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Danfoss FC103-110-250Kw Operating Instructions Manual Download Page 27

Set cut out/in value

Illustration 4.19

Choose pack control set-up

Illustration 4.20

Set number of compressors in pack

Illustration 4.21

Info: Connect accordingly

130BC955.10

Illustration 4.22

Info: Setup completed

Illustration 4.23

After completing set-up, choose to re-run wizard or start
application. Select between the following options:

•

Re-run wizard

•

Go to main menu

•

Go to status

•

Run AMA - Note this is a reduced AMA if
compressor application is selected and full AMA if
single fan and pump is selected.

•

If condenser fan is selected in application NO
AMA can be run.

•

Run application- this mode starts the frequency
converter in either hand/local mode or via an
external control signal if open loop is selected in
an earlier screen

130BP956.10

Illustration 4.24

Start Up and Functional Tes...

VLT® Refrigeration Drive 110-250 kW Operating Instructions

26

MG16F102 - VLT® is a registered Danfoss trademark

4

4

Summary of Contents for FC103-110-250Kw

Page 1: ...MAKING MODERN LIVING POSSIBLE Operating Instructions VLT Refrigeration Drive 110 250 kW ...

Page 2: ...ing IP21 54 Enclosures 13 3 4 3 Motor Connection 14 3 4 3 1 Motor Cable 17 3 4 3 2 Motor Rotation Check 17 3 4 4 AC Mains Input Connection 17 3 5 Control Wiring Connection 18 3 5 1 Access 18 3 5 2 Using Screened Control Cables 18 3 5 3 Earthing Grounding of Screened Control Cables 18 3 5 4 Control Terminal Types 19 3 5 5 Wiring to Control Terminals 19 3 5 6 Control Terminal Functions 19 3 6 Serial...

Page 3: ...erminal Programming Examples 35 6 4 International North American Default Parameter Settings 36 6 5 Parameter Menu Structure 37 6 5 1 Quick Menu Structure 38 6 5 2 Main Menu Structure 40 7 Application Set Up Examples 44 7 1 Introduction 44 7 2 Set up Examples 44 7 2 1 Compressor 44 7 2 2 Single or Multiple Fans or Pumps 44 7 2 3 Compressor Pack 46 8 Status Messages 47 8 1 Status Display 47 8 2 Stat...

Page 4: ...tion 60 11 Specifications 63 11 1 General Specifications 63 11 2 Mains Supply 68 11 3 Fuse Specifications 71 11 3 1 Protection 71 11 3 2 Non UL Compliance 71 11 3 3 UL Compliance 72 11 3 4 Connection Tightening Torques 72 Index 73 Contents VLT Refrigeration Drive 110 250 kW Operating Instructions MG16F102 VLT is a registered Danfoss trademark 3 ...

Page 5: ... Failure to be in operational readiness when the frequency converter is connected to AC mains could result in death serious injury equipment or property damage Unintended Start When the frequency converter is connected to the AC mains the motor may be started by means of an external switch a serial bus command an input reference signal or a cleared fault condition Use appropriate cautions to guard...

Page 6: ...4 05 06 2 RS 485 serial bus connector 10 Lifting ring 3 Digital I O and 24 V power supply 11 Mounting slot 4 Analog I O connector 12 Cable clamp PE 5 USB connector 13 Earth ground 6 Serial bus terminal switch 14 Motor output terminals 96 U 97 V 98 W 7 Analog switches A53 A54 15 Mains input terminals 91 L1 92 L2 93 L3 8 Relay 1 01 02 03 Table 2 1 Introduction VLT Refrigeration Drive 110 250 kW Oper...

Page 7: ...the output are regulated to control the motor speed or torque The frequency converter can vary the speed of the motor in response to system feedback such as position sensors on a conveyor belt The frequency converter can also regulate the motor by responding to remote commands from external controllers In addition the frequency converter monitors the system and motor status issues warnings or alar...

Page 8: ...ovide efficient operation and control User interface and external commands are monitored and performed Status output and control can be provided Table 2 2 Frequency Converter Internal Components Introduction VLT Refrigeration Drive 110 250 kW Operating Instructions MG16F102 VLT is a registered Danfoss trademark 7 2 2 ...

