Danfoss FC 302 Instruction Manual Download Page 11

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FC 300 Instruction Manual

How to Install

About How to Install

This chapter covers mechanical and electrical installations to and from power
terminals and control card terminals.
Electrical installation of

options

is described in the corresponding "Option Guide".

How to Get Started

You can carry out a quick and EMC-correct
installation of the FC 300 by following the
steps described below.

Read the safety instructions before
installing the unit.

Diagram showing basic installation including,
electrical connection, motor, start/stop key, and
potentiometer for speed adjustment.

MG.33.A4.22 - VLT is a registered Danfoss trademark

Summary of Contents for FC 302

Page 1: ...20 Electrical Installation Control Terminals 20 Control Terminals 21 Electrical installation control cables 22 Switches S201 S202 and S801 23 Tightening Torque 23 Final Set Up and Test 24 Additional C...

Page 2: ...tart stop 40 Speed up slow down 41 Potentiometer Reference 41 Basic Parameters 42 Parameter lists 45 General Specifications 61 Troubleshooting 67 Warnings Alarm Messages 67 Index 75 2 MG 33 A4 22 VLT...

Page 3: ...both series we refer to FC 300 Otherwise we refer specifically to either FC 301 or FC 302 Chapter 1 How to Read this Instruction Manual introduces the manual and informs you about the approvals symbo...

Page 4: ...e VLT AutomationDrive FC 300 Profibus Operating Instructions Instruction Manual provide the information required for controlling monitoring and programming the drive via a Profibus fieldbus The VLT Au...

Page 5: ...on Manual Symbols Symbols used in these Operating Instructions NOTE Indicates something to be noted by the reader Indicates a general warning Indicates a high voltage warning Indicates default setting...

Page 6: ...stable Frequency Drive AFD Gram g Hertz Hz Kilohertz kHz Local Control Panel LCP Meter m Milliampere mA Millisecond ms Minute min Motion Control Tool MCT Motor Type Dependent M TYPE Nanofarad nF Newto...

Page 7: ...FC 300 Instruction Manual Software version 2 5x This instruction manual can be used for all FC 300 Series adjustable frequency drives AFD with software version 2 5x The software version number can be...

Page 8: ...C 300 from AC line 2 Disconnect DC bus terminals 88 and 89 3 Wait at least 4 minutes 4 Remove motor plugs High start torque While FC 300 is connected to AC line the motor can be started stopped using...

Page 9: ...section must be at least 0 4 in2 10 mm2 or 2 rated ground wires terminated separately Residual current device This product can cause a d c current in the protective conductor Where a residual current...

Page 10: ...FC 300 Instruction Manual Safety Instructions and General Warning 10 MG 33 A4 22 VLT is a registered Danfoss trademark...

Page 11: ...is described in the corresponding Option Guide How to Get Started You can carry out a quick and EMC correct installation of the FC 300 by following the steps described below Read the safety instructi...

Page 12: ...nstruction Manual How to Install Accessory Bag Find the following parts included in the FC 300 Accessory Bag 1 2 only available in units with brakechopper 12 MG 33 A4 22 VLT is a registered Danfoss tr...

Page 13: ...mm 10 1 in 257 mm Width Width of back plate B 3 54 in 90 mm 5 12 in 130 mm Distance between mounting holes b 2 76 in 70 mm 4 33 in 110 mm Depth From back plate to front C 8 66 in 220 mm 8 66 in 220 m...

Page 14: ...om depth from back plate to front C 7 95 in 202 mm 7 95 in 202 mm Top depth from back plate to front w o option D 8 15 in 207 mm 8 15 in 207 mm Top depth from back plate to front w option D 8 74 in 22...

Page 15: ...o the mains plug connector The ground connection cable cross section must be at least 0 015 in 2 10 mm2 or 2 rated mains wires terminated separately How to connect to mains and grounding NOTE Check th...

Page 16: ...Guide 1 Fasten decoupling plate to the bottom of FC 300 with screws and washers from the accessory bag 2 Attach motor cable to terminals 96 U 97 V 98 W 3 Connect to ground connection terminal 99 on de...

Page 17: ...t of the FC 300 Motor cables See Technical data for correct sizing of motor cable cross section and length Always comply with national and local regulations on cable cross section Use a shielded armou...

Page 18: ...e overload protection to avoid fire hazard due to overheating of the cables in the installation The adjustable frequency drive is equipped with an internal overcurrent protection that can be used for...

Page 19: ...ency drives A6KR fuses from FERRAZ SHAWMUT may substitute A2KR for 240 V adjustable frequency drives A50X fuses from FERRAZ SHAWMUT may substitute A25X for 240 V adjustable frequency drives Non UL com...

