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46

Dana Incorporated

IMM-0016EN - Installation and Maintenance Manual

10 LUBRICATION

10.1 OIL TYPES

Table 13:

Lubricant

DIN

51517-3

Ambient Temperature

[ºC]

ISO VG

Aral

Beyond

Petro-

leum

Castrol

Klüber

Lubrica-

tion

Mobil

Shell

Total

Dip Lubri-

cation

Forced

Lubrica-

tion

Mineral

Oil

CLP

0 ... +50

–

680

Degol BG

680

Energol

GR-XP 680

Alpha SP

680

Klüberoil

GEM 1-

680 N

Mobilgear

XMP 680

Omala 680

Carter EP

680

-5 ... +45

–

460

Degol BG

460

Energol

GR-XP 460

Alpha SP

460

Klüberoil

GEM 1-

460 N

Mobilgear

XMP 460

Omala

F460

Carter EP

460

-10 ... +40

+15 ... +40

320

Degol BG

320

Energol

GR-XP 320

Alpha SP

320

Klüberoil

GEM 1-

320 N

Mobilgear

XMP 320

Omala

F320

Carter EP

320

-15 ... +30

+10 ... +30

220

Degol BG

220

Energol

GR-XP 220

Alpha SP

220

Klüberoil

GEM 1-

220 N

Mobilgear

XMP 220

Omala

F220

Carter EP

220

-20 ... +20

+5 ... +20

150

Degol BG

150

Energol

GR-XP 150

Alpha SP

150

Klüberoil

GEM 1-

150 N

Mobilgear

XMP 150

Omala 150

Carter EP

150

-25... +10

+3 ... +10

100

Degol BG

100

Energol

GR-XP 100

Alpha SP

100

Klüberoil

GEM 1-

100 N

–

Omala 100

Carter EP

100

Synthetic

Oil

CLP PG

-10 ... +60

–

680

Degol GS

680

Energsyn

SG-XP 680

–

Klüber-

synth GH 6

-680

Mobil Gly-

goyle 680

Tivela S

680

Carter SY

680

-20 ... +50

–

460

Degol GS

460

Energsyn

SG-XP 460

Aphasyn

PG 460

Klüber-

synth GH 6

-460

Mobil Gly-

goyle 460

Tivela S

460

Carter SY

460

-25 ... +40

+5 ... +40

320

Degol GS

320

Energsyn

SG-XP 320

Aphasyn

PG 320

Klüber-

synth GH 6

-320

Mobil Gly-

goyle 320

Tivela S

320

Carter SY

320

-30 ...+30

0 ...+30

220

Degol GS

220

Energsyn

SG-XP 220

Aphasyn

PG 220

Klüber-

synth GH 6

-220

–

Tivela S

220

Carter SY

220

-35 ... +20

-5 ... +20

150

Degol GS

150

Energsyn

SG-XP 150

Aphasyn

PG 150

Klüber-

synth GH 6

-150

–

Tivela S

150

Carter SY

150

-40 ... +10

-8 ... +10

100

–

–

–

Klüber-

synth GH 6

-100

–

–

–

CLP HC

-10 ... +60

–

680

–

–

–

Klüber-

synth GEM

4-680 N

Mobilgear
SHC XMP

680

–

Carter SH

680

-20 ... +50

–

460

Degol PAS

460

Enersyn

EP-XF 460

Alphasyn T

460

Klüber-

synth GEM

4-460 N

Mobilgear
SHC XMP

460

Omala HD

460

Carter SH

460

-25 ... +40

+5 ... +40

320

Degol PAS

320

Enersyn

EP-XF 320

Alphasyn T

320

Klüber-

synth GEM

4-320 N

Mobilgear
SHC XMP

320

Omala HD

320

Carter SH

320

-30 ... +30

0 ...+30

220

Degol PAS

220

Enersyn

EP-XF 220

Alphasyn T

220

Klüber-

synth GEM

4-220 N

Mobilgear
SHC XMP

220

Omala HD

220

Carter SH

220

-35 ... +20

-5 ... +20

150

Degol PAS

150

Enersyn

EP-XF 150

Alphasyn T

150

Klüber-

synth GEM

4-150 N

Mobilgear
SHC XMP

150

Omala HD

150

Carter SH

150

-40 ... +10

-8 ... +10

100

–

–

–

Klüber-

synth GEM

4-100 N

–

–

–

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Summary of Contents for BREVINI D 072 Series

Page 1: ... Installation and Maintenance Manual October 2022 IMM 0016EN Gearmotors D Series ...

