Cause operation malfunction defective component Troubleshooting Reset the fault and start the drive again If the fa...

Page 151: ...afe state Cause Start up of the drive has been prevented START command is ON when returning to READY state after Safe Disable has been active Troubleshooting Cancel prevention of start up if it can be done safely Remove Run request 12 10 74 Fault 26 Start up prevented Subcode S30 RUN request given too quickly Cause Start up of the drive has been prevented START command is ON after system software ...

Page 152: ...oling and loading Do a check of the thermistor connection If thermistor input of the option board is not in use it has to be short circuited 12 10 77 Fault 30 Safe disable Cause The input on OPTAF board has opened STO inputs SD1 and SD2 are activated through the OPTAF option board Troubleshooting Cancel Safe Disable if it can be done safely 12 10 78 Fault 31 IGBT temperature hardware Cause IGBT In...

Page 153: ...s newer version of the control unit Troubleshooting Change the control unit 12 10 83 Fault 37 Device changed same type Subcode S1 Control board Cause A new option board has replaced the old one in the same slot The parameters are available in the drive Troubleshooting Reset the fault The device is ready for use The drive starts to use the old parameter settings 12 10 84 Fault 38 Device added same ...

Page 154: ...tions from the local distributor 12 10 87 Fault 40 Device unknown Subcode S2 StarCoupler power sub units are not identical Cause An unknown or mismatching device was connected the power unit or option board Troubleshooting Ask instructions from the local distributor 12 10 88 Fault 40 Device unknown Subcode S3 StarCoupler is not compatible with the control board Cause An unknown or mismatching devi...

Page 155: ...code S6 Old power unit Asic and new software mismatch Cause An unknown or mismatching device was connected the power unit or option board Troubleshooting Ask instructions from the local distributor 12 10 92 Fault 40 Device unknown Subcode S7 Old ASIC detected Cause An unknown or mismatching device was connected the power unit or option board Troubleshooting Ask instructions from the local distribu...

Page 156: ...cted too high a short term overload current Troubleshooting Check the load Check the motor frame size Make an identification run 12 10 96 Fault 41 IGBT temperature Subcode S5 BCU Filtered current too high for some time Cause IGBT Inverter Bridge overtemperature protection has detected too high a short term overload current Troubleshooting Check the load Check the motor frame size Make an identific...

Page 157: ...e Subcode S2 Brake resistance too high BCU Cause Brake resistor overtemperature protection has detected too heavy braking Troubleshooting Reset unit Set the deceleration time longer Dimensioning of the brake chopper is not correct Use external brake resistor 12 10 100 Fault 42 Brake resistor overtemperature Subcode S3 Brake resistance too low BCU Cause Brake resistor overtemperature protection has...

Page 158: ...eleration time longer Dimensioning of the brake chopper is not correct Use external brake resistor 12 10 103 Fault 43 Encoder fault Subcode S1 Encoder 1 channel A is missing Cause Problem detected in encoder signals Encoder channel A is missing Troubleshooting Do a check of the encoder connections Do a check of the option board Measure the encoder pulses If the pulses are correct the option board ...

Page 159: ...t the encoder cabling is faulty 12 10 106 Fault 43 Encoder fault Subcode S4 Encoder reversed Cause Problem detected in encoder signals The encoder is reversed The output frequency has been set to the positive value but the encoder signal is negative Troubleshooting Change the frequency value polarity so that the encoder signal is positive With some encoders interchanging the encoder channels can b...

Page 160: ...able connections and terminals 12 10 110 Fault 43 Encoder fault Subcode S8 Resolver Motor pole pair mismatch Cause Problem detected in parameterization of option board There is a mismatch of the resolver motor pole pair number Resolver pole pair number if 1 is not matching the motor pole pair number Troubleshooting Check that OPTBC parameter Resolver Poles and possible Gear Ratio parameters in app...

Page 161: ...s not slipping Check the encoder parameters for example encoder ppr 12 10 114 Fault 43 Encoder fault Subcode S12 Dual speed supervision fault Cause Encoder speed supervision The difference between the encoder speed and estimated speed is too large Dual speed supervision Estimated speed and encoder speed difference is too high 0 05 x fn or minimum motor nominal slip frequency See variable Estimated...

Page 162: ...e encoder cable cable shield and grounding of the cable shield Do a check of the mechanical mounting of the encoder Do a check of the encoder parameters 12 10 117 Fault 44 Device changed different type Subcode S1 Control board Cause Option board or power unit changed New device of different type or different power rating Troubleshooting Reset If option board was changed set the option board parame...

Page 163: ...ation for this fault See parameter group Protections Troubleshooting Do a check of the current loop circuitry 12 10 121 Fault 51 External fault Cause Digital input fault Digital input has been programmed as external fault input and this input is active Troubleshooting Check the programming Check the device which the error message indicates Check the cabling for the respective device 12 10 122 Faul...

Page 164: ... distributor 12 10 125 Fault 56 Measured Temperature Cause Shows temperature measurement fault for option board OPTBH or OPTB8 Temperature exceeded set limit Sensor disconnected Short circuit Troubleshooting Find the cause of temperature rise 12 10 126 Fault 57 Identification Cause Identification run has failed This fault is type A fault Alarm Troubleshooting Run command was removed before complet...

Page 165: ... the option board parameters Do a check of the optical fiber cable or CAN cable 12 10 129 Fault 60 Cooling Cause External cooling has failed Normally this fault comes from the heat exchanger unit Troubleshooting Do a check of the reason for the failure on the external system 12 10 130 Fault 61 Speed error Cause Motor speed is unequal to reference Troubleshooting Do a check of the encoder connectio...

Page 166: ...of the drive 12 10 134 Fault 65 Measured Temperature Cause Shows temperature measurement fault for option board OPTBH or OPTB8 Temperature exceeded set limit Sensor disconnected Short circuit Troubleshooting Find the cause of temperature rise or sensor malfunction 12 10 135 Fault 70 Active filter fault Cause Fault triggered by digital input see param P2 2 7 33 It is possible to set different respo...

Page 167: ...When using normal Master Follower function this fault code is given if one or more follower drives trips to fault Troubleshooting Correct the fault cause on follower and reset fault Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 167 Danfoss A S 2019 11 ...

Page 168: ...nts 131 132 Debug menu 83 Default page 76 Derating 27 Digital input signal inversion 45 Dimensions 95 Display indications 23 Display backlight 77 Display contrast 77 Disposal 8 Down from keypad 71 E EMC class 21 EMC compliant installation 36 Enclosure size 19 Environment requirements 27 Expander board menu 83 Expander boards page 82 F Fan control 78 Fault history menu 65 Fault time data record 64 ...

Page 169: ...s 125 126 Pre charge Mode parameter 80 Principal connection diagram 102 Protection rating 21 Q Qualified personnel 8 R Resetting fault history 66 RUN test 88 S Safety 11 12 Security menu 73 Service Info file 94 Sine filter parameter 80 Software information 81 Start up quick guide 9 Start up test 88 Start up wizard 75 Stop motor function 62 Storage 25 System info menu 80 System menu 66 System menu ...

Page 170: ...Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 170 Danfoss A S 2019 11 ...

Page 171: ...Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 171 Danfoss A S 2019 11 ...

Page 172: ...that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the respective companies Danfoss and the Danfoss logotype are trademarks of Danfoss A S All rights reserved Danfoss A S 2019 11 DPD00909E DPD00909E AQ304441431479en 000101 DPD00909 7BDPO UE FNCFS PG UIF Danfoss Group Runsorintie 7 65380 Va...

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