Page 20: ...terminals from the accessory bag to the front of the FC 300 2 Connect terminals 18 27 and 37 to 24 V terminal 12 13 with the control cable Default settings 18 start 27 coast inverse 37 safe stop inver...

Page 21: ...erminals Control Terminals FC 301 Drawing reference numbers 1 8 pole plug digital I O 2 3 pole plug RS485 Bus 3 6 pole analog I O 4 USB Connection Control Terminals FC 302 Drawing reference numbers 1...

Page 22: ...ground loops due to noise from electrical supply cables If this occurs you may have to break the screen or insert a 100 nF capacitor between screen and chassis The digital and analog in and outputs mu...

Page 23: ...0 20 mA or a voltage 10 to 10 V configuration of the analog input terminals 53 and 54 respectively Switch S801 BUS TER can be used to enable termination on the RS 485 port terminals 68 and 69 See draw...

Page 24: ...ltage par 1 22 3 Motor Frequency par 1 23 4 Motor Current par 1 24 5 Motor Nominal Speed par 1 25 Step 3 Activate the Automatic Motor Adaptation AMA Performing an AMA will ensure optimum performance T...

Page 25: ...ast measuring sequence carried out by the AMA before the adjustable frequency drive entered alarm mode This number along with the description of the alarm will assist you in troubleshooting If you con...

Page 26: ...on Terminal numbers Terminal 35 external 24 V DC supply Terminal 36 external 24 V DC supply 1 Attach 24 V DC cable to the 24 V plug connector 2 Insert plug connector into terminals labeled 35 36 Conne...

Page 27: ...fixture and enlarged terminal cover The encoder option does not support FC 302 adjustable frequency drives manufactured before week 50 2004 Min software version 2 03 par 15 43 Installation of MCB 102...

Page 28: ...Output 3 5 VCC 5 V Output 4 GND GND 5 A input COS A input 6 A inv input REFCOS A inv input 7 B input SIN B input 8 B inv input REFSIN B inv input 9 Z input Data RS485 Z input OR Data RS485 10 Z inv i...

Page 29: ...10 mA Max switching rate at rated load min load 6 min 1 20 sec 1 1 IEC 947 part 4 and 5 When the relay option kit is ordered separately the kit includes Relay Module MCB 105 Enlarged LCP fixture and...

Page 30: ...and fasten the cables with the enclosed cable strips Make sure the length of the stripped wire is correct see the following drawing Do not mix live parts high voltage with control signals PELV Fit the...

Page 31: ...Brake Connection Option The connection cable to the brake resistor must be shielded armored No 81 82 Brake resistor R R terminals 1 Use cable clamps to connect the shield to the metal cabinet of the...

Page 32: ...ection To set relay output see parameter group 5 4 Relays No 01 02 make normally open 01 03 break normally closed 04 05 make normally open 04 06 break normally closed Terminals for relay connection 32...

Page 33: ...ion of the motors must not exceed the rated output current IINV for the FC 300 Problems may arise at start and at low RPM values if motor sizes are widely different because small motors relatively hig...

Page 34: ...FC 300 Instruction Manual How to Install 34 MG 33 A4 22 VLT is a registered Danfoss trademark...

Page 35: ...phical LCP display which can show up to five items of operating data while displaying Status Display lines a Status line Status messages displaying icons and graphic b Line 1 2 Operator data lines dis...

Page 36: ...ol panel unless a password has been created via par 0 60 Main Menu Password or via par 0 65 Quick Menu Password LEDs If certain threshold values are exceeded the alarm and or warning LED light s up A...

Page 37: ...an Alarm list of the five latest alarms numbered A1 A5 To obtain additional details about an alarm use the arrow keys to maneuver to the alarm number and press OK You will now receive information abou...

Page 38: ...inactive the motor can be stopped by disconnecting the voltage Auto on enables the adjustable frequency drive to be controlled via the control terminals and or serial communication When a start signa...

Page 39: ...copy 2 Press the OK key 3 Select All from LCP 4 Press the OK key The parameter settings stored in the LCP are now transferred to the drive indicated by the progress bar When 100 is reached press OK NO...

Page 40: ...2 0 No operation Default coast inverse Terminal 37 coasting stop safe Par 5 10 Digital Input Start default Par 5 12 Digital Input coast inverse default Pulse start stop Terminal 18 latched start Termi...

Page 41: ...r 5 14 Digital input Slow down Potentiometer Reference Voltage reference via a potentiometer Par 3 15 Reference Resource 1 1 Analog Input 53 Par 6 10 Terminal 53 Low Voltage 0 Volt Par 6 11 Terminal 5...

