Danfoss H1P 045 User Manual Download

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Technical Information

H1 Axial Piston Single Pumps

Size 045/053

powersolutions.danfoss.com

Summary of Contents for H1P 045

Page 1: ...Technical Information H1 Axial Piston Single Pumps Size 045 053 powersolutions danfoss com...

Page 2: ...or options added IA Mar 2014 Converted to Danfoss laylout DITA CMS HA Apr 2013 FDC option added GA Mar 2013 AC section updated FA Nov 2012 AC added EA Feb 2011 Updated drawings DA Jun 2010 New EC dire...

Page 3: ...NR 045 053 25 Non Feedback Proportional Electric Control NFPE 26 Control Signal Requirements NFPE 045 053 Single 27 Control Response 28 Response Time NFPE 045 053 28 Automotive Control AC 29 Mode type...

Page 4: ...EDC with MOR option A4 12 V A5 24 V 53 H1P 045 053 Manual Displacement Control MDC option M1 54 H1P 045 053 Manual Displacement Control MDC with NSS option M2 55 H1P 045 053 Manual Displacement Contro...

Page 5: ...cm3 3 28 in3 Flow at rated continuous speed 153 l min 40 US gal min 183 l min 48 US gal min Torque at maximum displacement theoretical 0 72 N m bar 437 7 lbf in 1000 psi 0 86 N m bar 522 0 lbf in 100...

Page 6: ...old start 0 2 bar absolute 24 in Hg vacuum Maximum 4 bar 58 psi Case pressure Rated 3 bar 44 psi Maximum 5 bar 73 psi Lip seal external maximum pressure 0 4 5 8 psi 1 Performance pressure and displace...

Page 7: ...ons of the unit External radial shaft loads impact lifetime For lifetime calculations please contact Danfoss Power Solutions representative The maximum allowable radial load Re is based on the maximum...

Page 8: ...adial load Re or the pump swashplate is positioned on one side of center all or most of the time Mounting flange loads H1P 045 053 The moments shown below apply for control orientation top or side see...

Page 9: ...rque motors High input shaft speeds Contact your Danfoss representative for application assistance if your application includes any of these conditions Charge pump flow and power curves 12 cm Charge p...

Page 10: ...nector A2 EDC 12 V A3 EDC 24 V A4 EDC 12 V A5 EDC 24 V E7 EDC 12 V E8 EDC 24 V To be used for the control Not to be used for the control D Controls continued Non Feedback Proportional Electric Control...

Page 11: ...t Control MDC Code Control type CCO Voltage CCO Neutral Start Switch DEUTSCH Connector M1 MDC M2 MDC M3 MDC 12 V M4 MDC 24 V M5 MDC 12 V M6 MDC 24 V Align with options F Orifices and Y Settings for ad...

Page 12: ...mm 1 3 mm D3 1 0 mm 1 3 mm D4 1 0 mm 1 3 mm 1 3 mm D5 0 6 mm 0 6 mm 0 8 mm D8 2 3 mm E Displacement limiter N None C No limiters with nested springs required for NFPE AC FDC B Adjustable externally D...

Page 13: ...pitch G1 ISO 3019 1 outer 32 mm 4 SAE C 14 teeth splined shaft 12 24 pitch G3 ISO 3019 1 SAE C 13 teeth splined shaft 8 16 pitch G4 ISO 3019 1 outer 22 mm 4 SAE B 13 teeth splined shaft 16 32 pitch G5...

Page 14: ...ly 450 bar 6526 psi L42 420 bar 6090 psi 45 cm3 only 450 bar 6526 psi F01 150 bar 2175 psi 250 bar 3630 psi F02 150 bar 2175 psi 300 bar 4350 psi High pressure relief valve with bypass pressure protec...

Page 15: ...etting 18 18 bar 261 psi Not to be used for NFPE AC and FDC controls 20 20 bar 290 psi 22 22 bar 319 psi 24 24 bar 348 psi 26 26 bar 377 psi 28 28 bar 406 psi 30 30 bar 435 psi 32 32 bar 464 psi W Spe...

Page 16: ...3E in out E N1 12 VDC AC 1 D3F in out F D4E in out E N2 24 VDC D4F in out F D5F in out F P8 12 VDC AC 2 with Swash Plate Angle Sensor D5J in out J D6F in out F P9 24 VDC D6J in out J M00 MDC handle st...

