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Attach the mixing fan cable in-line connector.
Insert the mixing fan into the fan housing with the label facing the open side of the housing.
With the mixing fan label facing up, snap the mixing fan assembly into the slot in the power terminal mounting plate.
For IP21/Type 1 and IP54/Type 12 enclosures only, fasten 3 screws (T25) at the bottom of the drive.
For IP20/Chassis enclosures only, fasten 3 M8 nuts.

3.5 Installing the Motor Terminal Block

To install the motor terminal block, use the following steps. Refer to 

3.1 Kit Overview

.

Procedure

Position the motor terminal block by sliding it upward under the 2 metal clips on the power terminal mounting plate.
Fasten 2 screws (T25) at the lower end of the motor terminal block.
Tighten the hex busbars onto the PEM studs on the IGBT output busbars.

The shorter hex busbar is the middle hex busbar (V). Torque to 9.6 Nm (85 in-lb).

Place 3 Nomex® tubes in the drive, 1 around each hex busbar at the center of the 3 current sensors.

Place the shorter tube (marked with a red line) around the middle hex busbar.

Install the W motor busbar:

Fasten 1 screw (T30) in the current sensor end of the busbar.
Fasten 1 thread-forming screw (T25) in the middle of the busbar.

Install the V motor busbar:

Fasten 1 screw (T30) in the current sensor end of the busbar.

The V screw is shorter than the U and W screws.

Fasten 1 thread-forming screw (T25) in the middle of the busbar.

Install the U motor busbar:

Slide the insulator sleeve over the U busbar.
Fasten 1 screw (T30) in the current sensor end of the busbar.
Fasten 1 thread-forming screw (T25) in the middle of the busbar.

Position the new EMC shield between the mains terminal block and motor terminal block and secure with 2 screws (T25).
Reconnect wiring to the motor terminals.
Attach the U/V/W terminal label.

3.6 Installing the Brake/Regen Terminal Block

If the brake option or regen/load share option is present, reinstall the brake/regen terminal block using the following steps.

Procedure

Position the brake/regen terminal block in the drive on top of the motor terminal block.
Secure 2 screws (T40) in the terminal block.
Install the R(-) busbar:

Fasten 1 M8 nut (13 mm) at the upper end of the busbar.
Fasten 1 M4x8 thread-forming screw (T20) in the busbar at the terminal block.

Install the R(+) busbar:

Fasten 1 screw (T40) at the upper end of the busbar.
Fasten 1 thread-forming screw (T25) in the busbar at the terminal block.

Reconnect the brake or regen/load share wiring.

3.7 Installing the Mains Terminal Block

To install the mains terminal block, use the following steps. Refer to 

3.1 Kit Overview

.

Procedure

Place the mains terminal block in position by sliding it under the 2 metal clips on the power terminal mounting plate.
Secure 2 screws (T25) in the lower end of the mains terminal block.
If removed previously, fasten 1 screw (T25) in the EMC shield below the terminal block.

AN275538690239en-000101 / 130R0721

12 | Danfoss A/S © 2022.11

Reassembly

300 A Current Sensor Kit for D1h/D3h/D5h/D6h Drives

Installation Guide

Summary of Contents for 176F6516

Page 1: ...em Quantity EMC shield 1 M8 flange nut 3 M5x16 countersunk screw 3 Terminal plate 3 R S T terminal label 1 M10x30 machine screw 6 M10 hex nut 6 Mains terminal block 1 M5x12 screw 11 M5x16 thread formi...

Page 2: ...IGBT output busbar 3 Hex busbar support bracket 1 M6 nut 3 M6x24 screw 3 Hex busbar 3 Nomex tube 3 300 A current sensor 3 M4x10 thread forming screw 6 Wire harness current sensor cables 1 M5x11 threa...

Page 3: ...ts are off Failure to wait 20 minutes after power has been removed before performing service or repair work can result in death or serious injury Stop the motor Disconnect AC mains permanent magnet ty...

Page 4: ...ions Remove 3 M8 nuts 13 mm at the top of the AC input busbars 1 per phase Remove 3 M8 nuts 13 mm at the bottom of the AC input busbars 1 per phase Remove 1 M8 nut 13 mm from the center busbar Remove...

Page 5: ...ter to the side channels of the drive Remove the RFI filter and unplug the RFI cable from MK100 on the RFI filter card AC fuses and RFI filter Remove the AC fuses by removing 6 M8 nuts 13 mm 1 at each...

Page 6: ...inals are labeled R and R Remove the R busbar Unfasten 1 M4x8 thread forming screw T20 from the busbar at the terminal block Unfasten 1 screw T40 at the upper end of the busbar Remove the R busbar Unf...

Page 7: ...crewdriver under each of the mixing fan release tabs Lift to free the fan and housing from the power terminal mounting plate Unplug the mixing fan in line cable connector Remove 4 thread cutting screw...

Page 8: ...s T20 from the corners of the mounting plate Remove 1 screw T25 from the top center of the mounting plate Remove the DC bus rails Remove 2 nuts 10 mm from the lower end of the DC bus rails 1 per bus r...

Page 9: ...6 8 9 1 14 15 13 16 17 18 19 20 21 23 22 24 25 28 26 27 29 Illustration 4 Exploded View and Parts List of 300 A Current Sensor Kit AN275538690239en 000101 130R0721 9 Danfoss A S 2022 11 Reassembly 30...

Page 10: ...screws T30 2 at the top of each IGBT output busbar Fasten 3 thread forming screws T25 1 at the top of each IGBT output busbar Install the new hex busbar support bracket Position the bracket over the 3...

Page 11: ...the power terminal mounting plate by fastening 6 thread forming screws T20 2 per sensor Torque screws to 2 0 Nm 17 7 in lb Connect the wire harness by attaching 3 current sensor cables to the back of...

Page 12: ...g screw T25 in the middle of the busbar Install the U motor busbar Slide the insulator sleeve over the U busbar Fasten 1 screw T30 in the current sensor end of the busbar Fasten 1 thread forming screw...

Page 13: ...input busbars 1 per phase Position the 3 AC fuses in the drive Fasten 6 M8 nuts 13 mm 1 at each end of the 3 fuses Position the air baffle in the drive and fasten with 4 screws T25 RFI filter only Co...

Page 14: ...oducts already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the re...

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