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 Voltage imbalance is less than 2%

WARNING: Do not start unit if voltage imbalance is greater than 2%. Contact local power company for assistance.

  All incoming power voltage is within rated voltage range

Check cooler water loop

Water loop volume =  .................................  (litres)

Calculated volume =  ................................. (litres)

 Proper loop volume established

 Proper loop corrosion inhibitor included ................litres of ...........................    

 Proper loop freeze protection included (if required) .........................litres of ..............................  

 Piping includes electric heater tape, if exposed to the outside

 Inlet piping to cooler includes a 20 mesh strainer with a mesh size of 1.2 mm (unit without pump)

Check pressure drop across the evaporator

Entering evaporator = 

 ...............................  (kPa)

Leaving evaporator =  ................................  (kPa)

(Leaving - entering) =  ...............................  (kPa)

WARNING: Plot cooler pressure drop on performance data chart (in product data literature) to determine total liters per 

second (l/s) and find unit’s minimum flow rate.

Total l/s =  .................................................. 

l/s / nominal kW =  ..................................... 

 Total l/s is greater than unit’s minimum flow rate

 Total l/s meets job specified requirement of

 ............................................(l/s)

Perform TEST function (indicate positive result):

WARNING: Once power is supplied to the unit, check the display for any alarms, such as phase reversal. Follow the TEST 

function instructions in the Controls and Troubleshooting literature (follow the procedure in the Controls IOM).

Be sure that all service valves are open, before beginning the compressor test section.

To start the unit

WARNING: Be sure that all service valves are open, and all pumps are on before attempting to start this machine. Once all 

checks have been made, move the switch to “LOCAL” or “REMOTE” from “OFF”.

 Unit starts and operates properly

Temperatures and pressures

WARNING: Once the machine has been operating for a while and the temperatures and pressures have stabilized, record the 

following:

Evaporator EWT

 .............................................................................  Ambient temperature ...................................................................

Evaporator LWT

 .............................................................................

  Condenser EWT

 ..........................................................................

 

  Condenser LWT ..........................................................................

Suction pressure

 ..............................................................................  Discharge pressure ......................................................................

Suction temperature

 ........................................................................  Discharge temperature .................................................................

Liquid line temperature ................................................................... 

Compressor oil pressure A1* ..........................................................  Compressor oil pressure A2* ......................................................

* if installed

NOTES:

.................................................................................................................................................................................................................

.................................................................................................................................................................................................................

Summary of Contents for BW10 020-090

Page 1: ...20 090 Water Sourced Heat Pumps with or without Integrated Hydronic Modules Nominal cooling capacity 24 95 kW Nominal heating capacity 30 116 kW Installation operation and maintenance instructions VMG...

Page 2: ...options 116 274 270 274 116 270 274 14 3 14 BW10 050 090 stackable unit option 273 14 4 PHYSICAL AND ELECTRICAL DATA BW10 15 4 1 Physical data BW10 15 4 3 Physical data BW10 units with hydronic module...

Page 3: ...33 12 6 High pressure switch and high pressure sensor 33 12 7 High and low pressure side safety valves 33 12 8 Moisture indicator 33 12 9 Filter drier in the refrigerant circuit 34 12 10 Fixed speed...

Page 4: ...de of plastic and should not be used If they are still present please remove them Install devices at the valve outlets or drain piping that prevent the penetration of foreign bodies dust building debr...

Page 5: ...lete removal of the refrigerant charge For these units transfer of the refrigerant charge from the high or low pressure side is not possible nor permitted During any handling maintenance and service o...

Page 6: ...ills from the skin with soap and water If liquid refrigerant enters the eyes immediately and abundantly flush the eyes with water and consult a doctor Never apply an open flame or live steam to a refr...

Page 7: ...See chapter 1 1 Installation safety considerations 2 2 2 Siting the unit Always refer to the chapter Dimensions and clearances to confirm that there is adequate space for all connections and service...

Page 8: ...rify that all documents for pressure containers certifi cates name plates files instruction manuals provided by the manufacturer to comply with the regulations are present Verify the free passage of a...

Page 9: ...er outlet Power wiring connection 161 237 153 470 160 237 153 470 1058 900 700 700 1044 600 625 901 700 2 2 1 1 4 4 4 4 5 3 3 3 2 BW10 020 045 unit with top connections option 274 901 938 86 105 104 1...

Page 10: ...1044 1058 1463 704 600 625 700 379 4 4 4 4 5 2 2 1 1 3 3 398 153 161 623 1021 142 237 2 2 1 1 398 153 470 398 161 142 623 2 2 1 1 Legend All dimensions are in mm Evaporator Condenser Safety valve Cle...

Page 11: ...The water and electrical connections are identical to those of the standard unit 1014 1014 1058 600 1841 900 700 700 700 4 4 4 4 Legend All dimensions are in mm Evaporator Condenser Safety valve Clea...

Page 12: ...0 900 700 253 142 168 142 80 1474 901 938 880 700 700 2 1 4 4 4 4 4 Legend All dimensions are in mm Evaporator Condenser Safety valve Clearances required for maintenance see note Control box Water inl...

Page 13: ...0 unit with condenser hydronic module option 270 3 12 BW10 050 090 unit with evaporator condenser hydronic modules options 116 270 Legend All dimensions are in mm Evaporator Condenser Safety valve Cle...

Page 14: ...14 BW10 050 090 stackable unit option 273 NOTE The water and electrical connections are identical to those of the standard unit Legend All dimensions are in mm Evaporator Condenser Safety valve Clear...

