DANA BREVINI M Series Installation And Maintenance Manual Download Page 30

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OIL LEVELS, PLUGS AND QUANTITIES

Dana Incorporated

IMM-0019EN - Installation and Maintenance Manual

Table 10:

Table 11:

Symbols:

Drain Plug

Oil Filling

Vent Plug

Oil Level

Type

N Series 2-3 Stages Oil Quantities

N002 / 003

0.4 / 0.35

0.6 / 0.55

0.5 / 0.5

0.6 / 0.55

0.5 / 0.4

N102 / 103

0.65 / 0.6

0.95 / 0.8

0.7 / 0.7

0.95 / 0.8

0.7 / 0.7

N172 / 173

0.7 / 0.65

0.95 / 0.9

0.8 / 0.8

0.95 / 0.9

0.8 / 0.7

N202 / 203

1.2 / 1.1

2.1 / 2

2 / 1.9

2.1 / 2

1.4 / 1.3

N272 / 273

1.1 / 1

2 / 1.7

1.9 / 1.5

2 / 1.7

1.3 / 1.2

N282 / 283

1.7 / 1.6

3 / 2.85

2.8 / 2.5

3 / 2.85

2.6 / 2.4

N372 / 373

2 / 1.9

3.4 / 3.3

3.1 / 3

3.4 / 3.3

2.8 / 2.6

N472 / 473

4.5 / 4

8 / 7.6

7.5 / 7

8 / 7.6

5.5 / 5

N572 / 573

7 / 6

12.8 / 11.7

11.5 / 10.5

12.8 / 11.7

8 / 7.5

N672 / 673

10 / 8.5

22.5 / 20

20 / 18

22.5 / 20

11 / 11

N772 / 773

20 / 18

35 / 32

30 / 28

35 / 32

22 / 20

N872 / 873

28 / 20

53 / 45

45 / 39

53 / 45

30 / 28

N972 / 973

53 / 50

90 / 87

82 / 80

90 / 87

70 / 65

Summary of Contents for BREVINI M Series

Page 1: ... Installation and Maintenance Manual October 2022 IMM 0019EN Gearmotors M N Series ...

Page 2: ...lish original prevails Dana shall not be liable for any misinterpretation of the content here into Photos and illustrations might not represent the exact product Copyright 2022 Dana Incorporated All content is subject to copyright by Dana and may not be reproduced in whole or in part by any means electronic or oth erwise without prior written approval THIS INFORMATION IS NOT INTENDED FOR SALE OR R...

Page 3: ... 5 1 SUITABLE EXTINGUISHING AGENTS PROTECTIVE EQUIPMENT 16 6 5 2 UNSUITABLE EXTINGUISHING AGENTS 16 7 THINKS TO CHECK BEFORE THE GEAR UNIT OR GEARED MOTOR IS INSTALLED 17 7 1 TRANSPORTATION 17 7 2 STORAGE 18 8 INSTALLING THE GEAR UNIT 19 8 1 BEFORE YOU START 19 8 2 CHECK THE SHAFT DIMENSIONS TO FIT 19 8 3 CHECK THE AMBIENT TEMPERATURE 19 8 4 CHECK THE VOLTAGE SUPPLY 20 8 5 CHECK THE MOUNTING POSIT...

Page 4: ...4 CONTENTS Dana Incorporated IMM 0019EN Installation and Maintenance Manual 12 TROUBLESHOOTING GUIDE 36 13 DISPOSAL 39 13 1 DISPOSAL OF OIL 39 13 2 DISPOSAL OF SEALING 39 13 3 DISPOSAL OF METAL 39 ...

Page 5: ...allation and Maintenance Manual 1 VERSION TRACKING 1 1 MANUAL APPLICABILITY AND SUPPORTED MODELS File name Revision Date Changes description IMM 0019EN_Rev 00 Gearmotors MN Series 00 17 10 2022 Changed layout Models Gearmotors M N Series ...

Page 6: ...nd modified gear units ask Dana Motion Systems Italia S r l for validity This manual does not cover 94 9 EC compatible gearboxes For 94 9 EC contact Dana Motion Systems Italia S r l Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Indicates an imminently hazardous situation which if not avoided could result in death or serious injury Indicates...

