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In the event of new product developments, Dancutter reserves the right to change the technical description without advance notice.

Specifications

Control Unit

September 2020

5

Extremely flexible and user-friendly cutter that can work in 

small pipes. The stainless steel frame contains 25 or 50 m 

supply hose which the cutter is fixed direct on to. The supply 

hose is supplying air, sprinkler and power to the cutter and is 
used to push the cutter to the working position hereafter the 
control of the cutter takes place on the supplied control Unit.

Working area is 70 - 150 mm / 3 - 6 in. In order to work in 150 
mm the skip set, that is in the toolbox, have to be mounted. 
The DC 
SUPER FLEX has a built-in slip ring to the camera, which 
allows 360° continuously rotation of the milling motor There is 
also built-in lock and slip ring on the stainless steel frame, so 
the cutter can freely be moved back and forth with the supply 

hose, while working with and operating the cutter.

The camera has a side-mounted spray nozzle for cleaning 
the camera lens, which is activated on the Control Unit, from 
which the continuously rotation and forward/reverse move-

ment of the cutter is controlled by the two joystick. Cutter has 

a built-in forward/backward movement of 60 mm. Raising 
the milling motor is controlled also at one of these joysticks. 

4.0 Technical Description

External diameter: 60 mm, 2.4 in

L: 350mm - B: 300 mm - H: 150 mm

Air motor: 15000 RPM

Weight: 7 kg, 15.4 lb

Air preassure: 10 bar, 145 psi

Power supply: 24VAC

Power supply: 110 / 220 VAC

Weight: 

25 m: 58 kg, 128 lb

50 m: 71 kg, 156.5 lb

L: 1000 mm - B: 550 mm - H: 1030 mm

Air supply: 650 l/min, 22 cfm

Supply hose: 25 m or 50 m

There is a built-in 12.1 ” color monitor in the lid of the control 
unit. The cutter can move through two successive 45° bends 
in a 75 mm pipe, and a 90° bend/angle of a relined 110 mm 
pipe.

Wheels on the stainless steel frame, provides an easy and has

-

sle free movement to and from the workplace. There are 
mounted oil lubricates and water separator at the stainless 

steel frame. 

Max water content delivered by compressor per m

3

 supply air 

should be maximum: 20g/m

3

 .

Cutting engine consists of an air motor, which runs at up to 
15,000 revolutions per minute. It has an air consumption of 
650 litres/minute and need 7 bar working pressure. The com-

pact cutters are made from a resistant stainless  steel alloy 

- which gives a minimum maintenance of the cutter.

The stainless steel frame measuring: Width: 550 mm. Length: 
1000 mm. Height: 1030 mm.

Summary of Contents for DC SUPER FLEX

Page 1: ...iv vej 1 DK 8800 Viborg P 45 9651 2150 info dancutter dk dancutter com September 2020 Instructions DC SUPER FLEX Before you take this equipment in enterprise you must read these operating instructions...

Page 2: ...tructions s 7 7 0 Hose reel s 8 8 0 25M vs 50M s 9 9 0 Cutter s 10 10 0 Control unit s 11 13 11 0 Cutting tools s 14 15 12 0 Replacing the Air Motor s 16 13 0 Water Separator and Oil Lubricator s 17 1...

Page 3: ...info dancutter dk CVR VAT no 26672678 1 0 Manufactur Technical support If you experience problems with the cutter or if you have any technical questions please write to support dancutter dk Order If...

Page 4: ...the hose reel Remove the air connection before refilling with washer fluid 2 0 Model Type 3 0 Safety Instructions Screws adapter cutting tools etc must be inspected weekly for wear and damage and mus...

Page 5: ...e move ment of the cutter is controlled by the two joystick Cutter has a built in forward backward movement of 60 mm Raising the milling motor is controlled also at one of these joysticks 4 0 Technica...

Page 6: ...o that the air motor is vertical so that any moisture formation can drain out of the air motor and into the hose Only use distilled water or washer fluid on the cutter as normal water will cause lime...

Page 7: ...the switch on the Control Unit 6 0 User Instructions 9 9 and let it run for a while before opening the tap to the camera s tank 7 5 Slowly lift the cutter arm by moving the joystick 9 3 back towards t...

Page 8: ...September 2020 7 0 Hose reel 1 Base plate 2 Filling the washer fluid 3 Camera cleaning 4 Lock and Slip rings house 5 Tap for air to the tank 6 Water separator and oil lubricator 7 Cutter 6 3 2 7 4 1...

Page 9: ...September 2020 9 8 0 DC SUPER FLEX 25 M vs 50 M DC SUPER FLEX 25 DC SUPER FLEX 50...

Page 10: ...mber 2020 9 0 Cutter 1 Back forward movement 2 Rotary motor 3 Flexible hose 4 Turning point with built in slip ring and air and water sluice 5 Camera 6 Camera cleaning 7 Cutting Head 8 Grease 2 1 6 3...

Page 11: ...ERSE FW BW 6 CAMERA 7 LIGHT 8 GRINDER 9 REVERSE TURN 10 OVERLOAD TURN 11 REGULATOR 12 TURN RAISE ARM 13 CAMERA CLEAN 14 EMERGENCY 1 2 3 4 14 13 12 11 10 5 6 7 8 9 Protect the control unit on which swi...

Page 12: ...b to the left position for normal operation Turning the knob to the right makes the joystick work in reverse The arm up down function is unchanged regardless of the switch position 10 OVERLOAD TURN th...

Page 13: ...September 2020 13 Always replace the covers on the CABLE AND CONTROL UNIT after use in order to protect the power connectors Always hang the Control Unit in its place after use...

Page 14: ...ting tool is replaced by using the Allen key supplied It may be necessary to clean the bolt in the grin ding motor by which the cone milling tool is secured first DK3015 16 Dancutter recommends using...

Page 15: ...September 2020 15 DKA1022 DD9008 Dancutter recommends using the following diamond heads for concrete Dancutter recommends using the following cutting discs for iron steel DD4623 DD3015 DD9023...

Page 16: ...0 Raise the arm so that the 5mm Allen key can be inserted and loosen the screw on both sides 11 1 12 0 Replacing the Air Motor The air motor can then be pulled out and replaced Install the motor in re...

Page 17: ...s with the 1 Adjusting the mist lubricator 2 Air inlet from the compressor 3 Air outlet for the camera tank 13 0 Water Separator and Oil Lubricator air supply clean the filter if necessary The mist lu...

Page 18: ...nit mounted at the rotation point 8 4 as it would otherwise tighten and prevent the smooth rotation of the air motor Position the spotfacings facing forwards Installation of centring tool set The cent...

Page 19: ...ce the middle centring ring so that the internal clear ance allows the slip ring system to rotate Slip ring Rotary Slip ring Air motor Fixed Fixed IMPORTANT Remove the cover before installing the cent...

Page 20: ...0 Position the spotfacings facing forwards Position the spotfacings one on top of the other There is a spotfacing on each of the centring rings to indicate which side of the ring should face the air m...

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