background image

Danfoss FT1370 Crimp Machine Operator’s Manual

AQ445452685725en-000101

© Danfoss FT1370 Crimp Machine Operator’s Manual | 2023.03. | 3

 WARNING

Failure to follow Aeroquip process and product instructions and 
limitations could lead to premature hose assembly failures, resulting 
in property damage, serious injury or death.

Aeroquip fitting tolerances are engineered to match Aeroquip 
hose tolerances. The use of Aeroquip fittings on hose supplied by 
other manufacturers and/or the use of Aeroquip hose with fittings 
supplied by other manufacturers, may result in the production of 
unreliable and unsafe hose assemblies and is neither recommended 
nor authorized by Danfoss.

Read and understand the operator’s manual before attempting to 
operate any equipment.

Danfoss hereby disclaims any obligation or liability (including 

incidental and consequential damages) arising from breach of 

contract, warranty, or tort (Under negligence or strict liability 

theories) should Aeroquip hose, fittings or assembly equipment 

be used with the hose, fittings or assembly equipment supplied by 

another manufacturer, or in the event that product instructions for 

each specified hose assembly are not followed. 

!

Safety Instructions

Safety Instructions

1.  PREVENT UNAUTHORIZED OPERATION. Do not permit 

anyone to operate this equipment unless they have read and 
thoroughly understand this manual.

2.  WEAR SAFETY GLASSES.

3.  AVOID PINCH POINTS. Do not rest your hand on the crimp 

ring. Keep your hands clear of all moving parts. Do not allow 
anyone, other than the operator, close to the equipment while 
it is in operation.

4.  MAINTAIN DIES WITH CARE. Dies used in the FT1370 crimp 

machine are hardened steel, offering the best combination of 
strength and wear resistance for long life. Hardened dies are 
generally brittle and care should be taken to avoid any sharp 
impact. Never strike a die with a hardened instrument.

5.  USE ONLY SPECIFIED AEROQUIP PRODUCTS. Make hose 

assemblies using only Danfoss hose and fittings specified for 
this assembly equipment.

6.  VERIFY CORRECT CRIMP DIAMETERS. Check and verify correct 

crimp diameters of all fittings after crimping. Do not put any 
hose assemblies into service if the crimp diameters do not 
meet Aeroquip crimp specifications.

7.  Make sure all dies are completely in place and the cage is 

positioned properly on the pressure plate.

8.  DO NOT OVER PRESSURIZE. Do not exceed the 10,000 psi 

hydraulic pressure supplied to the machine. This setting is 
preset at the factory and should not require adjustment.

NOTE: All components used to connect the pump and crimp 
cylinder must meet the criteria set forth in the Material 
Handling Institute Specification #IJ100 for hydraulic jacking 
applications.

9.  DIE CHANGE. Do not insert/remove dies while the power is on.

10.  SECURE THE EQUIPMENT TO A STABLE WORK SURFACE. Prior to 

operation, secure the crimp machine to a stable work surface 
to prevent the equip¬ment from tipping.

11.  UNPLUG THE POWER SUPPLY WHEN NOT IN USE.

12.  KEEP WORK AREA CLEAN. Cluttered areas and benches invite 

accidents. 

NOTE

 

Your new crimper has been calibrated and filled with hydraulic oil in the factory. Do not remove any plugs or caps until necessary. 

Excess air in the hydraulic system may cause erratic cylinder movement during retract. Refer to the Setup and Assembly section for 

instructions on removing air from the hydraulic system.

Summary of Contents for Aeroquip FT1370

Page 1: ...Operator s Manual Aeroquip by Danfoss FT1370 Crimp Machine ...

Page 2: ... 4 Accessories 4 Set up and Assembly 5 Operating Instructions FT1370 Operating Principle 6 Loading and Unloading Die Cages 6 Shim Selection 6 Crimping Procedure 7 Maintenance Maintenance Intervals 8 Machine Maintenance Procedures 8 Die Cage Maintenance Procedures 8 Crimp Machine Components 9 Die Cage Components 10 Shim Sets 10 Die Cage and Shim Selection for MatchMate Plus Hoses 11 ...

Page 3: ...peration 4 MAINTAIN DIES WITH CARE Dies used in the FT1370 crimp machine are hardened steel offering the best combination of strength and wear resistance for long life Hardened dies are generally brittle and care should be taken to avoid any sharp impact Never strike a die with a hardened instrument 5 USE ONLY SPECIFIED AEROQUIP PRODUCTS Make hose assemblies using only Danfoss hose and fittings sp...