Page 9: ...that frequency converter output current rating is equal to or greater than motor full load current for peak motor performance Motor size and frequency converter power must match for proper overload protection If frequency converter rating is less than motor full motor output cannot be achieved 3 3 Mechanical Installation 3 3 1 Cooling Top and bottom clearance for air cooling must be provided Gener...

Page 10: ...is D3 and D4 255 m3 hr 150 CFM 765 m3 hr 450 CFM Airflow per fan Frame size F contains multiple fans Table 3 2 Airflow 3 3 2 Lifting Always lift the frequency converter using the dedicated lifting eyes Use a bar to avoid bending the lifting holes 130BC253 10 Illustration 3 1 Position Lifting Straps where Indicated CAUTION The angle from the top of the frequency converter to the lifting cables shou...

Page 11: ...1 relay2 ON Terminated OFF Open Brake resistor NPN Sink PNP Source Illustration 3 2 Wiring Diagram WARNING EQUIPMENT HAZARD Rotating shafts and electrical equipment can be hazardous All electrical work must conform to national and local electrical codes It is strongly recommended that instal lation start up and maintenance be performed only by trained and qualified personnel Failure to follow thes...

Page 12: ...equency current it is important that wiring for mains motor power and control are run separately Use metallic conduit or separated shielded wire See Illustration 3 3 Failure to isolate power motor and control wiring could result in less than optimum equipment performance All frequency converters must be provided with short circuit and over current protection Input fusing is required to provide thi...

Page 13: ...cal noise is recommended Follow motor manufacturer wiring requirements 3 4 2 1 Leakage Current 3 5 mA Follow national and local codes regarding protective earthing of equipment with a leakage current 3 5 mA Frequency converter technology implies high frequency switching at high power This will generate a leakage current in the earth connection A fault current in the frequency converter at the outp...

Page 14: ...ounding Points for IP20 Chassis Enclosures 3 4 2 3 Earthing Grounding IP21 54 Enclosures The frequency converter can be earthed grounded using conduit or shielded cable For earthing grounding of the power connections use the dedicated earthing grounding points as shown in Illustration 3 6 130BC304 10 Illustration 3 6 Earthing Grounding for IP21 54 Enclosures Installation VLT Refrigeration Drive 11...

Page 15: ... Do not wire a starting or pole changing device between the frequency converter and the motor Connect the 3 phase motor wiring to terminals 96 U 97 V and 98 W Earth ground the cable in accordance with the instructions provided Torque terminals in accordance with the information provided in 11 3 4 Connection Tightening Torques Follow motor manufacturer wiring requirements A A B B 33 1 3 0 0 0 62 2 ...

Page 16: ...Locations D3h B B A A 254 7 10 0 0 0 GROUND143 4 6 0 0 0 GROUND168 4 7 331 2 13 211 1 8 GROUND 168 4 7 GROUND 143 4 6 42 4 2 0 0 0 68 1 3 125 8 5 183 5 7 245 8 10 299 8 12 353 8 14 377 6 15 284 2 11 0 0 0 R S T U V W 4X M10x20 STUD WITH NUT SECTION B B MOTOR TERMINALS AND BRAKE TERMINALS MOTOR TERMINAL SECTION A A MAINS TERMINALS MAINS TERMINAL 130BC332 10 Illustration 3 9 Terminal Locations D2h I...

Page 17: ...0 236 8 9 R S T U V W BRAKE TERMINALS SECTION A A MAINS TERMINALS MAINS TERMINAL SECTION B B MOTOR TERMINALS AND BRAKE TERMINALS TERMINAL BRAKE REGEN MOTOR TERMINAL 130BC333 10 Illustration 3 10 Terminal Locations D4h Installation VLT Refrigeration Drive 110 250 kW Operating Instructions 16 MG16F102 VLT is a registered Danfoss trademark 3 3 ...

