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Description

The bus bar kit is designed for the specific VLT

®

 HVAC Drive FC

102, VLT

®

 AQUA Drive FC 202, and VLT

®

 AutomationDrive FC

302 D4h-size VLT

®

 Parallel Drive Modules mounted in a Rittal

TS8 enclosure. The bus bars in this kit link 2 drive modules in
parallel.

Kit Part Number

Part number

Kit description

176F6489

Bus bar kit for the VLT

®

 Parallel Drive Modules

(12-pulse, 2-drive system)

Table 1.1 Part Number for the VLT

®

 Parallel Drive Modules

Bus Bar Kit

Items Supplied

The kit contains the following parts:

Bus bar assembly

Nut with integrated washer, M5 (10)

Nut with integrated washer, M8 (10)

Nut with integrated washer, M10 (6)

Screw, M5 x 12 mm (40)

Screw with integrated washer, M10 x 30 (6)

Stand-off, M5 x 25 (15)

Ground bus bar, 800 mm (1)

Ground plate (1)

Ground jumper plate (2)

Ground jumper bus bar (2)

Ground clamp (1)

EMI/EMC bracket, left (2)

EMI/EMC bracket, right (2)

EMI/EMC bracket, front (2)

EMI/EMC shield, lower (1)

DC bus assembly

L-brackets (2)

DC-link jumper bus bar (-) (2)

Jumper bus bar (+) (2)

DC bus support plate (1)

DC-link bus bar (2)

AC bus bar assembly

Brake terminal, left (2)

Brake terminal, right (2)

Brake terminal bracket (2)

Solid AC bus bar, (6)

AC bus bar assembly bracket (1)

S-bracket (1)

Flexible AC bus bars (6)

AC support bracket (1)

Side support (2)

Safety

WARNING

DISCHARGE TIME

The frequency converter contains DC-link capacitors, which
can remain charged even when the unit is off. High voltage
can be present even when the warning indicator lights are
off. Failure to wait 20 minutes after power has been
removed before performing service or repair work, could
result in death or serious injury.

Stop the motor.

Disconnect the AC mains, permanent magnet type
motors, and remote DC-link supplies, including
battery back-ups, UPS, and DC-link connections to
other frequency converters.

Wait 20 minutes for the capacitors to discharge fully,
before performing any service or repair work.

Measure the voltage level to verify full discharge.

Installation

NOTICE

If both a bus bar kit and a back-channel cooling kit are
being installed in the cabinet, install the back-channel
cooling kit first.

Installation Instructions

Bus Bar Kit for 12-pulse, 2-drive System
VLT

®

 Series FC 102, FC 202, and FC 302

Danfoss A/S © 04/2016 All rights reserved.

MI92O102

Summary of Contents for 176F6489

Page 1: ... bus bar 2 AC bus bar assembly Brake terminal left 2 Brake terminal right 2 Brake terminal bracket 2 Solid AC bus bar 6 AC bus bar assembly bracket 1 S bracket 1 Flexible AC bus bars 6 AC support bracket 1 Side support 2 Safety WARNING DISCHARGE TIME The frequency converter contains DC link capacitors which can remain charged even when the unit is off High voltage can be present even when the warn...

Page 2: ...onto the support plate Torque to 2 3 N m 20 in lb Refer to Illustration 1 2 3 Install the 2 DC link bus bars onto the support plate using 3 M5 nuts per bus bar Torque to 2 3 N m 20 in lb 1 Support plate 3 DC link bus bars 2 Stand offs 4 M5 nut Illustration 1 2 Installing DC link Bus Bars onto Support Plate 4 With the DC link bus bars facing downward slide the support plate onto the L brackets Secu...

Page 3: ... 3 Microswitch 2 DC link bus bar 4 DC fuse Illustration 1 4 Installation of DC Jumper Bus Bars Installation Instructions Bus Bar Kit for 12 pulse 2 drive System VLT Series FC 102 FC 202 and FC 302 MI92O102 Danfoss A S 04 2016 All rights reserved 3 ...

Page 4: ...e the brake terminal assembly to the AC bus bar assembly bracket with 2 M8 nuts Torque to 9 6 Nm 85 in lb Refer to Illustration 1 6 3 Install the S bracket to the AC bus bar assembly bracket using 2 M5 nuts Torque to 2 3 Nm 20 in lb 1 AC bus bar assembly support bracket 4 M5 nut 2 Mounting point for lower EMI EMC shield 5 S bracket 3 Brake terminal assembly terminals and bracket 6 Studs that inser...

Page 5: ...d right brake terminals onto the brake terminal bracket using 4 M5 nuts Torque to 2 3 Nm 20 in lb 6 Secure the brake terminal assembly to the AC support bracket with 2 M8 nuts Torque to 9 6 Nm 85 in lb Refer to Illustration 1 8 1 AC support bracket 2 Brake terminal assembly terminals and bracket Illustration 1 8 Assembling the AC Support Bracket with the Drive Module 2 Brake Terminal Assembly Inst...

Page 6: ...cket motor bus bar subassembly to the side support brackets Secure each side with 2 M5 nuts and torque to 2 3 Nm 20 in lb 6 Shape the flexible bus bars to fit 7 Install the motor flexible bus bars for each drive module Refer to Illustration 1 10 7a Insert 1 M10 screw into each of the slotted holes in the motor bus bar subassembly with the screw shaft facing the front 7b Install 3 flexible motor bu...

Page 7: ... bus bar 3 Ground jumper plate 8 Side support bracket 4 M5 nut 9 Ground support bracket 5 Ground plate Illustration 1 9 Installation of Side Support Brackets and Ground Bus Bar Assembly Installation Instructions Bus Bar Kit for 12 pulse 2 drive System VLT Series FC 102 FC 202 and FC 302 MI92O102 Danfoss A S 04 2016 All rights reserved 7 ...

Page 8: ...y 5 Flexible motor bus bars 3 Motor bus bar screws for drive module 2 Illustration 1 10 Installation of Flexible Motor Bus Bars Installation Instructions Bus Bar Kit for 12 pulse 2 drive System VLT Series FC 102 FC 202 and FC 302 8 Danfoss A S 04 2016 All rights reserved MI92O102 ...

Page 9: ... module 1 5 Right EMI EMC bracket shown on drive module 1 3 Flexible motor bus bars Illustration 1 11 Installation of Front EMI EMC Bracket Assembly Installation Instructions Bus Bar Kit for 12 pulse 2 drive System VLT Series FC 102 FC 202 and FC 302 MI92O102 Danfoss A S 04 2016 All rights reserved 9 ...

Page 10: ...mbly for drive module 1 10 Ground bar support bracket 4 AC support bracket 11 Ground bar 5 Brake terminal assembly for drive module 1 12 Ground plate 6 Side support bracket 13 Lower EMI EMC shield 7 Drive module 2 Illustration 1 12 Installation of Mains Cables Installation Instructions Bus Bar Kit for 12 pulse 2 drive System VLT Series FC 102 FC 202 and FC 302 10 Danfoss A S 04 2016 All rights res...

Page 11: ...Installation Instructions Bus Bar Kit for 12 pulse 2 drive System VLT Series FC 102 FC 202 and FC 302 MI92O102 Danfoss A S 04 2016 All rights reserved 11 ...

Page 12: ...ducts already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the respective companies Danfoss and the Danfoss logotype are trademarks of Danfoss A S All rights reserved Danfoss A S Ulsnaes 1 DK 6300 Graasten vlt drives danfoss com MI92O102 MI92O102 130R0687 04 2016 ...

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