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IN EUROPE ORDER FROM

Danfoss (Neumünster) GmbH & Co.
Order Entry Department
Krokamp 35
Postfach 2460
D-24531 Neumünster
Germany
Phone: 49-4321-8710
Fax: 49-4321-871355

TROUBLESHOOTING FAILURE MODES 

(continued)

C. THE PUMP RETURNS SLOWLY OR NOT AT ALL TO

NEUTRAL

1.

Check charge pump pressure.  If sufficient:

2.

Unbolt the second stage from the pump and check

the spool and sleeve for contamination or damage.
If cleaning these parts clears up the problem there
is a filtration problem.  Check the charge pump filter
and change pump oil.

D. PUMP OPERATES IN ONE DIRECTION

1.

Check  the  electrical  signal  from  the  command

source.  Current should flow in both directions.  If
not, there is an electrical problem.

2.

Jog the manual operator on top of the pilot.  This

may free a contaminant in the pilot itself.  If after
several jogs to either side the pump continues to
operate in only one direction, replace the pilot.

E. PUMP DOES NOT REACH FULL OUTPUT

1.

Check the input current to the pilot.  Verify that full

drive current from the command source is at least as
high as that specified. See Data, Electrical, page 2.

2.

If the current drive is high enough, jog the manual

operator  on  the  pilot.  If  full  output  is  attained,
replace the pilot.  If pump output is low on both sides
of null, the filter may be plugged in the second stage.
If the pump output is full on one side and low on the
other, replace the pilot.

F. PUMP NULL DEADBAND IS ASYMMETRICAL

1.

Adjust the second stage null using the null adjust

procedure described previously.

2.

If the problem persists and the noise from the pump

on either side of null indicates that null is unstable
(i.e., the pump creeps), replace the pilot.

See Customer Service, below, for repairs and re-
turns.

CUSTOMER SERVICE

IN  NORTH  AMERICA  ORDER  FACTORY  INSTALLED
EDC ON PUMP FROM

Danfoss (US) Company
2800 East 13th Street
Ames, Iowa  50010
Telephone: (515) 239-6000
Fax: (515) 239-6318

IN NORTH AMERICA ORDER INDIVIDUAL EDCs FROM

Danfoss (US) Company
Customer Service Department
3500 Annapolis Lane North
Minneapolis, Minnesota  55447
Phone: (763) 509-2084
Fax: (763) 559-0108

DEVICE REPAIR

For  devices  in  need  of  repair  or  evaluation,  include  a
description  of  the  problem  and  what  work  you  believe
needs  to  be  done,  along  with  your  name,  address  and
telephone number.

RETURN TO

Danfoss (US) Company
Return Goods Department
3500 Annapolis Lane North
Minneapolis, Minnesota  55447

© Danfoss, 2014-05 

11152452 • Rev AA • May 2014

12

Summary of Contents for MCV105C

Page 1: ...ly replaced in the field Single or dual coil torque motor FEATURES The standard EDC is a single coil one input to the torque motor Packard connector device The first option is a dual coil which allows two command sources to be compared at thetorquemotor theresultingsignalbeingthealgebraicsum between the two Connectors are the second connector option available Dual pilot coils are available with bo...

Page 2: ... drive the pilot to full stroke Table B SuggestedVoltageDrives below demonstratesthis relationship and lists the suggested voltage drives for two coil temperatures MAXIMUM CONTINUOUS VOLTAGE THAT WILL NOT DAMAGE THE DEVICE 6 0 Vdc 200 F 93 3 C dual coil 7 5 Vdc 200 F 93 3 C single coil 23 ohm 30 Vdc 200 F 93 3 C single coil 643 ohm COIL INDUCTANCE 0 085 Henries single coil 23 ohm 0 062 Henries A B...

Page 3: ...umber K21436 which includes instructions ITEM PART 1 MCV116A3102 1 PILOT STYLE 22 1 MCV116A3204 1 PILOT STYLE 23 1 MCV116A3101 1 PILOT STYLE 26 1 MCV116A3201 1 PILOT STYLE 27 1 MCV116A3501 1 PILOT STYLE 46 2 K13340 1 LINK COVER 3 K13341 1 COVER GASKET 4 9004101 1190 1 O RING 93 I D X 103 5 K07057 2 SOC HD CAP SCREW 1 4 20 X 5 8 6 K11615 1 HEX SEAL NUT 5 16 24 7 K04064 4 SOC HD CAP SCREW 10 32 X 5 ...