Page 18: ...3 4 4 AC Mains Input Connection Size wiring is based upon the input current of the frequency converter Comply with local and national electrical codes for cable sizes Connect 3 phase AC input power wiring to terminals L1 L2 and L3 see Illustration 3 11 130BC254 10 2 1 Illustration 3 11 Connecting to AC Mains 1 Mains connection 2 Motor connection Table 3 5 Earth ground the cable in accordance with ...

Page 19: ...er and the PLC is different electric noise may occur that will disturb the entire system Solve this problem by fitting an equalizing cable next to the control cable Minimum cable cross section 16 mm2 1 2 PE FC PE PLC 130BB922 11 PE PE Illustration 3 12 1 Min 16 mm2 2 Equalizing cable Table 3 6 50 60 Hz earth ground loops With very long control cables earth loops ground loops may occur To eliminate...

Page 20: ...in the parameters associated with that terminal See and for terminals and associated parameters It is important to confirm that the control terminal is programmed for the correct function See for details on accessing parameters and programming The default terminal programming is intended to initiate frequency converter functioning in a typical operational mode 3 6 Serial Communication RS 485 is a ...

Page 21: ...t the entire network When connecting a motor to the frequency converter always use screened motor cable Cable Screened twisted pair STP Impedance 120 Ω Max cable length 1200 m including drop lines 500 m station to station Table 3 9 Installation VLT Refrigeration Drive 110 250 kW Operating Instructions 20 MG16F102 VLT is a registered Danfoss trademark 3 3 ...

Page 22: ...for cooling EMC considerations Check for proper installation regarding electromagnetic compatibility Environmental consider ations See equipment label for the maximum ambient operating temperature limits Humidity levels must be 5 95 non condensing Fusing and circuit breakers Check for proper fusing or circuit breakers Check that all fuses are inserted firmly and in operational condition and that a...

Page 23: ...ive Application Guide or to skip it until it has been run the FC 103 will ask every time at start up thereafter in the event of power failure the application guide is accessed through the Quick menu screen If Cancel is pressed the FC 103 will return to the status screen An automatic timer will cancel the wizard after 5 min of inactivity no keys pressed The wizard must be re entered through the Qui...

Page 24: ...screen of the Application Guide 130BC953 1 0 Illustration 4 3 130BC954 10 Illustration 4 4 Compressor pack set up As an example see screens below for a compressor pack set up Voltage and frequency set up Illustration 4 5 Current and nominal speed set up Illustration 4 6 Min and max frequency set up Illustration 4 7 Start Up and Functional Tes VLT Refrigeration Drive 110 250 kW Operating Instructio...

Page 25: ...hich is wired directly into the frequency converter and controls from the sensor signal External Open loop The FC 103 takes its control signal from another controller such as a pack controller which gives the frequency converter e g 0 10 V 4 20 mA or FC 103 Lon The frequency converter will change its speed depending upon this reference signal Select sensor type Illustration 4 11 Settings for senso...

Page 26: ...nit and conversion from pressure Illustration 4 15 Select fixed or floating setpoint Illustration 4 16 Set setpoint Illustration 4 17 Set high low limit for setpoint Illustration 4 18 Start Up and Functional Tes VLT Refrigeration Drive 110 250 kW Operating Instructions MG16F102 VLT is a registered Danfoss trademark 25 4 4 ...

Page 27: ...ard Go to main menu Go to status Run AMA Note this is a reduced AMA if compressor application is selected and full AMA if single fan and pump is selected If condenser fan is selected in application NO AMA can be run Run application this mode starts the frequency converter in either hand local mode or via an external control signal if open loop is selected in an earlier screen 130BP956 10 Illustrat...

Page 28: ...intended for start up and checkout purposes Application settings may vary See for detailed instructions on entering data through the LCP Enter data with power ON but before operating the frequency converter 1 Press Main Menu twice on the LCP 2 Use the navigation keys to scroll to parameter group 0 Operation Display and press OK 130BP066 10 1107 RPM 0 Operation Display 1 Load Motor 2 Brakes 3 Refer...

Page 29: ...on under any condition Failure to ensure that the motor system and any attached equipment is ready for start could result in personal injury or equipment damage NOTE The Hand On key provides a local start command to the frequency converter The Off key provides the stop function When operating in local mode and increase and decrease the speed output of the frequency converter and move the display c...