Page 17: ...rol spool could stick and cause the pump to stay at some displacement A serviceable 125 m screen is located in the supply line immediately before the control porting spool Electrical Displacement Cont...

Page 18: ...surized M4 M5 M4 M5 For coil location see Installation drawings Control Response H1 controls are available with optional control passage orifices to assist in matching the rate of swashplate response...

Page 19: ...0 bar 290 psi Speed 1800 min 1 rpm Response time EDC 045 053 Stroking direction 0 8 mm 0 03 in orifice 1 3 mm 0 05 in orifice No orifice Neutral to full flow 1 7 s 0 9 s 0 5 s Full flow to neutral 1 1...

Page 20: ...ion the control spool could stick and cause the pump to stay at some displacement A serviceable 125 m screen is located in the supply line immediately before the control porting spool The MDC is seale...

Page 21: ...ic of the linkages must ensure that either control shaft is protected from torque overload To avoid an overload of the MDC customers must install any support to limit the setting range of the Bowden c...

Page 22: ...3 0 6 0 6 C8 0 8 0 6 2 9 2 0 C9 1 0 6 2 7 1 9 D1 1 0 8 1 7 1 2 D2 1 3 0 8 1 5 1 1 D3 1 3 1 1 1 0 8 D4 1 3 1 3 1 3 1 1 3 1 0 D5 0 6 0 8 0 8 0 6 5 4 2 8 Neutral Start Switch NSS The Neutral Start Switch...

Page 23: ...ottom side to flush residual contamination out of the control MDC schematic diagram P005 701 M14 M5 M4 M3 Lever MDC controls are available with an integrated lever Technical Information H1 Axial Pisto...

Page 24: ...electric control FNR P003 193 FNR hydraulic schematic P003 189 C2 C1 F00A M14 T P F00B Pump displacement vs electrical signal P003 190E 100 0 100 Voltage VDC Displacement Control current Voltage Min...

Page 25: ...failure The time required for the pump output flow to change from zero to full flow acceleration or full flow to zero deceleration is a net function of spool porting orifices and charge pressure A sw...

Page 26: ...ional Electric Control P003 192 NFPE schematic P003 188 C2 C1 F00A M14 T P F00B The pump displacement is proportional to the solenoid signal current but it also depends upon pump input speed and syste...

Page 27: ...t higher or lower value 1 2 P003 480 Connector ordering data Description Quantity Ordering data Mating connector 1 DEUTSCH DT06 2S Wedge lock 1 DEUTSCH W2S Socket contact 16 and 18 AWG 2 DEUTSCH 0462...

Page 28: ...on is a net function of spool porting orifices and charge pressure A swashplate response table is available for each frame indicating available swashplate response times Testing should be conducted to...

Page 29: ...efined as mode types which can be used individually Automotive Load dependent torque controlled driving behavior Setpoint for the drive curve is the engine rpm Non Automotive Load independent speed co...

Page 30: ...speed check battery check and FNR must be in neutral etc Operator presence detection Hydraulic system overheat and low temperature protection Hydraulic motor over speed protection Park brake test mod...

Page 31: ...st response and maximize system stability Additionally pressure limiter PL valves are used to limit maximum fan trim speed in both forward and reverse directions FDC control P301 441 FDC hydraulic sch...

Page 32: ...pressure A swashplate response table is available for each frame indicating available swashplate response times Testing should be conducted to verify the proper orifice selection for the desired resp...

Page 33: ...the MOR function The MOR plunger has a 4 mm diameter and must be manually depressed to be engaged Depressing the plunger mechanically moves the control spool which allows the pump to go on stroke The...

Page 34: ...0 5 0 Swashplate angle Output voltage V P005 704E Signal 1 nominal Signal 2 redundant Swashplate angle vs output voltage calibrated at 50 C Swash Plate Angle Sensor Parameters Parameter Minimum Typica...

Page 35: ...onnector DEUTSCH DTM06 4S E004 1 11105824 Wedge lock DEUTSCH W4S 1 11084558 Socket contact 16 18 AWG DEUTSCH 0462 201 16141 2 K02325 Interface with ECU Interface with ECU schematic ECU V Sig1 Sig2 Gnd...