Page 7: ...lange Foot Mounted M Type RB With Motor Agitator Neck at Output N Type TF Without Motor and Output Flange Foot Mounted M Type Housing Size 1 9 Revision Number M R 4 7 3 90S 4 L02 10 100 Nm 20 200 Nm 30 300 Nm 40 400 Nm Stage 2 Stages 3 Stages 4 Stages 5 Stages 6 Stages For MV NV Types 90S 4 For MN NN types A06 63 B5 A09 90 B5 A13 132 B5 A25 250 B5 B06 63 B14 B09 90 B14 B13 132 B14 A28 280 B5 A07 7...

Page 8: ...M Series Abreviations Serial N Serial Number M Pos Mounting Position A Type B Motor Size Serial Number 100658986 NOTE Nameplate unit designation is a short abbreviation from the detailed designation M Pos Oil Ratio Type rpm Speed Power kW MADE IN TURKEY Serial N Oil Qty lt MR473 90 S 4B 100658986 1 1 219 6 6 M1 ISO VG 320 Mineral 4 A B MR473 90 L 4 ...

Page 9: ... 16 17 18 19 20 21 22 14 15 23 10 24 25 26 28 29 30 27 31 A 32 33 34 35 36 Parts List 1 Housing 2 Oil plug 3 Circlips 4 Bearing 5 Spacer 6 Gear 7 Bearing 8 Key 9 Gear 10 Bearing 11 Circlips 12 Cover 13 Output shaft 14 Key 15 Key 16 Seal 17 Circlips 18 Bearing 19 Spacer 20 Gear 21 Bearing 22 Circlips 23 Cover 24 Circlips Parts List 25 Bearing 26 Gear 27 Key 28 Gear 29 Bearing 30 Circlip 31 Oil plug...

Page 10: ...26 27 28 30 31 32 29 34 35 36 37 38 33 A 14 13 Parts List 1 Housing 2 Oil plug 3 Circlips 4 Bearing 5 Spacer 6 Gear 7 Bearing 8 Key 9 Gear 10 Bearing 11 Circlips 12 Cover 13 Output Flange 14 Bolt 15 Key 16 Output Shaft 17 Key 18 Seal 19 Circlips 20 Bearing 21 Spacer 22 Gear 23 Bearing 24 Circlips 25 Cover 26 Circlips 27 Bearing 28 Gear Parts List 29 Key 30 Gear 31 Bearing 32 Circlips 33 Oil plug 3...

Page 11: ...5 1 M N ADDITIONAL STAGE FOR 4 STAGE TYPES NOTE M N additional stage for 4 stage types part diagram Standard 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 4 Parts List 1 Circlips 2 Bearing 3 Gear 4 Oil plug 5 Bearing 6 Circlips 7 Shaft 8 Seal 9 Gear 10 Circlips 11 Key 12 Key 13 Bolt 14 Additional Housing 15 Screw Pin ...

Page 12: ... BEARING HOUSING WITH SOLID INPUT SHAFT 1 2 3 4 5 6 7 8 10 9 Parts List 1 Shaft 2 Circlips 3 Bearing 4 Circlips 5 Flange 6 Key 7 Gear 8 Circlips 9 Nut 10 Key 1 2 3 4 5 6 7 8 10 9 Parts List 1 Shaft 2 Circlips 3 Bearing 4 Circlips 5 B5 B14 Flange 6 Seal 7 Gear 8 Circlips 9 Nut 10 Key 1 2 3 4 5 6 7 8 9 11 10 Parts List 1 Seal 2 Nut 3 Flange 4 Shaft 5 Bearing 6 Bearing 7 Circlips 8 Gear 9 Circlips 10...

Page 13: ... to be operated in the frequency entries so that the data provided on nameplate catalogue of the gear unit is not exceeded and is accordance with the nameplate catalogue The speed range will be provided on the name plate if Dana Motion Systems Italia S r l is informed that the gear unit will be used with frequency inverter If not informed the nameplate will have a single fixed speed and only this ...

Page 14: ...ools near the gear reducer WARNING Touching hot surfaces can lead to burns Do not touch the gear reducer if their operation temperatures are too high or use suitable safety equipment like gloves WARNING Rotating machinery can lead to injuries There is danger of being trapped or pulled in Keep a sufficient distance and make safeguarding to rotating machinery See relevant norms EN349 A1 EN13857 WARN...