Page 4: ...ings Flat field crimp fittings Barrel field crimp fittings Internal skive fittings Hoses that require a positive stop including the following Danfoss hoses 2807 2808 FC186 FC465 FC469 FC505 Accessories Die Cage Conversion Kit For conversion of any FT1330 die cage for use with the Aeroquip ProCrimp 1370 crimp machine Contains components necessary to convert one die cage Part Number FT1380 2 3 Match...

Page 5: ...p make sure it has the requirements listed in the Specifications section on the previous page 5 Place the pump on the work surface to the right of the crimper Install the 2083 6 6S adapter and the other half of the FD35 quick disconnect coupling to the pump pressure port 6 Connect the FD35 coupling to complete the hydraulic circuit 7 Important Remove excess air from the hydraulic system This can b...

Page 6: ...shim on one of the tie bars Crimp Diameter Control The crimp diameter of a hose fitting is dependent on the combination of die cage and shim selected Refer to JA906 for proper die cage and shim selection The cylinder of the machine will fully extend for each crimp Assuming the same die cage is used a smaller shim pro duces a larger crimp diameter and a larger shim produces a smaller crimp diameter...

Page 7: ...s fitting is shown in Figure A 5 Completion of crimp cycle When the fitting is fully crimped the cylinder will stop This can be verified by the location of the shim on the tie bar If the shim has passed completely into the black portion of the tie bar the top of the shim will be in line with the bottom of the red decal the crimp is complete If shim is still in the red portion of the tie bar the cy...

Page 8: ...FF91455 is an 16 ounce container that will provide sufficient lubricant for about 10 000 crimps Periodically remove PTFE grease residue that has built up on the sides of the dies and the crimp ring during the crimping process PTFE grease residue becomes contaminated with metal and plating chips and airborne contaminants which can cause pre mature wear of the dies and crimp ring It should carefully...

Page 9: ...port Bracket 11 12 FT1370 3 11 1 2 13 x 1 25 Lg SHCS 12 1 FT1370 3 12 3 8 16 x 2 25 Lg FHCS 13 1 FT1370 3 13 1 2 13 x 50 Lg Brass Tip SHSS 14 4 FT1370 3 14 1 4 20 x 50 Lg SHCS 15 1 FD35 1000 06 06 FD35 Coupling Item Qty Part Number Description 16 1 2089 06 06S Elbow Adapter 17 1 2083 6 6S Adapter 18 1 FK3812GGG0720 Hose Assembly 19 1 FT1380P 2 2 Hand Pump 1 FT1310 2 6 Air Oil Pump 1 FT1310 2 9 12 ...

Page 10: ...Screw 4 5 FT1330 2 9 66 FT1330 2 6 6 Spacers 4 6 FT1380 2 9 1 FT1380 2 9 1 Back Plate 1 The FT1380 200 NO FT1380 2 9 requires 16 springs and the FT1380 201 NO FT 1380 2 9A requires 8 springs FT1370 5 1 GH194 with TTC Fittings 4 through 20 FT1370 5 2 GH195 with TTC Fittings 4 through 20 FT1370 5 3 GH663 FC211 FRH1AT FC613 with TTC Fittings 4 through 20 FT1370 5 4 GH781 FC579 FC735 with TTC Fittings...

Page 11: ...6 M210 427 8 M240 323 10 M280 378 12 M320 402 16 M370 048 20 M465 176 GH194 Die Cage Shim 4 M150 402 6 M180 308 8 M240 441 10 M240 176 12 M320 471 16 M370 142 20 M420 122 FT1370 Die Cage Shim Selection for MatchMate Plus Hoses GH781 Die Cage Shim 4 M150 288 6 M210 461 8 M240 351 10 M280 415 12 M320 488 16 M370 202 20 M465 308 GH493 Die Cage Shim 6 M210 270 8 M280 461 10 M280 202 12 M320 215 16 M42...

Page 12: ...oss hoses fittings and tooling provide the ultimate fluid conveyance solutions for a variety of equipment and applications around the world We proudly engineer to support a sustainable future for tomorrow To learn more please visit http www danfoss com en about danfoss our businesses power solutions Danfoss Power Solutions 14615 Lone Oak Road Eden Prairie MN 55344 USA Phone 952 937 9800 Danfoss Po...

Reviews: