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FRCC.PC.017.A1.02

2

A

PPLICATION

 

GUIDELINES

C

ONTENTS

S

YSTEM

 

DESIGN

 

RECOMMENDATIONS

 ............................................................................................ 16

General ..............................................................................................................................................................................16
Essential piping design considerations .................................................................................................................16
Refrigerant charge limit  ..............................................................................................................................................17
Reversible heat pump systems .................................................................................................................................17
Crankcase heater............................................................................................................................................................19
Minimum sump superheat .........................................................................................................................................19
Loss of charge protection ...........................................................................................................................................19
Oil level checking and top-up ...................................................................................................................................19
High pressure ratio ........................................................................................................................................................19
Preventing liquid fl ood back .....................................................................................................................................19
Testing for excessive liquid fl ood back ..................................................................................................................19
Water utilising systems ................................................................................................................................................19

S

OUND

 

AND

 

VIBRATION

 

MANAGEMENT

 .......................................................................................... 20

Running sound level .....................................................................................................................................................20
Sound generation in a refrigeration system / air conditioning system .....................................................20
Compressor sound radiation .....................................................................................................................................20
Mechanical vibrations ..................................................................................................................................................20
Gas pulsation ...................................................................................................................................................................20

I

NSTALLATION

 ........................................................................................................................ 21

System cleanliness.........................................................................................................................................................21
Compressor handling and storage ..........................................................................................................................21
Compressor mounting .................................................................................................................................................21
Compressor holding charge ......................................................................................................................................21
Tube brazing procedure ..............................................................................................................................................21
Brazing material .............................................................................................................................................................21
Vacuum evacuation and moisture removal .........................................................................................................22
Liquid line fi lter driers ..................................................................................................................................................23
Refrigerant charging .....................................................................................................................................................23
Insulation resistance and dielectric strength ......................................................................................................23
Compressor replacement after motor burn out .................................................................................................23

O

RDERING

 

INFORMATION

 

AND

 

PACKAGING

 ..................................................................................... 24

Packaging .........................................................................................................................................................................24
Packaging details ...........................................................................................................................................................24
Ordering information and packaging ....................................................................................................................24

S

PARE

 

PARTS

 & 

ACCESSORIES

 ..................................................................................................... 25

Run capacitors for PSC wiring ...................................................................................................................................25
Rotolock adaptor set ....................................................................................................................................................25
Rotolock adaptor ...........................................................................................................................................................25
Crankcase heater............................................................................................................................................................25
Discharge temperature protection .........................................................................................................................26
Lubricant ...........................................................................................................................................................................26
Mounting hardware ......................................................................................................................................................26

Summary of Contents for Performer HHP015T4LP6

Page 1: ...Performer Heat Pump scroll compressors 50 Hz R407C Selection application guidelines MAKING MODERN LIVING POSSIBLE...

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Page 4: ...mum Continuous Current 10 Max Oper A Maximum Operating Amp 10 Winding resistance 10 Electrical connections 10 Nominal capacitor value 11 Internal motor protection 11 Phase sequence and reverse rotatio...

Page 5: ...ystem 20 Compressor sound radiation 20 Mechanical vibrations 20 Gas pulsation 20 INSTALLATION 21 System cleanliness 21 Compressor handling and storage 21 Compressor mounting 21 Compressor holding char...

Page 6: ...he motor stator is rigidly attached to the shell The rotor is shrink t onto the eccentric shaft The shaft is supported by two bearings one in the crankcase and the second below the motor SCROLL COMPRE...

Page 7: ...illustrat ed below The centre of the orbiting scroll traces a circular path around the centre of the xed scroll This movement creates compression pockets be tween the two scroll elements Low pressure...

Page 8: ...lication H high temperature Family HP heat pump R407C PVE Nominal capacity Model variation T motor design Motor voltage code 4 380 400V 3 50 Hz 5 220 240V 1 50 Hz Motor protection L internal motor pro...

Page 9: ...10 1 7 9 270 1 7 10 900 1 7 12 690 1 7 50 3 180 1 7 3 680 1 7 4 340 1 8 5 180 1 9 6 180 1 9 7 340 2 0 8 670 2 1 10 160 2 2 11 830 2 2 60 4 660 2 3 5 300 2 4 6 110 2 4 7 070 2 5 8 200 2 6 9 480 2 7 10...