Page 36: ...owed to reach the pump control The X7 logic port will also be connected to charge pressure and flow The solenoid control is intended to be independent of the primary pump control making the control cu...

Page 37: ...tection class IP67 IP69K with mating connector Bi directional diode cut off voltage 28 V 53 V Brake gauge port with MDC C Caution It is not recommended to use brake port for any external flow consumpt...

Page 38: ...t screw can be completely removed from the threaded bore if backed out to far P003 266 Displacement change approximately H1P 045 053 Single Parameter Size 045 Size 053 1 Turn of displacement limiter s...

Page 39: ...this point 16 5 0 15 18 5 0 12 Paint free 74 3 MIN P700 33 266 Specifications Option G4 Spline 13 teeth 16 32 pitch Min active spline length1 16 5 mm 0 65 in Torque rating2 Rated 180 N m 1600 lbf in...

Page 40: ...coupling Must not protrude Beyond this point P700 33 265 45 Specifications Option G1 Spline 14 teeth 12 24 pitch Min active spline length1 30 6 mm 1 205 in Torque rating2 Rated 534 N m 4720 lbf in Ma...

Page 41: ...2 1b class 6e 25 23 0 09 22 0 15 Paint free 74 3 Min P700 33 267 Specifications Option G5 Spline 15 teeth 16 32 pitch Min active spline length1 22 mm 0 866 in Torque rating2 Rated 277 N m 2450 lbf in...

Page 42: ...has been designed using the industry standard ISO 3019 1 minus the through hole in the end of the shaft Danfoss recommends a self locking nut instead of a castle nut and pin The nut and mating square...

Page 43: ...Information 11062168 section Shaft Torque Ratings and Spline Lubrication C Caution Standard pad cover is installed only to retain coupling during shipping Do not operate pump without an auxiliary pum...

Page 44: ...ength greater than 19 75 mm could result in a leak or damage to the unit Paint free Auxiliary mounting pad For mating flange 101 2 Per ISO 3019 1 SAE B O ring seal required Ref 94 92 id x 2 62 cross s...

Page 45: ...fit fillet root side Per ANSI B92 1b CLASS 7e 239 6 2 5 P700 33 321 45 Specifications Option H5 Spline 15 teeth 16 32 pitch Maximum torque1 405 N m 3580 lbf in 1 For definitions of maximum and rated...

Page 46: ...re sensor option H for mounting flange option K Speed sensor connector Deutsch DTM04 6P Paint free 107 6 0 8 125 2 2 5 1 0 5 9 7 0 0 5 R0 8 max 4 5 5 101 6 0 0 05 Mounting flange Flange 101 2 Per ISO...

Page 47: ...System gauge ports A B 9 16 18 M3 Charge gauge port 9 16 18 AM3 Alternate charge pressure port 9 16 18 M4 M5 Servo gauge ports 29 max clearance for fitting 7 16 20 M14 Case gauge port 21 max clearance...

Page 48: ...ts A B 9 16 18 M3 Charge gauge port 9 16 18 AM3 Alternate charge pressure port 9 16 18 M4 M5 Servo gauge ports 29 max clearance for fitting 7 16 20 M14 Case gauge port 21 max clearance for fitting EDC...

Page 49: ...Charge inlet port S Port ISO 11926 1 1 5 16 12 System port A Port ISO 11926 1 1 5 16 12 Name plate Paint free Mounting flange Flange 101 2 Per ISO 3019 1 SAE B 2x 136 2 1 2 2x 110 5 1 2 41 1 0 8 74 38...

Page 50: ...8 Case gauge port M14 Port ISO 11926 1 7 16 20 21 max clearance dia for fitting System B gauge port MB Port ISO 11926 1 9 16 18 Alternate charge pressure port AM3 port ISO 11926 1 9 16 18 199 8 1 2 6...

Page 51: ...rt MA Port ISO 11926 1 9 16 18 X P700 33 051 1 3 CCW CW Please contact Danfoss representative for specific installation drawings Technical Information H1 Axial Piston Single Pumps Size 045 053 Install...