Page 30: ...or system and any attached equipment is ready for start It is the responsibility of the user to ensure safe operation under any condition Failure to do so could result in personal injury or equipment damage 1 Press Auto On 2 Ensure that external control functions are properly wired to the frequency converter and all programming is completed 3 Apply an external run command 4 Adjust the speed refere...

Page 31: ...vided into four functional groups see Illustration 5 1 Auto on Reset Hand on Off Status Quick Menu Main Menu Alarm Log C a n c e l Info Status 1 1 1234rpm B a c k OK 43 5Hz Run OK 43 5Hz On Alarm Warn 130BC362 10 a b c d 1 0 A Illustration 5 1 LCP a Display area b Display menu keys for changing the display to show status options programming or error message history c Navigation keys for programmin...

Page 32: ...ick Menu Main Menu Alarm Log Illustration 5 4 Key Function Status Shows operational information In Auto mode press to toggle between status read out displays Press repeatedly to scroll through each status display Press Status plus or to adjust the display brightness The symbol in the upper right corner of the display shows the direction of motor rotation and which set up is active This is not prog...

Page 33: ...the bottom of the LCP 130BP046 10 Hand on Off Auto on Reset Illustration 5 6 Key Function Hand On Starts the frequency converter in local control Use the navigation keys to control frequency converter speed An external stop signal by control input or serial communication overrides the local hand on Off Stops the motor but does not remove power to the frequency converter Auto On Puts the system in ...

Page 34: ... frequency converter Initialisation can be through 14 22 Operation Mode or manually Initialisation using 14 22 Operation Mode does not change frequency converter data such as operating hours serial communication selections personal menu settings fault log alarm log and other monitoring functions Using 14 22 Operation Mode is generally recommended Manual initialisation erases all motor programming ...

Page 35: ...rter to receive a 0 10 V DC analog control signal on input terminal 53 The frequency converter will respond by providing 6 60 Hz output to the motor propor tional to the input signal 0 10 V DC 6 60 Hz Select the following parameters using the navigation keys to scroll to the titles and press OK after each action 1 3 15 Reference 1 Source 5 1 130BB848 10 3 15 Reference Resource 1 Analog input 53 14...

Page 36: ...53 the system is now ready for operation Note that the scroll bar on the right in the last illustration of the display is at the bottom indicating the procedure is complete Illustration 6 8 shows the wiring connections used to enable this set up 53 55 6 1 A53 U I 130BC958 10 0 10V Illustration 6 8 Wiring Example for External Device Providing 0 10 V Control Signal Frequency Converter Left External ...

Page 37: ...ing Speed High 1500 RPM 1800 RPM 5 12 Terminal 27 Digital Input Coast inverse External interlock 5 40 Function Relay No operation No alarm 6 15 Terminal 53 High Ref Feedb Value 50 60 6 50 Terminal 42 Output No operation Speed 4 20 mA 14 20 Reset Mode Manual reset Infinite auto reset Table 6 1 International North American Default Parameter Settings Note 1 1 20 Motor Power kW is only visible when 0 ...

Page 38: ...the frequency converter with system details it needs to operate properly System details may include such things as input and output signal types programming terminals minimum and maximum signal ranges custom displays automatic restart and other features See the LCP display to view detailed parameter programming and setting options Press Info in any menu location to view additional details for that...

Page 39: ...ings 5 15 Terminal 33 Digital Input 20 21 Setpoint 1 6 22 Terminal 54 Low Current 20 01 Feedback 1 Conversion 0 70 Set Date and Time Q3 21 Analog Reference 20 81 PID Normal Inverse Control 6 24 Terminal 54 Low Ref Feedb Value 20 02 Feedback 1 Source Unit 0 71 Date Format 3 02 Minimum Reference 20 82 PID Start Speed RPM 6 25 Terminal 54 High Ref Feedb Value 20 03 Feedback 2 Source 0 72 Time Format ...