Page 42: ...Par 1 20 cannot be changed while the motor is running 1 22 Motor Voltage Range 200 500 V Motor type de pendent Function The value should equal the nameplate data on the connected motor The default va...

Page 43: ...ned AMA cannot be carried out while the motor is running AMA cannot be carried out on permanent magnet motors Activate the AMA function by pressing Hand on after selecting 1 or 2 See also section Auto...

Page 44: ...1 Ramp down Time Range 0 01 3600 00 s ExpressionLimits Function The ramp down time is the deceleration time from the rated motor speed nM N par 1 23 to 0 RPM provided that there is no over voltage in...

Page 45: ...ure used when writing or reading by means of a variable frequency drive Conv index 100 67 6 5 4 3 2 1 0 1 2 3 4 5 6 Conv factor 1 1 60 1000000 100000 10000 1000 100 10 1 0 1 0 01 0 001 0 0001 0 00001...

Page 46: ...ll 1610 Power kW All set ups TRUE Uint16 0 23 Display line 2 large 1613 Frequency All set ups TRUE Uint16 0 24 Display line 3 large 1602 Reference All set ups TRUE Uint16 0 25 My personal menu User de...

Page 47: ...speed 100 All set ups TRUE 0 Uint16 1 51 Min speed normal magnetizing RPM 1 RPM All set ups TRUE 67 Uint8 1 6 Load depen setting 1 60 Low speed load compensation 100 All set ups TRUE 0 Int16 1 61 Hig...

Page 48: ...age functions 0 Off All set ups TRUE Uint8 2 11 Brake resistor ohm Drive dependent All set ups TRUE 0 Uint16 2 12 Brake power limit kW Drive dependent All set ups TRUE 0 Uint32 2 13 Brake power monito...

Page 49: ...dent All set ups TRUE 2 Uint32 3 42 Ramp 1 ramp down time Drive dependent All set ups TRUE 2 Uint32 3 5 Ramp 2 3 50 Ramp 2 type 0 Linear All set ups TRUE Uint8 3 51 Ramp 2 ramp up time Drive dependent...

Page 50: ...8 Current limit 160 0 All set ups TRUE 1 Uint16 4 19 Max output frequency 132 0 Hz All set ups FALSE 1 Uint16 4 5 Adj warnings 4 50 Warning current low 0 00 A All set ups TRUE 2 Uint16 4 51 Warning cu...

Page 51: ...5 5 Pulse input 5 50 Term 29 low frequency 100 Hz All set ups TRUE 0 Uint32 5 51 Term 29 high frequency 100 Hz All set ups TRUE 0 Uint32 5 52 Term 29 low ref feedb value 0 000 Unit All set ups TRUE 3...

Page 52: ...ent 0 14 mA All set ups TRUE 5 Int16 6 23 Terminal 54 high current 20 00 mA All set ups TRUE 5 Int16 6 24 Terminal 54 low ref feedb value 0 000 Unit All set ups TRUE 3 Int32 6 25 Terminal 54 high ref...

Page 53: ...Protocol 0 FC 1 set up FALSE Uint8 8 31 Address 1 1 set up FALSE 0 Uint8 8 32 FC port baudrate 2 9600 Baud 1 set up FALSE Uint8 8 35 Minimum response delay 10 ms All set ups FALSE 3 Uint16 8 36 Max r...

Page 54: ...aud rate found All setups TRUE Uint8 9 64 Device Identification 0 All setups TRUE 0 Uint16 9 65 Profile number 0 All setups TRUE 0 Uint8 9 67 Control word 1 0 All setups TRUE 0 V2 9 68 Status word 1 0...

Page 55: ...6 10 23 COS Filter 4 65535 All set ups FALSE 0 Uint16 10 3 Parameter access 10 30 Parameter Data Types 0 Errata 1 All set ups TRUE Uint8 10 31 Array index 0 All set ups TRUE 0 Uint16 10 39 Devicenet F...

Page 56: ...0 Uint16 14 12 Function at Electrical Imbalance 0 Trip All set ups TRUE Uint8 14 2 Trip reset 14 20 Reset mode 0 Manual reset All set ups TRUE Uint8 14 21 Automatic restart time 10 s All set ups TRUE...

Page 57: ...40 15 46 Drive ordering no 0 All set ups FALSE 0 VisStr 8 15 47 Power card ordering no 0 All set ups FALSE 0 VisStr 8 15 48 LCP Id no 0 All set ups FALSE 0 VisStr 20 15 49 SW id control card 0 All set...