Page 52: ...ge port M14 Port ISO 1926 1 7 16 20 21 max clearance dia for fitting C L C L P700 332 58 147 3 1 2 120 1 1 2 173 2 5 58 0 8 45 1 2 P301 320 W 2 1 Control solenoid Connector C1 C2 Pin Assignment OR Pin...

Page 53: ...ependent control logic 2x 64 2 0 8 206 2 5 Shaft Control solenoid connector C2 Deutsch DT04 2P paint free Control solenoid connector C1 Deutsch DT04 2P paint free Case gauge port M14 Port ISO 1926 1 7...

Page 54: ...0 2x22 0 5 2x24 0 5 4x M6x1 6H thd 9 min full thd depth paint free Case gauge port M14 ISO 11926 1 7 16 20 Shaft 7 5 1 3x11 0 02 0 08 Control handle shaft Please contact Danfoss representative for sp...

Page 55: ...M14 ISO 11926 1 7 16 20 Shaft Control handle shaft Shaft 9 6 1 0 045 053_70102283 D11 31 5 0 8 49 3 0 8 54 5 0 8 81 9 0 8 214 7 2 5 171 8 1 2 Neutral Start Switch connector Pin Assignment Pin Assignm...

Page 56: ...ector C4 Deutsch DT04 2P paint free Case gauge port M14 ISO 11926 1 7 16 20 Brake gauge port X7 ISO 11926 1 7 16 20 045 053_70102283 D12 72 15 0 8 31 5 0 8 49 3 0 8 54 5 0 8 81 9 1 2 214 7 2 5 171 8 1...

Page 57: ...Deutsch DT04 2P paint free Brake gauge port X7 ISO 11926 1 7 16 20 72 15 0 8 98 774 1 5 Control Cut Off connector C4 Deutsch DT04 2P paint free 045 053_70102283 D13 31 5 0 8 49 3 0 8 54 5 0 8 81 9 1 2...

Page 58: ...ol logic Mounting flange Shaft 2x 64 2 0 8 206 2 5 Shaft Control solenoid connector C2 Deutsch DT04 2P paint free Control solenoid connector C1 Deutsch DT04 2P paint free Case gauge port M14 Port ISO...

Page 59: ...logic Mounting flange Shaft 2x 64 2 0 8 206 2 5 Shaft Control solenoid connector C1 Deutsch DT04 2P paint free Control solenoid connector C1 Deutsch DT04 2P paint free Case gauge port M14 Port ISO 192...

Page 60: ...ng the plunger mechanically moves the control spool Actuation allows full stroke pump response as per coil and rotation dependent control logic CC1 Control connector Deutsch DTM04 12P A Paint free CC2...

Page 61: ...Use in other systems could result in unintended movement of the machince or its elements Loss of the input signal to this control will cause the pump to produce maximum flow Contact Danfoss or an aut...

Page 62: ...inlet port S Port ISO 1926 1 1 5 16 12 177 3 1 2 89 5 0 8 Shaft C L A A Please contact Danfoss representative for specific installation drawings Technical Information H1 Axial Piston Single Pumps Size...

Page 63: ...11926 1 1 5 16 12 93 5 0 8 Charge filtration port E Port ISO 11926 1 7 8 14 From filter 199 8 15 Charge filtration port F Port ISO 11926 1 7 8 14 To filter 199 8 93 5 0 8 15 P700 33 360 Please contac...

Page 64: ...ion port E Port ISO 11926 1 7 8 14 from filter 15 199 8 199 8 1 2 60 0 8 6 0 5 P700 45 735 A A A A Please contact Danfoss representative for specific installation drawings Technical Information H1 Axi...

Page 65: ...Technical Information H1 Axial Piston Single Pumps Size 045 053 Danfoss May 2017 11063344 BC00000059en US1001 65...

Page 66: ...Technical Information H1 Axial Piston Single Pumps Size 045 053 66 Danfoss May 2017 11063344 BC00000059en US1001...

Page 67: ...Technical Information H1 Axial Piston Single Pumps Size 045 053 Danfoss May 2017 11063344 BC00000059en US1001 67...

Page 68: ...olutions ApS Nordborgvej 81 DK 6430 Nordborg Denmark Phone 45 7488 2222 Danfoss Power Solutions US Company 2800 East 13th Street Ames IA 50010 USA Phone 1 515 239 6000 Danfoss Power Solutions Trading...

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