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1.3 Installation 

Instructions for D1h/D3h/D5h/D6h Drives

Illustration 1.1

 shows an exploded view of the main components of the D3h drive. The components of the D1h/D5h/D6h drives are

similar.

1

Local control panel (LCP) and LCP cradle

10

Balance/high frequency card

2

Control card mounting plate

11

Top fan (IP20 only)

3

Power card mounting plate

12

Inrush card

4

Gatedrive card

13

DC inductor

5

RFI filter (optional)

14

SCR/diode modules

6

Gatedrive card support bracket

15

Brake IGBT module (optional)

7

Mains input terminal block

16

IGBT modules

8

Motor terminal block

17

Capacitor bank

9

Power terminal mounting plate

18

Heat sink fan

Illustration 1.1 Exploded View of D3h Drive

Installation Instructions

Inrush Card Kit for D1h–D8h Drives
VLT

®

 FC Series FC 102, FC 103, FC 202, FC 302

2

Danfoss A/S © 05/2018 All rights reserved.

MI39A102

Summary of Contents for 176F3417

Page 1: ...ailure To avoid death serious injury or equipment failure Only use qualified electricians for the installation Disconnect the drive from all power sources before installation or service Treat the drive as live whenever the mains voltage is connected Follow the guidelines in these instructions and local electrical safety codes WARNING DISCHARGE TIME The drive contains DC link capacitors which can r...

Page 2: ... 3 Power card mounting plate 12 Inrush card 4 Gatedrive card 13 DC inductor 5 RFI filter optional 14 SCR diode modules 6 Gatedrive card support bracket 15 Brake IGBT module optional 7 Mains input terminal block 16 IGBT modules 8 Motor terminal block 17 Capacitor bank 9 Power terminal mounting plate 18 Heat sink fan Illustration 1 1 Exploded View of D3h Drive Installation Instructions Inrush Card K...

Page 3: ...ns fuses 4 Remove the mains input terminal block and EMC shield 5 Remove the brake terminals if present 6 Remove the motor terminal block 7 Remove the power terminal mounting plate 8 Remove the DC bus rails 1 Screw T30 7 Nut 10 mm 2 Inrush card 8 Screw T30 3 DC busbar 9 Screw T30 4 Inrush support bracket 10 DC busbar 5 Standoff 11 mm 11 DC busbar DC coil to capacitor bank 6 DC coil to capacitor ba...

Page 4: ... installed standoffs After removing the inrush card compare the standoffs installed in the drive to the standoffs in Illustration 1 3 If the drive contains old standoffs replace them with the new standoffs included in the kit To replace the standoffs use the following steps Refer to Illustration 1 2 and Illustration 1 3 1 Remove 3 standoffs 11 mm 1 from each SCR input busbar 2 Fasten 3 new standof...

Page 5: ...the drive Refer to Illustration 1 1 See the service guide for detailed instructions for each step 1 Replace the DC bus rails 2 Replace the power terminal mounting plate 3 Replace the motor terminal block 4 Replace the optional brake terminals if present 5 Replace the mains input terminal block and EMC shield 6 Replace the AC input busbars and any power options such as RFI filter or mains fuses 7 R...

Page 6: ...ting plate Illustration 1 4 Control Card Mounting Plate and Power Card Mounting Plate 1 4 1 Accessing the Inrush Card in D2h D4h Dh7 D8h Drives To access the inrush card remove the following components from the drive Refer to Illustration 1 4 See the service guide for detailed instructions for each component 1 Remove the control card mounting plate 2 Remove the power card mounting plate Installati...

Page 7: ...20 3 Remove 5 screws T20 from the inrush card 4 Remove the inrush card from the drive and discard it 1 MK1802 7 Inrush card 2 MK1800 8 Screw T20 3 Screw T20 9 MK101 4 MK102 10 Gatedrive card 5 MK100 11 MK701 6 MK501 12 MK601 Illustration 1 5 Inrush Card and Gatedrive Card Installation Instructions Inrush Card Kit for D1h D8h Drives VLT FC Series FC 102 FC 103 FC 202 FC 302 MI39A102 Danfoss A S 05 ...

Page 8: ...tructions for each component 1 Replace the power card mounting plate 2 Replace the control card mounting plate Danfoss can accept no responsibility for possible errors in catalogues brochures and other printed material Danfoss reserves the right to alter its products without notice This also applies to products already on order provided that such alterations can be made without subsequential chang...

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