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NOTICE

APPROVALS AND CERTIFICATIONS

This VLT

®

 Parallel Drive Modules bus bar kit is UL 508C

compliant. These installation instructions describe how to
install Danfoss-supplied bus bars which, if followed, meet
specific agency approvals and certifications. Seek agency
approvals or certifications apart from Danfoss if designing
and building other configurations.

Installing DC-link Bus Bars

1.

Install 1 L-bracket inside the top of the enclosure on
each side. Secure each bracket with 3 M5 nuts and
torque to 2.3 N · m (20 in-lb). See 

Illustration 1.1

.

1

L-brackets

2

DC fuse with microswitch

Illustration 1.1 Installation of DC Bus Bar L-brackets above the

DC Fuses

2.

Install the 6 stand-offs onto the support plate. Torque
to 2.3 N · m (20 in-lb). Refer to 

Illustration 1.2

.

3.

Install the 2 DC-link bus bars onto the support plate
using 3 M5 nuts per bus bar. Torque to 2.3 N · m
(20 in-lb).

1

Support plate

3

DC-link bus bars

2

Stand-offs

4

M5 nut

Illustration 1.2 Installing DC-link Bus Bars onto Support Plate

4.

With the DC-link bus bars facing downward, slide the
support plate onto the L-brackets. Secure the support
plate with 6 M5 screws and torque to 2.3 N · m
(20 in-lb). Refer to 

Illustration 1.3

.

5.

Install the DC+ and DC- jumper bus bars between
the DC fuses and the DC bus bars. Refer to

Illustration 1.4

.

1

L-brackets

2

DC-link bus bar assembly (support plate and bus bars)

Illustration 1.3 Installation of DC Bus Bars onto L-brackets

Installation Instructions

Bus Bar Kit for 12-pulse, 2-drive System
VLT

®

 Series FC 102, FC 202, and FC 302

2

Danfoss A/S © 04/2016 All rights reserved.

MI92O102

Summary of Contents for 176F6489

Page 1: ... bus bar 2 AC bus bar assembly Brake terminal left 2 Brake terminal right 2 Brake terminal bracket 2 Solid AC bus bar 6 AC bus bar assembly bracket 1 S bracket 1 Flexible AC bus bars 6 AC support bracket 1 Side support 2 Safety WARNING DISCHARGE TIME The frequency converter contains DC link capacitors which can remain charged even when the unit is off High voltage can be present even when the warn...

Page 2: ...onto the support plate Torque to 2 3 N m 20 in lb Refer to Illustration 1 2 3 Install the 2 DC link bus bars onto the support plate using 3 M5 nuts per bus bar Torque to 2 3 N m 20 in lb 1 Support plate 3 DC link bus bars 2 Stand offs 4 M5 nut Illustration 1 2 Installing DC link Bus Bars onto Support Plate 4 With the DC link bus bars facing downward slide the support plate onto the L brackets Secu...

Page 3: ... 3 Microswitch 2 DC link bus bar 4 DC fuse Illustration 1 4 Installation of DC Jumper Bus Bars Installation Instructions Bus Bar Kit for 12 pulse 2 drive System VLT Series FC 102 FC 202 and FC 302 MI92O102 Danfoss A S 04 2016 All rights reserved 3 ...

Page 4: ...e the brake terminal assembly to the AC bus bar assembly bracket with 2 M8 nuts Torque to 9 6 Nm 85 in lb Refer to Illustration 1 6 3 Install the S bracket to the AC bus bar assembly bracket using 2 M5 nuts Torque to 2 3 Nm 20 in lb 1 AC bus bar assembly support bracket 4 M5 nut 2 Mounting point for lower EMI EMC shield 5 S bracket 3 Brake terminal assembly terminals and bracket 6 Studs that inser...

Page 5: ...d right brake terminals onto the brake terminal bracket using 4 M5 nuts Torque to 2 3 Nm 20 in lb 6 Secure the brake terminal assembly to the AC support bracket with 2 M8 nuts Torque to 9 6 Nm 85 in lb Refer to Illustration 1 8 1 AC support bracket 2 Brake terminal assembly terminals and bracket Illustration 1 8 Assembling the AC Support Bracket with the Drive Module 2 Brake Terminal Assembly Inst...

Page 6: ...cket motor bus bar subassembly to the side support brackets Secure each side with 2 M5 nuts and torque to 2 3 Nm 20 in lb 6 Shape the flexible bus bars to fit 7 Install the motor flexible bus bars for each drive module Refer to Illustration 1 10 7a Insert 1 M10 screw into each of the slotted holes in the motor bus bar subassembly with the screw shaft facing the front 7b Install 3 flexible motor bu...

Page 7: ... bus bar 3 Ground jumper plate 8 Side support bracket 4 M5 nut 9 Ground support bracket 5 Ground plate Illustration 1 9 Installation of Side Support Brackets and Ground Bus Bar Assembly Installation Instructions Bus Bar Kit for 12 pulse 2 drive System VLT Series FC 102 FC 202 and FC 302 MI92O102 Danfoss A S 04 2016 All rights reserved 7 ...

Page 8: ...y 5 Flexible motor bus bars 3 Motor bus bar screws for drive module 2 Illustration 1 10 Installation of Flexible Motor Bus Bars Installation Instructions Bus Bar Kit for 12 pulse 2 drive System VLT Series FC 102 FC 202 and FC 302 8 Danfoss A S 04 2016 All rights reserved MI92O102 ...

Page 9: ... module 1 5 Right EMI EMC bracket shown on drive module 1 3 Flexible motor bus bars Illustration 1 11 Installation of Front EMI EMC Bracket Assembly Installation Instructions Bus Bar Kit for 12 pulse 2 drive System VLT Series FC 102 FC 202 and FC 302 MI92O102 Danfoss A S 04 2016 All rights reserved 9 ...

Page 10: ...mbly for drive module 1 10 Ground bar support bracket 4 AC support bracket 11 Ground bar 5 Brake terminal assembly for drive module 1 12 Ground plate 6 Side support bracket 13 Lower EMI EMC shield 7 Drive module 2 Illustration 1 12 Installation of Mains Cables Installation Instructions Bus Bar Kit for 12 pulse 2 drive System VLT Series FC 102 FC 202 and FC 302 10 Danfoss A S 04 2016 All rights res...

Page 11: ...Installation Instructions Bus Bar Kit for 12 pulse 2 drive System VLT Series FC 102 FC 202 and FC 302 MI92O102 Danfoss A S 04 2016 All rights reserved 11 ...

Page 12: ...ducts already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the respective companies Danfoss and the Danfoss logotype are trademarks of Danfoss A S All rights reserved Danfoss A S Ulsnaes 1 DK 6300 Graasten vlt drives danfoss com MI92O102 MI92O102 130R0687 04 2016 ...

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