Page 15: ...G Hot oil can cause scalding When changing oil protect yourself against contacting hot oil DANGER If the gear unit will be used in outdoor applications the gear unit must be prevented from rain snow and dust Entering sub stances inside the gear unit from seals can damage the gear unit Observe the safety instructions for outdoor use EN12100 2010 WARNING Standard gearboxes are allowed to work in amb...

Page 16: ...the following if the gear reducer is situated in a burning environment 6 5 1 SUITABLE EXTINGUISHING AGENTS PROTECTIVE EQUIPMENT Always keep suitable extinguishing protective equipment like carbon dioxide powder foam fog easily accessible around the gear unit 6 5 2 UNSUITABLE EXTINGUISHING AGENTS WARNING High temperature produce irritating steam Use a protective breathing apparatuses WARNING Do not...

Page 17: ...damage Contact Dana Motion Systems Italia S r l for the damage and do not start to install the unit until it is agreed that the damage has no affect of operation NOTE If geared motors are used please also refer to the manual of the motor manufacturer DANGER Falling or hard placement can damage the gear unit Only use hoisting and securing equipment which is permitted for the size weight of your gea...

Page 18: ...s from snow and rain Under this condition the gear unit can be stored up to 3 year with regular check The ambient temperature should be between 5 to 60 ºC Without Packing Use protection oil for the output shaft and connection surfaces like flange surface or foot assembling surface If no packing is used and the gearbox is stored without packing the ambient temperature should be between 5 to 60 ºC T...

Page 19: ...4 9 EC conforming gear units refer to the ATEX range manual ATEX conforming gear units have name plates indicating the zone and the temperature class and are different from standard type geared units Therefore Standard units can not be installed on Potentially explosive atmospheres Type Output Shaft Diameter Output Shaft Tolerance DIN748 Up to 50mm k6 Over 50mm m6 Flange Centering Shoulder Diamete...

Page 20: ...ctric motors For different voltages please contact Dana Motion Systems Italia S r l For gear units supplied without motor refer to the motor manufacturers user manual Table 5 Basic motor connection wiring diagram DANGER Using wrong connection or voltage can damage the electric motor or environment DANGER The electric connection must be done by experienced electric technician The gearbox the motor ...

Page 21: ...gram DANGER The electric connection must be done by experienced electric technician The gearbox and the motor must be grounded to prevent potential differences of earth and gearbox motor Delayed Running Brake 220 V Sudden Brake 220 V Delayed Running Brake 24 V Sudden Brake 24 V M 3 R S T A A M 3 R S T N A M 3 S R N T A N M 3 R S T ...

Page 22: ... correct oil mentioned on the oil tables on this manual 8 8 CHECK SHAFT ENDS AND MOUNTING FACES Before you start to installing be sure that all the connection elements are free of oil and dust The output shaft may be protected by anti corrosion oil Please remove this using available solvents on your market By using this do not touch sealing lips or paint ing of the housing 8 9 COVER ABRASIVE AMBIE...

Page 23: ...be in accordance with your application Check the product catalogue for permitted radial loads and calculation Secure the gear unit using 8 8 or higher quality bolts DANGER To install the gear unit without the supplied connection points can cause serious injuries by loosening or braking the gear unit Even the gear unit is installed totally correctly according this manual be sure that no one will be...

Page 24: ...AFT ELEMENTS Use the following illustration to assemble output shaft units 1 Shaft 2 Bearing 3 Coupling Hub 9 2 CORRECT POSITION OF OUTPUT SHAFT ELEMENTS The Output Shaft unit transmission elements must placed as close as possible to the gear unit so that the radial load is as closest as possible to the gear unit 1 Hub ...

Page 25: ...ance Manual 9 3 FITTING COUPLINGS By fitting couplings be sure that there is some clearance between the two elements By fitting couplings be sure that there is no eccentricity between the two shafts By fitting couplings be sure that the two shafts are not angular miss aligned ...

Page 26: ...Every 4 000 working hours Every 10 000 working hours or every 3 years Every 25 000 working hours Check for oil leakage x Check for oil level x Check oil leakage from seal x Check Rubber buffer x Change if necessary Check Bearings Noise x Change if necessary Change Mineral Oil x See Below for details Change Synthetic PAO Oil x See Below for details Change Sealing x Change Bearing Grease x Change Be...