Page 40: ...otection 6 23 Terminal 54 High Current 20 73 Minimum Feedback Level 2 10 Brake Function 22 46 Maximum Boost Time 22 76 Interval between Starts 6 24 Terminal 54 Low Ref Feedb Value 20 74 Maximum Feedback Level 2 16 AC brake Max Current 22 26 Dry Pump Function 22 77 Minimum Run Time 6 25 Terminal 54 High Ref Feedb Value 20 79 PID Autotuning 2 17 Over voltage Control 22 27 Dry Pump Delay 5 01 Termina...

Page 41: ...ps 3 80 Jog Ramp Time 3 81 Quick Stop Ramp Time 3 82 Starting Ramp Up Time 3 9 Digital Pot Meter 3 90 Step Size 3 91 Ramp Time 3 92 Power Restore 3 93 Maximum Limit 3 94 Minimum Limit 3 95 Ramp Delay 4 Limits Warnings 4 1 Motor Limits 4 10 Motor Speed Direction 4 11 Motor Speed Low Limit RPM 4 12 Motor Speed Low Limit Hz 4 13 Motor Speed High Limit RPM 4 14 Motor Speed High Limit Hz 4 16 Torque Li...

Page 42: ...0 Alarm Log Error Code 15 31 Alarm Log Value 15 32 Alarm Log Time 15 33 Alarm Log Date and Time 15 4 Drive Identification 15 40 FC Type 15 41 Power Section 15 42 Voltage 15 43 Software Version 15 44 Ordered Typecode String 15 45 Actual Typecode String 15 46 Frequency Converter Ordering No 15 47 Power Card Ordering No 15 48 LCP Id No 15 49 SW ID Control Card 15 50 SW ID Power Card 15 51 Frequency C...

Page 43: ...ssure at Rated Speed 22 89 Flow at Design Point 22 90 Flow at Rated Speed 23 Time based Functions 23 0 Timed Actions 23 00 ON Time 23 01 ON Action 23 02 OFF Time 23 03 OFF Action 23 04 Occurrence 23 0 Timed Actions Settings 23 08 Timed Actions Mode 23 09 Timed Actions Reactivation 23 1 Maintenance 23 10 Maintenance Item 23 11 Maintenance Action 23 12 Maintenance Time Base 23 13 Maintenance Time In...

Page 44: ...ce 28 85 PO Minimum Reference 28 86 PO Maximum Reference 28 87 Most Loaded Controller 28 9 Injection Control 28 90 Injection On 28 91 Delayed Compressor Start Programming VLT Refrigeration Drive 110 250 kW Operating Instructions MG16F102 VLT is a registered Danfoss trademark 43 6 6 ...

Page 45: ...ning All terminology and units used within the wizard are common refrigeration type and set up is thus completed in 10 15 easy steps using just two keys of the LCP Supply Reference Night setback PT 1000 inputs optional Alarms Feedback 4 20 mA 0 10 V 1 12 Bar Refrigerant Rxxx P P 130BA759 11 Illustration 7 1 Standard Drawing of Compressor with Internal Control Wizard input Bypass valve Recycling ti...

Page 46: ...Fan or Pump Multiple Fans or Pumps in Parallel Start L1 L2 PE F1 gL UR 91 92 93 FC 103 12 18 54 55 Cables type LIYCY Ltot max 40 mm Alarm Motor U V W PE 96 97 95 93 Motors insulation class B minimum 130BA760 11 Illustration 7 3 Pressure Control in Closed Loop Stand Alone System Single Fan or Pump Multiple Fans or Pumps in Parallel Application Set Up Examples VLT Refrigeration Drive 110 250 kW Oper...

Page 47: ...20 37 55 54 U V W 130BA808 12 Illustration 7 5 How to Connect the FC 103 and AKS33 for Closed Loop Applications NOTE To find out which parameters are relevant run the Wizard Application Set Up Examples VLT Refrigeration Drive 110 250 kW Operating Instructions 46 MG16F102 VLT is a registered Danfoss trademark 7 7 ...