Page 10: ...t spade terminals P terminal box type 1 7 41 41 29 5 5 16 18 UNC self tapping Recommended torque for mounting bolts 11 Nm 1 Nm 11 238 8 4 x 19 0 20 0 95 25 128 5 111 3 69 4 71 4 34 31 45 14 109 7 95 2...

Page 11: ...5 5 16 18 UNC self tapping Recommended torque for mounting bolts 11 Nm 1 Nm 11 Ring connect screw terminals C terminal box type C T S T R T 239 190 25 190 75 95 25 133 6 121 78 5 80 5 182 54 184 54 S...

Page 12: ...belled T1 T2 and T3 For single phase applications the terminals are labelled C common S start and R run Prior to energizing verify that leads and terminal connectors are in proper working condition Wa...

Page 13: ...Amp Winding resistance Winding resistance is the resistance between indicated terminal pins at 25 C resistance value 7 Winding resistance is generally low and it requires adapted tools for precise mea...

Page 14: ...he average for all phases Phase sequence and reverse rotation protection Voltage imbalance Internal motor protection The Performer Heat Pump scroll compressors are equipped with an internal line break...

Page 15: ...e directive 73 23 EC 93 68 EC Internal free volume CE 0062 or CE 0038 European Directive All models UL Underwriters Laboratories All models Other approvals certi cates CB certi cate available upon req...

Page 16: ...ant provides the best possible result in terms of reliability and compres sor lifetime The PVE lubricant is compatible with R22 which makes the Performer Heat Pump scroll compres sors a very versatile...

Page 17: ...ermostat Continuous opera tions beyond the compressor s operating range will cause serious damage to the compressor A DGT accessory is available from Danfoss refer to section Spare parts and accessori...

Page 18: ...in duce such a problem The minimum low pressure safety switch loss of charge safety switch setting is given in the above table For systems without pump down the LP safety switch must either be a manu...

Page 19: ...to the compressor when stopped see g 2 The maximum elevation di erence between the in door and outdoor section cannot exceed 8 m System manufacturers should specify precau tions for any applications...

Page 20: ...nditions As such reversible cycle applications require spe ci c precautions for ensuring a long compressor life and satisfactory operating characteristics Regardless of the refrigerant charge in the s...

Page 21: ...device OUTDOOR COIL Expansion device SYSTEM CHARGE TEST REQUIRED ACCEPTABLE SUMP SUPERHEAT TEMPERATURE ACCUMULATOR REQUIRED SYSTEM CHARGE TEST REQUIRED ACCEPTABLE SUMP SUPERHEAT TEMPERATURE ACCUMULAT...

Page 22: ...quipped with an internal pressure relief valve for protec tion against blocked condenser and fan failure conditions High pressure ratio Danfoss recommends the use of a thermostatic expansion valve for...

Page 23: ...jacket Sound power dBA With jacket Sound power dBA Without jacket Sound power dBA With jacket HHP015 70 62 70 62 HHP019 70 62 70 62 HHP021 71 63 71 63 HHP026 71 63 71 63 HHP030 72 64 72 64 HHP038 72 6...

Page 24: ...ndensablesubstancesand system contaminants such as metal shavings sol der and ux have a negative impact on compres sor service life Many of these contaminants are small enough to pass through a mesh s...

Page 25: ...use substantial damage to the internal parts of the system and compressor The PVE oil used in Performer Heat Pump scroll compressors is highly hygroscopic and will rap idly absorb moisture from the ai...

Page 26: ...Danfoss DCL solid core lter driers containing activated alumina are recommended The drier is to be oversized rather than under sized When se lecting a drier always take into account its capac ity wat...

Page 27: ...l together on one pallet They can be ordered in quantities of full pallets only multiples of 12 Each industrial pack pallet contains following accessories 4 grommets per compressor 4 sleeves per compr...

Page 28: ...45 suction Multipack 10 120Z0365 Rotolock adaptor 1 1 2 HHP all discharge Multipack 10 Type Code n Description Application Packaging Pack size 40 F 8173231 Run capacitor F HHP015 Multipack 10 60 F 120...

Page 29: ...VE 0 95 liter can HHP015 to 045 Multipack 1 Type Code No Description Application Packaging Pack Size 120Z5005 Mounting kit for 1 scroll compressor including 4 grommets 4 sleeves 4 bolts 4 washers All...

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Page 32: ...We are o ering a single source for one of the widest ranges of innovative refrigeration and air conditioning components and systems in the world And we back technical solutions with business solution...

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