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Required Tools

The service procedures described in this manual can be performed using common mechanic's hand
tools. Special tools, if required, are shown. When testing system pressure, calibrate pressure gauges
frequently to ensure accuracy. Use snubbers to protect gauges.

Standard Procedures

C

Caution

Contamination can damage internal components and void the warranty. Take precautions to ensure
system cleanliness when removing and reinstalling system lines.

1. With the prime mover off, thoroughly clean all dirt and grime from the outside of the transmission.

Ensure the surrounding areas are clean and free of contaminants such as dirt and grime.

2. If removing the transmission, tag each hydraulic line connected to the transmission. If you disconnect

hydraulic lines, plug each open port to keep dirt and contamination out of the transmission.

3. Inspect the system for contamination. Look at the hydraulic fluid for signs of system contamination,

such as oil discoloration, foam in the oil, sludge, or small metal particles.

4. Remove the transmission.

C

Caution

Be careful not to damage solenoids and electrical connections when using straps or chains to remove

transmission from machine.

5. Perform transmission function test.
6. Before re-installing the transmission on the machine, test for leaks , drain the system, flush all lines,

replace all filters, and fill with new hydraulic fluid.

Charge Check/HPRV Adjustments

The Charge Check/HPRV combines the charge check and high pressure relief functions. Whenever you
replace a Charge Check/HPRV, operate the vehicle/machine through its full range of functions to ensure
proper HST operation. The Charge Check/HPRVs are preset at the factory. No adjustment is possible.

Checking for proper charge check/HPRV operation
If you suspect Charge Check/HPRV malfunction, swap valves and test operation. If the symptoms switch
direction, replace the faulty valve.

Service Manual

LDT 21/24/32 Closed Circuit Axial Piston Transmission

Required Tools and Standard Procedures

 

©

 Danfoss | June 2022

AX417167456877en-000101 | 21

Summary of Contents for LDT 21

Page 1: ...Service Manual LDT 21 24 32 Closed Circuit Axial Piston Transmission www danfoss com...

Page 2: ...Revision history Table of revisions Date Changed Rev June 2022 First edition 0101 Service Manual LDT 21 24 32 Closed Circuit Axial Piston Transmission 2 Danfoss June 2022 AX417167456877en 000101...

Page 3: ...irements 11 Operating Parameters Overview 12 Input Output Speed 12 System Pressure 12 Input Power 12 Charge Pressure 12 Case pressure 13 Viscosity 13 Temperature 13 Technical Specifications General Sp...

Page 4: ...er charge check HPRV operation 21 Minor Repair Shaft Seals 22 Removal 22 Inspection 22 Assembly 22 Charge Check HPRV 23 Removal 23 Inspection 23 Reassembly 23 Torque Chart LDT24 Plug Size and Torque C...

Page 5: ...be under high pressure and or hot Inspect the outside of the HST and fittings for damage Cap hoses and plug ports after removal to prevent contamination Keep it clean Cleanliness is a primary means of...

Page 6: ...is fluid may also be hot enough to cause burns Use caution when dealing with hydraulic fluid under pressure Relieve pressure in the system before removing hoses fittings gauges or components Never use...

Page 7: ...hp Compact design U style layout in one housing with Z shaft configuration Requires external charge flow LDT21 24 feature 85mm between pump and motor shaft centers identical to BDU21 and LDU20 LDT32 s...

Page 8: ...atic MB1 E M3 L3 MB2 MA2 L2 L1 MA1 LDT32 hydraulic schematic MB1 E L3 MB2 MA2 L2 L1 MA1 Service Manual LDT 21 24 32 Closed Circuit Axial Piston Transmission General Description 8 Danfoss June 2022 AX4...

Page 9: ...d help provide a larger margin of safety for vehicle movement in neutral and provide easier adjustment of the vehicle linkage for machine neutral The orifice connects the working loop which is a main...

Page 10: ...d level For external charge flow the CPRV is set according to below table The charge pressure relief valve setting is specified on the model code of the unit Charge Pressure Relief Valve settings for...

Page 11: ...Control Moments Deadband LDT21 LDT24 LDT32 Stroke decreasing moment at max working system pressure full stroke 2500 RPM input speed 30 mm2 sec N m lbf in 8 6 76 20 177 20 177 Minimum return spring for...

Page 12: ...em Pressure System pressure is the differential pressure between system ports A B It is the dominant operating variable affecting hydraulic unit life High system pressure which results from high load...

Page 13: ...ble Temperature 1 Maintain fluid temperature within the limits shown in the Technical Specification section Minimum temperature relates to the physical properties of the component materials Cold oil m...

Page 14: ...30 9 21 0 46 3 Oil volume Case only liter US gal 0 9 0 24 1 1 0 29 1 4 0 38 With passage 1 0 0 26 1 2 0 31 1 5 0 41 Installation See Rotation Clockwise Clockwise Clockwise Ports ISO 11926 1 See Input...

Page 15: ...mm2 sec SUS 7 49 Recommended range 12 60 66 280 Maximum 1600 7500 Temperature Minimum C F 40 40 Rated 82 180 Maximum 95 203 104 220 Service Manual LDT 21 24 32 Closed Circuit Axial Piston Transmissio...

Page 16: ...of operation Fluid and Filter Change Interval Reservoir Type Max Oil Change Interval Sealed 2000 Hours Breather 500 Hours C Caution High temperatures and pressures accelerate fluid aging This may requ...

Page 17: ...Port Identifier Port Size Wrench Size Reading Gauge Size bar psi L1 L2 16 UNF 5 16 Internal Hex Case Drain 10 100 MA1 MA2 MB1 MB2 9 16 18 UNF Internal Hex System Pressure 500 7250 M3 9 16 18 UNF Inte...

Page 18: ...ur if the fluid supply runs out Ensure reservoir remains full of fluid during start up Air entrapment in oil under high pressure may damage hydraulic components Check carefully for inlet line leaks Do...

Page 19: ...eservoir Insufficient hydraulic fluid to supply system loop Fill reservoir to proper level Charge pressure with pump in neutral Low charge pressure insufficient to recharge system loop Measure charge...

Page 20: ...in system produces sluggish system response Fill tank to proper level Cycle system slowly for several minutes to remove air from system Charge inlet vacuum Inlet vacuum is too high resulting in reduce...

Page 21: ...of system contamination such as oil discoloration foam in the oil sludge or small metal particles 4 Remove the transmission C Caution Be careful not to damage solenoids and electrical connections when...

Page 22: ...2 Using a seal installation tool start the seal into the housing bore Hand press the seal the rest of the way into the housing bore Ensure the seal clears the retaining ring groove in the housing Remo...

Page 23: ...Reassembly 1 Lubricate and install new O rings QM310 QN310 on valve seat plug M300 N300 2 Verify that the conical springs M200 N200 are properly retained on the check relief valves M100 N100 Install t...

Page 24: ...0 20 UNF 17mm External Hex 27 1 16 6 G020 16 UNF 5 16 Internal Hex 39 2 58 G030 16 UNF 5 16 Internal Hex 39 2 58 H120 H130 16 UNF 5 16 Internal Hex 39 2 58 Service Manual LDT 21 24 32 Closed Circuit A...

Page 25: ...anfoss Power Solutions US Company 2800 East 13th Street Ames IA 50010 USA Phone 1 515 239 6000 Danfoss Power Solutions Trading Shanghai Co Ltd Building 22 No 1000 Jin Hai Rd Jin Qiao Pudong New Distri...

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