Page 58: ...tate 0 All set ups FALSE 0 Uint8 16 39 Controlcard temp 0 C All set ups FALSE 100 Uint8 16 5 Ref feedb 16 50 External reference 0 0 All set ups FALSE 1 Int16 16 51 Pulse reference 0 0 All set ups FALS...

Page 59: ...24 N A All set ups FALSE 0 Uint16 17 2 Abs Enc Interface 17 20 Protocol Selection 0 None All set ups FALSE Uint8 17 21 Resolution Positions Rev 32768 32768 All set ups FALSE Uint16 17 34 HIPERFACE Bau...

Page 60: ...FC 300 Instruction Manual How to Program default setting display text value for use in communication via serial communication port 60 MG 33 A4 22 VLT is a registered Danfoss trademark...

Page 61: ...circuit capable of delivering not more than 100 000 RMS symmetrical Amperes 240 500 600 V maximum Motor output U V W Output voltage 0 100 of supply voltage Output frequency FC 301 0 2 1000 Hz FC 302...

Page 62: ...ategory 0 EN 60204 1 as required by the EU Machinery Directive 98 37 EC Terminal 37 and the Safe Stop function are designed in conformance with EN 60204 1 EN 50178 EN 61800 2 EN 61800 3 and EN 954 1 F...

Page 63: ...10 nF Minimum output frequency at frequency output 0 Hz Maximum output frequency at frequency output 32 kHz Accuracy on frequency output Max error 0 1 of full scale Resolution on frequency output 12...

Page 64: ...ths and cross sections Max motor cable length shielded armored FC 301 164 ft 50 m FC 302 492 ft 150 m Max motor cable length non shielded unarmored FC 301 246 ft 75 m FC 302 984 ft 300 m Max cross sec...

Page 65: ...pen loop 30 4000 rpm Max error of 8 rpm Speed accuracy closed loop 0 6000 rpm Max error of 0 15 rpm All control characteristics are based on a 4 pole asynchronous motor Surroundings Enclosure IP 20 IP...

Page 66: ...of the heat sink is below 158 F 9 F 70 C 5 C The adjustable frequency drive is protected against short circuits on motor terminals U V W If a mains phase is missing the adjustable frequency drive tri...

Page 67: ...nect mains supply The FC 300 is now reset An Alarm Trip can be reset manually in three ways 1 Via the operating key RESET 2 Via a digital input 3 Via serial communication You can also choose an automa...

Page 68: ...0 Motor phase U missing X X 31 Motor phase V missing X X 32 Motor phase W missing X X 33 Inrush fault X X 34 Fieldbus communication fault X X 38 Internal fault X X 47 24 V supply low X X X 48 1 8V sup...

Page 69: ...Check OK 12 00001000 4096 Short Circuit DC Voltage Low Braking Max 13 00002000 8192 Inrush Fault DC Voltage High Braking 14 00004000 16384 Mains ph Loss Mains ph Loss Out of Speed Range 15 00008000 32...

Page 70: ...time Alarm warning limits FC 300 Series 3 x 200 240 V 3 x 380 500 V 3 x 525 600 V VDC VDC VDC Undervoltage 185 373 532 Voltage warning low 205 410 585 Voltage warning high w o brake w brake 390 405 8...

Page 71: ...ord timeout There is no communication to the adjustable frequency drive The warning will only be active when par 8 04 is NOT set to OFF If par 8 04 is set to Stop and Trip a warning appears and the ad...

Page 72: ...35 Out of frequency range This warning is active if the output frequency has reached its Warning speed low par 4 52 or Warning speed high par 4 53 If the adjustable frequency drive is in Process contr...

Page 73: ...bination demands a motor voltage higher than the actual DC link voltage WARNING ALARM TRIP 65 Control Card Over Temperature Control card over temperature The cut out temperature of the control card is...

Page 74: ...FC 300 Instruction Manual Troubleshooting 74 MG 33 A4 22 VLT is a registered Danfoss trademark...

Page 75: ...tput 63 Control card USB serial communication 64 Control characteristics 65 Control of Mechanical Brake 33 Control Terminals 20 21 D DC link 70 Decoupling plate 16 Default settings 45 DeviceNet 4 Digi...

Page 76: ...tart stop 40 Pulse encoder inputs 62 Q Quick Menu 37 Quick Menu mode 37 Quick Menus 37 Quick Transfer of Parameter Settings 38 R Ramp 1 Ramp down Time 44 Ramp 1 Ramp up Time 43 Relay connection 32 Rel...

Page 77: ...FC 300 Instruction Manual Index 4 485 V DC 63 77 MG 33 A4 22 VLT is a registered Danfoss trademark...

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