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77

Danfoss District Energy 

VI.HE.A1.02 

DKDHR

Instructions for installation and use 

Akva Lux II TDP-F

4.0  Enduser instructions, General

Instructions

Please read these instructions carefully.

The manufacturer accepts no liability for loss or damage resulting from 

failure to comply with these instructions. Read and follow these instruc-

tions carefully to prevent the risk of physical injury and/or damage to 

property. Exceeding the recommended operating parameters appreci-

ably increases the risk of personal injury and/or damage to property.

Installation, commissioning and maintenance must be carried out 

by qualified and authorised personnel (both plumbing and electrical 

work).

Once the station has been installed and is operating, there is 

nor-

mally

 no need to alter the settings or other functions. The district 

heating substation is very reliable and easy to operate.

If necessary, you can change the temperature settings as described 

on page 8. For more detailed information about the substation, see 

the sections concerning installation and commissioning.

Description

These instructions apply to substation types Akva Lux II TDP-F, which 

are district heating substations for direct heating for single-family, 

semi-detached and terraced houses as well as flats. With one heating 

circuit and instantaneous water heater for domestic hot water heating.

The Akva Lux II TDP-F, Type 004U8264 is fully enclosed in an EPP insula-

tion box as a standard.

Akva Lux II TDP-F substations are fitted with a differential pressure con-

troller that maintains a constant pressure in the heating circuit(s). The 

supply temperature to the radiators is always identical to the district 

heating supply temperature. The room temperature is adjusted solely 

using the radiator thermostats. 

The Akva Lux II TDP-F variants are designed for wall mounting and 

are available as built-in variant with a recess box or as wall-mounted 

variant.

The Akva Lux II TDP-F, types 004U8264 and 004U8089 are supplied 

with bypass thermostat mounted before heat meter (bypass con-

sumption is registered by the heat meter).

For fully insulated Akva Lux II TDP-F, type 004U8264, please note that 

a fitting set can be ordered separately to enable a change of feature, 

so that bypass consumption is not registered by the heat meter.

Akva Lux II TDP-F, type 004U8044 is supplied with bypass thermostat 

mounted after heat meter (bypass consumption is not registered by 

the heat meter).

We recommend regular inspections of the substation - ideally in con-

nection with readings of the district heating meter. 

Pay special attention to any leaks and an excessively high return tem-

perature in the district heating circuit (poor cooling of the district heat-

ing water). Cooling – i.e. the difference between the supply and return 

temperature of the district heating water – has a significant effect on 

the overall economy. Therefore, it is important to focus on the supply 

and return temperature in the heating system. 

The difference should typically be 30–35°C in systems that operate 

with radiators. In systems that feature floor heating, the difference 

is typically 5–10°C. In these systems, it is important that the supply 

temperature does not exceed 35°C.

Please note

 that a low district heating return temperature is directly 

related to the return temperature from the heating/floor heating circuit 

and the return temperature of the domestic hot water recirculation (in 

systems with domestic hot water recirculation). It is therefore important 

to focus on these return temperatures.

Warning! Hot surfaces

Parts of the substation may be very hot and can cause burn in-

juries. Be very careful when you are in the immediate vicinity of 

the unit.

Warnings about high pressure and high temperature

The maximum supply temperature in the district heating net-

work can be up to 90°C and the operating pressure can be up 

to 10 bar. This may result in a risk of scalding from touching the 

substation and from outflow of the medium (water/steam). Ex-

ceeding the substation design data and operating parameters for 

pressure and temperature carries an appreciable risk of personal 

injury and/or damage to property.

Emergencies

In the event of fire, leaks or other hazards, immediately shut off 

all sources of energy to the substation, if possible, and call for 

appropriate assistance.

If the domestic hot water is discoloured or malodorous, shut off 

all ball valves on the substation notify all users and call for profes-

sional assistance without delay.