Page 48: ...and or the serial communi cation Hand on The frequency converter can be controlled by the navigation keys on the LCP Stop commands reset reversing DC brake and other signals applied to the control terminals can override local control Table 8 1 Reference site Remote The speed reference is given from external signals serial communication or internal preset references Local The frequency converter us...

Page 49: ...wn Operation status Jog request A jog command has been given but the motor will be stopped until a run permissive signal is received via a digital input Jogging The motor is running as programmed in 3 19 Jog Speed RPM Jog was selected as function for a digital input parameter group 5 1 The corresponding terminal e g Terminal 29 is active The Jog function is activated via the serial communication T...

Page 50: ... motor will start after the start delay time expires Start fwd rev Start forward and start reverse were selected as functions for two different digital inputs parameter group 5 1 The motor will start in forward or reverse depending on which corresponding terminal is activated Stop The frequency converter has received a stop command from the LCP digital input or serial communication Trip An alarm o...

Page 51: ...uency converter logic will continue to operate and monitor the frequency converter status After the fault condition is remedied the frequency converter can be reset It will then be ready to start operation again A trip can be reset in any of 4 ways Press Reset Digital reset input command Serial communication reset input command Auto reset 9 2 3 Alarm Trip lock An alarm that causes the frequency co...

Page 52: ...to on Reset Hand on Off B a c k C a n c e l Info OK On Alarm Warn 130BB467 10 Illustration 9 3 Warn LED Alarm LED Warning ON OFF Alarm OFF ON Flashing Trip Lock ON ON Flashing Table 9 1 Warnings and Alarms VLT Refrigeration Drive 110 250 kW Operating Instructions MG16F102 VLT is a registered Danfoss trademark 51 9 9 ...

Page 53: ... short circuited X 26 Brake resistor power limit X X 2 13 Brake Power Monitoring 27 Brake chopper short circuited X X 28 Brake check X X 2 15 Brake Check 29 Drive over temperature X X X 30 Motor phase U missing X X X 4 58 Missing Motor Phase Function 31 Motor phase V missing X X X 4 58 Missing Motor Phase Function 32 Motor phase W missing X X X 4 58 Missing Motor Phase Function 33 Inrush fault X X...

Page 54: ...X1 72 Dangerous Failure X1 73 Safe Stop Auto Restart 76 Power Unit Setup X 77 Reduced Power Mode 79 Illegal PS config X X 80 Drive Initialized to Default Value X 91 Analog input 54 wrong settings X 92 NoFlow X X 22 2 93 Dry Pump X X 22 2 94 End of Curve X X 22 5 95 Broken Belt X X 22 6 96 Start Delayed X 22 7 97 Stop Delayed X 22 7 98 Clock Fault X 0 7 104 Mixing Fan Fault X X 14 53 203 Missing Mo...

Page 55: ...he low voltage warning limit The limit is dependent on the frequency converter voltage rating The unit is still active WARNING ALARM 7 DC overvoltage If the intermediate circuit voltage exceeds the limit the frequency converter trips after a time Troubleshooting Connect a brake resistor Extend the ramp time Change the ramp type Activate the functions in 2 10 Brake Function Increase 14 26 Trip Dela...

Page 56: ...ed during ramp down extend the ramp down time If torque limit occurs while running possibly increase the torque limit Be sure the system can operate safely at a higher torque Check the application for excessive current draw on the motor WARNING ALARM 13 Over current The inverter peak current limit approximately 200 of the rated current is exceeded The warning lasts about 1 5 secs then the frequenc...

Page 57: ...r If 2 Trip is selected in 2 13 Brake Power Monitoring the frequency converter will trip when the dissipated braking power reaches 100 WARNING There is a risk of substantial power being transmitted to the brake resistor if the brake transistor is short circuited WARNING ALARM 27 Brake chopper fault The brake transistor is monitored during operation and if a short circuit occurs the brake function ...

Page 58: ...or software version 1299 Option SW in slot A is too old No Text 1300 Option SW in slot B is too old 1301 Option SW in slot C0 is too old 1302 Option SW in slot C1 is too old 1315 Option SW in slot A is not supported not allowed 1316 Option SW in slot B is not supported not allowed 1317 Option SW in slot C0 is not supported not allowed 1318 Option SW in slot C1 is not supported not allowed 1379 Opt...