Page 15: ...option 272 kg 2 7 2 8 2 8 2 9 2 9 3 9 7 2 7 6 7 9 8 4 10 5 Oil 160SZ Charge per compressor l 3 3 3 3 3 3 3 3 3 3 6 3 3 3 3 3 3 3 3 3 6 Evaporator Direct expansion plate heat exchanger Water volume l 3...

Page 16: ...wer input and 360 V 4 5 Short circuit stability current TN system standard unit with main disconnect switch BW10 020 025 030 035 040 045 050 060 070 080 090 Value without upstream protection Short ter...

Page 17: ...ps 20 25 30 35 40 45 50 60 70 80 90 1 Nominal efficiency at full load and nominal voltage 82 82 82 82 82 82 82 82 82 82 82 1 Nominal efficiency at 75 rated load and nominal voltage 82 82 82 82 82 82 8...

Page 18: ...unit 5 The factory installed disconnect switch es circuit breaker s is are of a type suitable for power interruption in accordance with EN 60947 6 The units are designed for simplified connection on...

Page 19: ...10 K unit without hydronic module Maximum flow rate for an available pressure of 20 kPa unit with low pressure hydronic module or 50 kPa unit with high pressure hydronic module Maximum flow rate for a...

Page 20: ...ethylene glycol l 100 70 35 150 100 50 35 ethylene glycol l 85 55 30 130 85 45 5 10 Expansion tank The expansion tank is supplied with a pressure of 1 bar relative 20 The maximum operating pressure f...

Page 21: ...6 7 8 9 10 11 12 13 5 12 Plate heat exchanger pressure drop includes internal piping Evaporator standard unit without hydronic module BW10 020 045 BW10 050 090 1 BW10 020 2 BW10 025 to BW10 030 3 BW10...

Page 22: ...e 100 x max deviation from average voltage Average voltage Example On a 400 V 3 ph 50 Hz supply the individual phase voltages were measured to be AB 406 V BC 399 AC 394 V Average voltage 406 399 394 3...

Page 23: ...imensional drawings supplied with the unit The water pipes must not transmit any radial or axial force to the heat exchangers nor any vibration The water supply must be analysed and appropriate filter...

Page 24: ...e Do not introduce any significant static or dynamic pressure into the heat exchange circuit with regard to the design operating pressures Before any start up verify that the heat exchange fluid is co...

Page 25: ...to ensure correct flow control With the pressure loss generated by the control valve in the hydronic system the valve is able to impose the system pressure flow curve on the pump pressure flow curve...

Page 26: ...rence Entering water pressure reading Leaving water pressure reading O F F O F F Example Unit with a given nominal flow rate of 4 8 l s Water flow rate l s Legend 1 Unit pump curve 2 Plate heat exchan...

Page 27: ...8 9 50 60 70 80 90 100 110 120 130 140 150 160 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 50 70 90 110 130 150 170 190 210 0 1 2 3 4 5 6 7 8 Condenser 9 2 Available static system pressure fixed or varia...

Page 28: ...iable speed low pressure pumps units with hydronic module Evaporator 1 BW10 020 2 BW10 025 to BW10 030 3 BW10 035 4 BW10 040 5 BW10 045 6 BW10 050 7 BW10 060 8 BW10 070 9 BW10 080 10 BW10 090 1 BW10 0...

Page 29: ...e speed pump High pressure pumps BW10 options 116J 270J Pressure head kPa Water flow rate l s 1 BW10 020 050 2 BW10 060 080 3 BW10 090 0 20 40 60 80 100 120 140 160 180 200 220 0 1 2 3 4 5 6 7 8 9 10...

Page 30: ...30...

Page 31: ...a condensate pan must be added under the unit that collects 100 of the condensate If work is required in a control box or on the compressor wiring the phase order must be verified with a quick test r...

Page 32: ...lubricant shown on the compressor name plate polyolester oil ref POE 160SZ 12 3 Evaporators and condensers The evaporators and condensers are single circuit plate heat exchangers They are tested and s...

Page 33: ...rbidden Only the replacement of the complete heat exchanger by an original heat exchanger supplied by the manufacturer is permitted The replacement must be carried out by a qualified technician The he...

Page 34: ...essure curve The system flow rate is automatically adjusted via the frequency converter built into the pump based on the heat rejection load on the drycooler The maximum permitted concentration of the...

Page 35: ...o be installed on the drycooler for communication with the unit via a bus Permits the use of an energy efficient plug and play system Control of multi source heating system 157 Additional control box...

Page 36: ...If an oil draining or recovery operation becomes necessary the fluid transfer must be made using mobile containers 14 2 General unit maintenance Keep the unit itself and the space around it clean and...

Page 37: ...stress on the compressor motor when the system has been evacuated There is a risk of internal short circuits between the motor windings Do not use additives for leak detection Do not use CFCs HCFCs a...

Page 38: ...sor problems The following periodic preventive maintenance checks are strongly recommended Check the operating conditions evaporating tempera ture condensing temperature discharge temperature heat exc...

Page 39: ...rs disconnect switch and transformer Check the phase direction upstream of the unit and in the customer s electrical data table Check the status of the contactors and fuses Carry out a quick test refe...

Page 40: ...re has been connected Electrical circuit protection has been sized and installed properly All terminals are tight All cables and thermistors have been inspected for crossed wires All plug assemblies a...

Page 41: ...reater than unit s minimum flow rate Total l s meets job specified requirement of l s Perform TEST function indicate positive result WARNING Once power is supplied to the unit check the display for an...

Page 42: ...VMGFT102...

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