Cooling from the water heater alone:

During tapping, the level of cooling will typically be 30–35°C. When 

domestic hot water is not being tapped, it is completely normal for the 

return temperature from the water heater to rise slightly. In this situa-

tion, the district heating meter will register very modest consumption 

as the volume of water is very small. 

On substations with recirculation, the heat meter registers the heat 

loss in the recirculation pipe.

Irregularities

When reading the meters, check all joints and connections for leaks. 

If you identify any irregularities/leaks, contact your professional 

provider for assistance.

 

Check the troubleshooting section before contacting your 

professional provider.

Summary of Contents for Akva Lux II TDP-F

Page 1: ...Danfoss District Energy MAKING MODERN LIVING POSSIBLE Akva Lux II TDP F Instructions for installation and use...

Page 2: ...9 7 0 Installation instructions Getting started 10 8 0 Installation instructions general 11 9 0 Installation instructions recirculation connection 14 9 1 Installation instructions recirculation conne...

Page 3: ...7 Air vent 23 Sensor pocket for heat meter 24 Fitting piece for heat meter 38 PTC2 P controller 40 Thermostat for bypass circulation 52 Zone valve 60 Fitting piece for DCW meter Please note that the b...

Page 4: ...4 Differential pressure controller 5 Dirt strainer 6 Non return valve 17 Air vent 23 Sensor pocket for heat meter 24 Fitting piece for heat meter 38 PTC2 P controller 40 Thermostat for bypass circula...

Page 5: ...ial pressure controller 5 Dirt strainer 5A Dirt strainer with plug 6 Non return valve 17 Air vent 23 Sensor pocket for heat meter 24 Fitting piece for heat meter 30 Return temperature limiter 38 PTC2...

Page 6: ...kva Lux II TDP F with bypass thermostat mounted before heat meter Type 004U8044 Akva Lux II TDP F with bypass thermostat mounted after heat meter Connections 1 Domestic cold water DCW 2 Domestic hot w...

Page 7: ...deally in con nection with readings of the district heating meter Pay special attention to any leaks and an excessively high return tem peratureinthedistrictheatingcircuit poorcoolingofthedistrictheat...

Page 8: ...hermostat Thermostat Fig 2 that keeps the branch pipe warm in the summer or regulates the circulation temperature if domestic hot water recir culation has been established in the hot water system The...

Page 9: ...s far as possible do not lift the substation by the pipes Lifting by the pipes may cause leaks REMEMBER to retighten Disposal Dispose of the packaging in accordance with the local regulations for disp...

Page 10: ...sub station on a solid wall using two sturdy bolts screws expan sion bolts or similar 3 Mount ball valves not part of the delivery on the substation and make sure that they are closed when connnecting...

Page 11: ...Please note that the connections features EPDM rubber gaskets Therefore it is important that you DO NOT OVERTIGHTEN the union nuts Over tightening may result in leaks Leaks caused by over tightening o...

Page 12: ...ball valves on the domestic cold water and the do mestic hot water supply Loosen the union nuts at both ends of the fitting piece and remove it Fit the cold water meter remember to insert gaskets Afte...

Page 13: ...room thermostat keeps the temperature at a constant level in the whole apartment according to the set room parameters Consult additional maintenance instructions for room thermostat for further infor...

Page 14: ...ation the substation must be connected to the recirculation system The circulation set for recirculation connection is not standard equipment The set must be purchased as extra equipment We recommend...

Page 15: ...controller Fig 4 Loosen union nuts and remove the existing capillary tube between the bypass thermostat and the T piece as shown in fig 4 Fig 5 Plug the hole with ball C and union nut D Fig 6 Fit new...

Page 16: ...hten the union nut again Fig 12 Please note that the arrow on the back of the housing indicates the dirction of flow Please note the position of the arrow as shown in the photo to your right Fig 13 Fi...

Page 17: ...nipple A in the DHW controller pack Fig 3 Fit pipe bushing B in the DHW controller Fig 4 Remove the existing capillary tube and union nut from bypass thermostat and angle piece do not re use Fig 5 Plu...