Page 27: ...yn SG XP 680 Klüber synth GH 6 680 Mobil Gly goyle 680 Tivela S 680 Carter SY 680 20 50 460 Degol GS 460 Energsyn SG XP 460 Aphasyn PG 460 Klüber synth GH 6 460 Mobil Gly goyle 460 Tivela S 460 Carter SY 460 25 40 5 40 320 Degol GS 320 Energsyn SG XP 320 Aphasyn PG 320 Klüber synth GH 6 320 Mobil Gly goyle 320 Tivela S 320 Carter SY 320 30 30 0 30 220 Degol GS 220 Energsyn SG XP 220 Aphasyn PG 220...

Page 28: ...20 Biodegra dable Oil CLP E 25 40 5 40 320 Tribol Bio Top 1418 320 Klüber synthGEM 2 320 Carter Bio 320 Mineral Grease 20 120 Working Temperature ºC Aralub HL3 Energrea se LS 3 Spheerol AP3 Centoplex 2 EP Mobilux EP 3 Alvania RL3 Multis Complex EP 2 Synthetic Grease 30 100 Working Temperature ºC Energrea se SY 2202 Petamo GHY 133 N Mobiltemp SHC 100 Cassida RLS 2 Multis Complex SHD 220 WARNING Ext...

Page 29: ...7 0 7 M172 173 0 7 0 65 0 95 0 9 0 8 0 8 0 95 0 9 0 8 0 7 0 8 0 7 M202 203 1 2 1 1 2 1 2 2 1 9 2 1 2 1 4 1 3 1 4 1 3 M272 273 1 1 1 2 1 7 1 9 1 5 2 1 7 1 3 1 2 1 3 1 2 M282 283 1 7 1 6 3 2 85 2 8 2 5 3 2 85 2 6 2 4 2 6 2 4 M372 373 2 1 9 3 4 3 3 3 1 3 3 4 3 3 2 8 2 6 2 8 2 6 M472 473 4 5 4 8 7 6 7 5 7 8 7 6 5 5 5 5 5 5 M572 573 7 6 12 8 11 7 11 5 10 5 12 8 11 7 8 7 5 8 7 5 M672 673 10 8 5 22 5 20 ...

Page 30: ... 0 65 0 95 0 9 0 8 0 8 0 95 0 9 0 8 0 7 0 8 0 7 N202 203 1 2 1 1 2 1 2 2 1 9 2 1 2 1 4 1 3 1 4 1 3 N272 273 1 1 1 2 1 7 1 9 1 5 2 1 7 1 3 1 2 1 3 1 2 N282 283 1 7 1 6 3 2 85 2 8 2 5 3 2 85 2 6 2 4 2 6 2 4 N372 373 2 1 9 3 4 3 3 3 1 3 3 4 3 3 2 8 2 6 2 8 2 6 N472 473 4 5 4 8 7 6 7 5 7 8 7 6 5 5 5 5 5 5 N572 573 7 6 12 8 11 7 11 5 10 5 12 8 11 7 8 7 5 8 7 5 N672 673 10 8 5 22 5 20 20 18 22 5 20 11 1...

Page 31: ...A B M284 1 6 0 25 2 85 0 25 2 5 0 25 2 85 0 25 2 4 0 25 2 4 0 25 M374 1 9 0 25 3 3 0 25 3 0 25 3 3 0 25 2 6 0 25 2 6 0 25 M474 4 0 4 7 6 0 4 7 0 4 7 6 0 4 5 0 4 5 0 4 M574 6 0 50 11 7 0 50 10 5 0 50 11 7 0 50 7 5 0 50 7 5 0 50 M674 8 5 0 90 20 0 90 18 0 90 20 0 90 11 0 90 10 5 0 90 M774 18 1 32 1 28 1 32 1 20 1 20 1 M874 20 2 15 45 2 15 39 2 15 45 2 15 28 2 15 28 2 15 M974 50 7 87 7 80 7 87 7 65 7...

Page 32: ...A B N284 1 6 0 25 2 85 0 25 2 5 0 25 2 85 0 25 2 4 0 25 2 4 0 25 N374 1 9 0 25 3 3 0 25 3 0 25 3 3 0 25 2 6 0 25 2 6 0 25 N474 4 0 4 7 6 0 4 7 0 4 7 6 0 4 5 0 4 5 0 4 N574 6 0 50 11 7 0 50 10 5 0 50 11 7 0 50 7 5 0 50 7 5 0 50 N674 8 5 0 90 20 0 90 18 0 90 20 0 90 11 0 90 10 5 0 90 N774 18 1 32 1 28 1 32 1 20 1 20 1 N874 20 2 15 45 2 15 39 2 15 45 2 15 28 2 15 28 2 15 N974 50 7 87 7 80 7 87 7 65 7...

