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1.1 Description

The inrush card kit includes all parts required to install the
inrush card in D1h–D8h drives.

1.1.1 Kit Ordering Numbers

Number

Kit description

176F3159 Inrush card NO 110–315 kW 400 V (T5)

176F3417 Inrush card NO 75–400 kW 690 V (T7)

176F3517 Inrush card rugged NO 110–315 kW 400 V (T5)

176F3518 Inrush card rugged NO 75–400 kW 690 V (T7)

Table 1.1 Ordering Numbers for Inrush Card Kits

1.1.2 Items Supplied

The following items are included with the inrush card kits for
D1h–D8h drives.

Item

Quantity

Inrush card

1

Standoff (for D1h/D3h/D5h/D6h drives only)

3

Installation instructions

1

Table 1.2 Items Supplied with Inrush Card Kit

1.2 Safety 

Information

Only qualified, Danfoss-authorized personnel are allowed to
install the parts described in these installation instructions.
Disassembly and reassembly of the drive must be done in
accordance with the corresponding 

service guide

.

WARNING

ELECTRICAL SHOCK HAZARD

VLT

®

 FC series drives contain dangerous voltages when

connected to mains voltage. Improper installation, and
installing or servicing with power connected, can cause
death, serious injury, or equipment failure.

To avoid death, serious injury, or equipment failure:

Only use qualified electricians for the installation.

Disconnect the drive from all power sources before
installation or service.

Treat the drive as live whenever the mains voltage
is connected.

Follow the guidelines in these instructions and local
electrical safety codes.

WARNING

DISCHARGE TIME

The drive contains DC-link capacitors, which can remain
charged even when the drive is not powered. High voltage
can be present even when the warning LED indicator lights
are off. Failure to wait the specified time after power has
been removed before performing service or repair work can
result in death or serious injury.

Stop the motor.

Disconnect AC mains and remote DC-link power
supplies, including battery back-ups, UPS, and DC-
link connections to other drives.

Disconnect or lock PM motor.

Wait for the capacitors to discharge fully. The
minimum waiting time is 20 minutes.

Before performing any service or repair work, use
an appropriate voltage measuring device to make
sure that the capacitors are fully discharged.

NOTICE

ELECTROSTATIC DISCHARGE

Follow proper ESD precautions to prevent damage to
sensitive components.

Installation Instructions

Inrush Card Kit for D1h–D8h Drives
VLT

®

 FC Series FC 102, FC 103, FC 202, FC 302

Danfoss A/S © 05/2018 All rights reserved.

MI39A102

Summary of Contents for 176F3417

Page 1: ...ailure To avoid death serious injury or equipment failure Only use qualified electricians for the installation Disconnect the drive from all power sources before installation or service Treat the drive as live whenever the mains voltage is connected Follow the guidelines in these instructions and local electrical safety codes WARNING DISCHARGE TIME The drive contains DC link capacitors which can r...

Page 2: ... 3 Power card mounting plate 12 Inrush card 4 Gatedrive card 13 DC inductor 5 RFI filter optional 14 SCR diode modules 6 Gatedrive card support bracket 15 Brake IGBT module optional 7 Mains input terminal block 16 IGBT modules 8 Motor terminal block 17 Capacitor bank 9 Power terminal mounting plate 18 Heat sink fan Illustration 1 1 Exploded View of D3h Drive Installation Instructions Inrush Card K...

Page 3: ...ns fuses 4 Remove the mains input terminal block and EMC shield 5 Remove the brake terminals if present 6 Remove the motor terminal block 7 Remove the power terminal mounting plate 8 Remove the DC bus rails 1 Screw T30 7 Nut 10 mm 2 Inrush card 8 Screw T30 3 DC busbar 9 Screw T30 4 Inrush support bracket 10 DC busbar 5 Standoff 11 mm 11 DC busbar DC coil to capacitor bank 6 DC coil to capacitor ba...

Page 4: ... installed standoffs After removing the inrush card compare the standoffs installed in the drive to the standoffs in Illustration 1 3 If the drive contains old standoffs replace them with the new standoffs included in the kit To replace the standoffs use the following steps Refer to Illustration 1 2 and Illustration 1 3 1 Remove 3 standoffs 11 mm 1 from each SCR input busbar 2 Fasten 3 new standof...

Page 5: ...the drive Refer to Illustration 1 1 See the service guide for detailed instructions for each step 1 Replace the DC bus rails 2 Replace the power terminal mounting plate 3 Replace the motor terminal block 4 Replace the optional brake terminals if present 5 Replace the mains input terminal block and EMC shield 6 Replace the AC input busbars and any power options such as RFI filter or mains fuses 7 R...

Page 6: ...ting plate Illustration 1 4 Control Card Mounting Plate and Power Card Mounting Plate 1 4 1 Accessing the Inrush Card in D2h D4h Dh7 D8h Drives To access the inrush card remove the following components from the drive Refer to Illustration 1 4 See the service guide for detailed instructions for each component 1 Remove the control card mounting plate 2 Remove the power card mounting plate Installati...

Page 7: ...20 3 Remove 5 screws T20 from the inrush card 4 Remove the inrush card from the drive and discard it 1 MK1802 7 Inrush card 2 MK1800 8 Screw T20 3 Screw T20 9 MK101 4 MK102 10 Gatedrive card 5 MK100 11 MK701 6 MK501 12 MK601 Illustration 1 5 Inrush Card and Gatedrive Card Installation Instructions Inrush Card Kit for D1h D8h Drives VLT FC Series FC 102 FC 103 FC 202 FC 302 MI39A102 Danfoss A S 05 ...

Page 8: ...tructions for each component 1 Replace the power card mounting plate 2 Replace the control card mounting plate Danfoss can accept no responsibility for possible errors in catalogues brochures and other printed material Danfoss reserves the right to alter its products without notice This also applies to products already on order provided that such alterations can be made without subsequential chang...

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