Page 18: ...fasten by means of two screws I Fig 9 Mount non return valve J and hexagon nipple K in the pump as shown in the photo to your right Fig 10 Loosen union nut Fig 11 Turn pump motor head by 180 degrees T...

Page 19: ...structions 1 Start by shutting off all connections to the substation 2 First follow the instructions for Fig 1 2 and 3 on page 16 3 Then demount 3 4 plug in T piece pos A as illustrated in fig 1 4 Rem...

Page 20: ...non return valve to the recir culation pipe with flow direction towards the substation A safety valve must be mounted in the DCW inlet For recirculation connection please refer to installation instru...

Page 21: ...Allen key Fig 2 Mount hexagon nipple A in the DHW controller pack and mount hexagon nipple C and union nut D in hexagon nipple A for fitting of recirculation pipe Fig 3 Fit pipe bushing B in the DHW...

Page 22: ...mount hexagon nipple C and union nut D in hexagon nipple A for fitting of recirculation pipe Fig 3 Fit pipe bushing B in the DHW controller Fig 4 Remove the existing capillary tube and union nut from...

Page 23: ...ust be mounted before the heat meter Please follow the below instructions 1 Start by shutting off all connections to the substation 2 First follow the instructions for Fig 1 2 and 3 on page 21 3 Then...

Page 24: ...insulation Fig 1 Remove the nipples plugs from the domestic hot water controller use a 6 mm Allen key Fig 2 Mount hexagon nipple A in the DHW controller pack Fig 3 Mount circulation pipe C incl hexag...

Page 25: ...before the substation is prepared for recirculation i e the by pass thermostat must be mounted before the heat meter Please follow the below instructions 1 Start by shutting off all connections to the...

Page 26: ...ng controllerPM2 P Fig 1b RegulationofthehotwatertemperaturePTC2 P SettheDHWtemperaturebymovingtheadjusterlevertowards hotter or colder Startbyturningtheleverclockwise untilitstops untilyou cannot tur...

Page 27: ...a differential pressure controller type TD200 is mount ed in Akva Lux II TDP F types 004U8089 and 004U8044 This type of differential pressure controller is preset from factory and should not be adjust...

Page 28: ...eflowreg ulator automatically equalizes all changes in pressure within a large pressurerange normally1to10bar andtherebyensuresaconstant flow regardless of water supply pressure Even at low pressures...

Page 29: ...Max 4 5Watt For more information about the pump please refer to enclosed instal lation and maintenance instructions WILO STAR Z NOVA Installation and operating instructions D Einbau und Betriebsanlei...

Page 30: ...isusedonthesecondaryside Ifitbecomes necessarytocleantheexchangerwithacid thiscanbedoneasshown on the drawing to the right Brazed plate heat exchangers can withstand rinsing with a dilute acid sulutio...

Page 31: ...e a year Check all connections for leaks If you identify a leak replace the gaskets and retighten the pipe connec tions Check that the safety valve on the cold water supply is functioning correctly Ch...

Page 32: ...Clean dirt strainer Poor cooling Too small heating surface too small radiator in relation to the total heating requirement of the building Poor utilization of existing heating surface Increase total h...

Page 33: ...tion pump out of operation not part of the dly Check whether the pump is running whether the pump is receiving power control that there is no air in the pump housing see pump manual No domestic hot wa...

Page 34: ...used in accordance with our instructions EU Directives EMC Directive 2004 108 EEC EN 61000 6 1 2007 Electromagnetic compatibility Generic standard Immunity for residential commercial and light indust...

Page 35: ...comply with all technical regulations and the applicable legislation in every respect Installation and commissioning must only be performed by trained authorised personnel The substation is checked in...

Page 36: ...Produced by Danfoss Redan A S 09 2012 VI HE A1 02 Danfoss Redan A S District Energy Omega 7 S ften DK 8382 Hinnerup Tel 45 87 43 89 43 Fax 45 87 43 89 44 redan danfoss com www redan danfoss dk...

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