Page 4: ... Silicone Oil Kit 4000 cs 8 K04196 1 Connector Gasket 9 K08687 4 Connector Screw for MS 10 K01314 1 Connector MS 11 K08688 4 Connector Screw for Packard 12 K08106 1 Mating Electrical Connector MS 13 K08014 1 Feed Through Assy Cover Plate 14 K07533 1 Feed Through Assy 4 pin Packard W P 15 K03384 1 Mating Electrical Packard W P 16 K00829 2 O ring control port 17 K00830 1 O ring return port 18 K08573...

Page 5: ...s to 12 15 in lb 16 20 N m 6 Verify that wire to pin connections are correct before soldering wires Also ensure that the connector gasket see Table D Service Parts Item 3 page 4 is in place before soldering 7a For the MS style connector ensure that the cups have sufficient solder approximately level If additional solder is required place solder iron against the base of thecupandaddsolder Whilesold...

Page 6: ...DIA HOLES 002 DRILLED THROUGH 90 APART 5625 18 SAE STR THD O RING BOSS SYSTEM PRESSURE GAUGE PORT A 5625 18 SAE STR THDO RINGBOSS CHARGE PRESSURE GAUGEPORT 5625 18 SAE STR THD O RING BOSS SYSTEM PRESSURE GAUGE PORT B 273 05 10 75 9 65 0 38 72 64 2 86 101 60 4 0 78 23 3 08 79 76 3 14 CAUTION DO NOT ADJUST NULL ON PILOT STAGE USE SECOND STAGE NULL ADJUST DIMENSIONS Dimensions of the MCV105C EDC in m...

Page 7: ... the pilot a stand alone closed loop pressure control valve The second stage of the EDC uses a piston and rotary valve arrangementthatservestoseparatethenulldeadbandfrom the feedback giving both safety against null drift and quick dynamic response to command changes The second stage s null adjust is set with the modulating spring compressed to the equivalent of 12 psi which is the amountofdifferen...

Page 8: ...sed A and B for single coil devices Note device MS connector is not field replaceable Its mate is part number K08106 bag assembly MS3106E 14S 2S See MS Con nectorPinOrientation page9 forproperpinlocations With both designs phasing is such that a positive voltage on the Red wire Pin B will cause a pressure rise at the C2 port for single coil valves The mating Packard connector is part number K03383...

Page 9: ...Crimp location and distance from tang to third rib of Packard Weather Pack Connector Packard Weather Pack interlocked connector halves with parts identified Two wire connector shown CABLE SEALS SIDE B RED BLACK SHROUD CONNECTOR SIDE A DOUBLE PLUG SEAL TOWER CONNECTOR MOUNTING Danfoss Danfoss If there isamanual control mountedonthe pump it must be removed before the MCV105B is mounted To do so Danf...

Page 10: ...uce erratic results 5 Putthe2shortscrews 1 4 20x3 4 throughthebosses onthesideofthevalve Putthetwolongscrews 1 4 20 x 2 5 through the valve body See Dimensions page 6 Torquethefourscrews inacrosspatternstartingwith the bolt closest to the pilot to 10 11 ft lbs Note Impropertorqueingmaycausecontroltobindand produce erratic results 6 If needed install control orifices under both servo covers SLEEVE ...

Page 11: ...lure mode is likely to be one of the following six 1357 Location of one of the servo gauge ports on the pump WARNING Electrical actuation of the valve and or hydraulic jogging of the valve may cause pump output and movement by the driven machine Take precautions to ensure that no personnel are in a position to be injured by the machine if it should move TROUBLESHOOTING FAILURE MODES A NO PUMP OUTP...

Page 12: ...current drive is high enough jog the manual operator on the pilot If full output is attained replacethepilot Ifpumpoutputislowonbothsides ofnull thefiltermaybepluggedinthesecondstage Ifthepumpoutputisfullononesideandlowonthe other replace the pilot F PUMP NULL DEADBAND IS ASYMMETRICAL 1 Adjust the second stage null using the null adjust procedure described previously 2 Iftheproblempersistsandtheno...

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