Page 59: ...cified range in 4 11 Motor Speed Low Limit RPM and 4 13 Motor Speed High Limit RPM the frequency converter shows a warning When the speed is below the specified limit in 1 86 Compressor Min Speed for Trip RPM except when starting or stopping the frequency converter will trip ALARM 50 AMA calibration failed Contact your Danfoss supplier or Danfoss Service Department ALARM 51 AMA check Unom and Inom...

Page 60: ...gerous failure Safe Stop with Trip Lock Unexpected signal levels on safe stop and digital input from the MCB 112 PTC thermistor card WARNING 73 Safe stop auto restart Safe stopped With automatic restart enabled the motor may start when the fault is cleared WARNING 76 Power unit setup The required number of power units does not match the detected number of active power units Troubleshooting When re...

Page 61: ...k the wiring for shorts or incorrect connections If the display continues to cut out follow the procedure for display dark Motor not running Service switch open or missing motor connection Check if the motor is connected and the connection is not interrupted by a service switch or other device Connect the motor and check the service switch No mains power with 24 V DC option card If the display is ...

Page 62: ...eck parameter group 2 0 DC brake and 3 0 Reference limits Open power fuses or circuit breaker trip Phase to phase short Motor or panel has a short phase to phase Check motor and panel phase for shorts Eliminate any shorts detected Motor overload Motor is overloaded for the application Perform startup test and verify motor current is within specifi cations If motor current is exceeding nameplate fu...

Page 63: ...eters in parameter group 4 6 Check if noise and or vibration have been reduced to an acceptable limit Turn off over modulation in 14 03 Overmodulation Change switching pattern and frequency in parameter group 14 0 Increase Resonance Dampening in 1 64 Resonance Dampening Table 10 1 Basic Troubleshooting VLT Refrigeration Drive 110 250 kW Operating Instructions 62 MG16F102 VLT is a registered Danfos...

Page 64: ...ring not more than 100 000 RMS symmetrical Amperes 480 600 V maximum Motor output U V W Output voltage 0 100 of supply voltage Output frequency 0 800 Hz Switching on output Unlimited Ramp times 1 3600 s Voltage and power dependent Torque characteristics Starting torque Constant torque maximum 110 for 1 min Starting torque maximum 135 up to 0 5 s Overload torque Constant torque maximum 110 for 1 mi...

Page 65: ...rrent Mode select Switch S201 and switch S202 Voltage mode Switch S201 switch S202 OFF U Voltage level 0 to 10 V scaleable Input resistance Ri approx 10 kΩ Max voltage 20 V Current mode Switch S201 switch S202 ON I Current level 0 4 to 20 mA scaleable Input resistance Ri approx 200 Ω Max current 30 mA Resolution for analog inputs 10 bit sign Accuracy of analog inputs Max error 0 5 of full scale Ba...

Page 66: ... 1 kΩ Max capacitive load at frequency output 10 nF Minimum output frequency at frequency output 0 Hz Maximum output frequency at frequency output 32 kHz Accuracy of frequency output Max error 0 1 of full scale Resolution of frequency outputs 12 bit 1 Terminal 27 and 29 can also be programmed as input The digital output is galvanically isolated from the supply voltage PELV and other high voltage t...

Page 67: ...ole asynchronous motor Surroundings Enclosure frame size D and E IP00 IP21 IP54 Enclosure frame size F IP21 IP54 Vibration test 0 7 g Relative humidity 5 95 IEC 721 3 3 Class 3K3 non condensing during operation Aggressive environment IEC 60068 2 43 H2S test class kD Test method according to IEC 60068 2 43 H2S 10 days Ambient temperature at 60 AVM switching mode with derating max 55 C1 with full ou...

Page 68: ...requency converter trips if the temperature reaches a predefined level An overload temperature cannot be reset until the temperature of the heatsink is below the values stated in the tables on the following pages Guideline these temperatures may vary for different power sizes frame sizes enclosure ratings etc The frequency converter is protected against short circuits on motor terminals U V W If a...