Page 33: ...0 5 2 11 7 2 1 7 5 1 4 7 5 1 4 M675 8 5 2 20 3 4 18 3 1 20 3 4 11 2 8 10 5 2 8 M775 18 2 32 3 4 28 3 1 32 3 4 20 2 8 20 2 8 M875 20 2 45 3 4 39 3 1 45 3 4 28 2 8 28 2 8 M975 50 4 5 87 8 80 7 5 87 8 65 5 5 65 5 5 M276 1 0 4 1 7 0 55 1 5 0 5 1 7 0 55 1 2 0 4 1 2 0 4 M286 1 6 0 6 2 85 0 8 2 5 0 7 2 85 0 8 2 4 0 7 2 4 0 65 M676 1 9 0 6 3 3 0 8 3 0 7 3 3 0 8 2 6 0 7 2 6 0 65 M476 4 1 1 7 6 2 7 1 9 7 6 ...

Page 34: ...0 5 2 11 7 2 1 7 5 1 4 7 5 1 4 N675 8 5 2 20 3 4 18 3 1 20 3 4 11 2 8 10 5 2 8 N775 18 2 32 3 4 28 3 1 32 3 4 20 2 8 20 2 8 N875 20 2 45 3 4 39 3 1 45 3 4 28 2 8 28 2 8 N975 50 4 5 87 8 80 7 5 87 8 65 5 5 65 5 5 N276 1 0 4 1 7 0 55 1 5 0 5 1 7 0 55 1 2 0 4 1 2 0 4 N286 1 6 0 6 2 85 0 8 2 5 0 7 2 85 0 8 2 4 0 7 2 4 0 65 N376 1 9 0 6 3 3 0 8 3 0 7 3 3 0 8 2 6 0 7 2 6 0 65 N476 4 1 1 7 6 2 7 1 9 7 6 ...

Page 35: ...019EN Installation and Maintenance Manual 11 4 MOUNTING POSITIONS M Series N Series Indicated mounting positions are determined as reference directional position of the gearbox Mounting surfaces are not binding M1 M2 M5 M3 M4 M6 M1 M2 M5 M6 M4 M3 ...

Page 36: ...ng driver or frequency inverter Please observe the frequency inverters or drivers manual To see if the problem is on your driver or frequency inverter take out the driver frequency inverter and make direct voltage supply to the motor according the motors nameplate Still does not work go to ID 100 005 Gearbox Does Not Start Up You hear some noise but both motor shaft and gearbox shaft is not turnin...

Page 37: ...nious Check Your moving parts for noise Disassemble the gearbox and run without load If you still hear the noise motor bearings or gearbox bearings are defect Change bearings Goto ID 100 012 Gearbox is noisy Noise is random Check Your moving parts for noise Disassemble the gearbox and run without load If you hear still the noise the oil may has some particles inside Change the oil and look for sma...

Page 38: ...side gearbox Goto ID 10 025 Gearbox Housing is Defect You are using chain drive or pinion gear The radial load or poligon effect of the chain may have caused the damage Check also if the assembly bolts are loosened or the plate you assemble the gearbox is rigit enough Check if you are using the correct diameter of chain drive and you are not exceed ing max allowed radial load Check the position of...

Page 39: ...s oil and greases are hazardous substances which can contaminate soil and water Collect drained lubricant into suitable receptacles and dispose of it according to the valid national guidlines 13 2 DISPOSAL OF SEALING Remove the sealing rings from the gear reducer and clean them of oil and grease resudies Dispose of the sealings as composite material metal plastic 13 3 DISPOSAL OF METAL Divide up t...

Page 40: ...ine service parts ordering visit www danaaftermarket com Copyright 2022 Dana Incorporated All content is subject to copyright by Dana and may not be reproduced in whole or in part by any means electronic or otherwise without prior written approval THIS INFORMATION IS NOT INTENDED FOR SALE OR RESALE AND THIS NOTICE MUST REMAIN ON ALL COPIES ...

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