Page 69: ...251 304 381 463 Continuous at 460 480 V A 183 231 291 348 427 Max cable size mains motor brake and load share mm2 AWG2 2 x 70 2 x 2 0 2 x 70 2 x 2 0 2 x 150 2 x 300 mcm 2 x 150 2 x 300 mcm 2 x 150 2 x 300 mcm Max external pre fuses A 1 300 350 400 500 630 Estimated power loss at rated max load W 4 400 V 3234 3782 4213 5119 5893 Estimated power loss at rated max load W 4 460 V 2947 3665 4063 4652 5...

Page 70: ...ed power loss at rated max load W 4 600 V 2963 3430 4051 4867 Estimated power loss at rated max load W 4 600 V 3430 3612 4292 5156 Weight Enclosure IP21 IP54 kg 96 104 125 136 Weight Enclosure IP00 kg 82 91 112 123 Efficiency4 0 98 Output frequency 0 600 Hz Heatsink overtemp trip 90 C 110 C 110 C 110 C Power card ambient trip 60 C Table 11 2 Mains Supply 3x525 600 V AC 1 For type of fuse see 11 3 ...

Page 71: ...pical only 4 W extra for a fully loaded control card or options for slot A or slot B each Although measurements are made with state of the art equipment some measurement inaccuracy must be allowed for 5 Specifications VLT Refrigeration Drive 110 250 kW Operating Instructions 70 MG16F102 VLT is a registered Danfoss trademark 11 11 ...

Page 72: ...rovide overload protection to avoid fire hazard due to overheating of the cables in the installation The frequency converter is equipped with an internal over current protection that can be used for upstream overload protection UL applications excluded See 4 18 Current Limit Moreover fuses or circuit breakers can be used to provide the over current protection in the installation Over current prote...

Page 73: ...1KI0550 N250 170M4016 LA50QS600 4 L50S 600 FWH 600A 20 610 31 630 A50QS600 4 6 9URD31D08A0630 A070URD31KI0630 N315 170M4017 LA50QS800 4 L50S 800 FWH 800A 20 610 31 800 A50QS800 4 6 9URD32D08A0800 A070URD31KI0800 Table 11 4 Alternative Fuse Options 11 3 4 Connection Tightening Torques When tightening all electrical connections it is very important to tighten with the correct torque Too low or too h...

Page 74: ...iring Connection 18 Cooling Cooling 8 Clearance 21 Copying Parameter Settings 32 Current Limit 28 Rating 8 54 D DC Current 6 48 Link 54 Voltage 6 Derating 8 Digital Input 19 49 55 Inputs 49 36 64 Output 65 Discharge Time 4 Disconnect Switch 22 Downloading Data From The LCP 33 Duct Cooling 8 E Earth Connections 12 21 Loops 18 Wire 21 Earthing Earthing 21 grounding Hazard 12 Grounding IP20 Enclosure...

Page 75: ...u Keys 30 31 Structure 32 38 Motor Cable 17 Cables 11 14 Connection 14 Current 7 58 31 Data 28 55 58 Frequency 31 Output 63 Power 11 12 58 31 Protection 11 67 Rotation 31 Rotation Check 17 Speeds 27 Status 6 Wiring 10 11 21 Mounting 21 Multiple Frequency Converters 11 14 N Navigation Keys 27 34 47 30 32 Noise Isolation 10 21 O Open Loop 34 Operation Keys 32 Optional Equipment 22 6 Output Current 4...

Page 76: ... 33 34 60 Status Messages 47 Mode 47 Stop Command 48 Supply Voltage 18 19 57 Surroundings 66 Switching Frequency 48 System Feedback 6 T Temperature Limits 21 Terminal 53 34 Locations D1h 14 Locations D2h 15 Programming 19 Programming Examples 35 Thermistor Thermistor 18 55 Control Wiring 18 Torque Characteristics 63 For Terminals 72 Limit 28 Transient Protection 6 Trip Function 11 Troubleshooting ...

Page 77: ...www danfoss com drives MG16F102 130R0384 MG16F102 Rev 2012 02 20 ...

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