Page 2: ...lish original prevails Dana shall not be liable for any misinterpretation of the content here into Photos and illustrations might not represent the exact product Copyright 2022 Dana Incorporated All content is subject to copyright by Dana and may not be reproduced in whole or in part by any means electronic or oth erwise without prior written approval THIS INFORMATION IS NOT INTENDED FOR SALE OR R...

Page 3: ... FOR DIRECT COUPLED TYPES 17 4 10 DN DV TYPES B5 B14 MOTOR FLANGE 17 4 11 DT TYPES INPUT BEARING HOUSING WITH SOLID INPUT SHAFT 17 5 SAFETY 18 5 1 INTENDED USE 18 5 2 IMPROPER USE 18 5 3 SAFETY INSTRUCTIONS 19 5 3 1 GENERAL SAFETY INSTRUCTIONS 19 5 4 TIGHTENING TORQUES 21 5 5 CASE OF FIRE 21 5 5 1 SUITABLE EXTINGUISHING AGENTS PROTECTIVE EQUIPMENT 21 5 5 2 UNSUITABLE EXTINGUISHING AGENTS 21 6 THIN...

Page 4: ...MBLING CUSTOMER SHAFT WITH SHRINK DISK 37 8 9 DISASSEMBLING CUSTOMER SHAFT WITH SHRINK DISK 39 8 10 ASSEMBLING GEAR UNIT WITH TORQUE ARM 40 8 11 FITTING OUTPUTSHAFT ELEMENTS 43 8 12 CORRECT POSITION OF OUTPUT SHAFT ELEMENTS 43 8 13 FITTING COUPLINGS 44 9 MAINTENANCE INSPECTION 45 10 LUBRICATION 46 10 1 OIL TYPES 46 10 2 CHANGING THE OIL 47 10 3 MOUNTING POSITIONS 48 10 4 OIL PLUGS AND OIL QUANTITI...

Page 5: ...tallation and Maintenance Manual 1 VERSION TRACKING 1 1 MANUAL APPLICABILITY AND SUPPORTED MODELS File name Revision Date Changes description IMM 0016EN_Rev 00 Gearmotors D Series 00 17 10 2022 Changed layout Models Gearmotors D Series ...

Page 6: ...nd modified gear units ask Dana Motion Systems Italia S r l for validity This manual does not cover 94 9 EC compatible gearboxes For 94 9 EC contact Dana Motion Systems Italia S r l Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Indicates an imminently hazardous situation which if not avoided could result in death or serious injury Indicates...

Page 7: ...EC B5 14 Flange 03 Flanged and Hollow Shaft output 0S Shrink Disk Output For DN Types Number of poles Revision Number Motor Size For DR DV Types Pole Number Frame Lenght Motor size Motor type Motor Efficiency Class A06 63 B5 A09 90 B5 A13 132 B5 A25 250 B5 B06 63 B14 B09 90 B14 B13 132 B14 A28 280 B5 A07 71 B5 A10 100 B5 A16 160 B5 A31 315 B5 B07 71 B14 B10 100 B14 A18 180 B5 A08 80 B5 A11 112 B5 ...

Page 8: ...nting Position Type Designation A Type B Motor Size Type DR With motor DT With input shaft DV With Motor and IEC Flange DN IEC Flange without Motor NOTE Nameplate unit designation is a short abbreviation from the detailed designation M Pos Oil Ratio Type rpm Speed Power kW MADE IN TURKEY Serial N Oil Qty lt DR473 03 90L 4 100524545 1 5 121 49 12 M1 ISO VG320 Mineral Oil 6 4 DR473 3E71M 4C A B ...

Page 9: ... 32 33 34 35 18 19 20 21 22 23 25 26 27 28 6 7 8 9 10 12 13 14 15 16 17 4 A Standard Part List 1 Pin Screw 2 Housing 3 Plug 4 Cover Plate 5 Screw 6 Oil Seal 7 Circlip 8 Spacer 9 Bearing 10 Hollow Shaft 11 Key 12 Gear 13 Spacer 14 Bearing 15 Spacer 16 Circlip 17 Seal 18 Closing Cap 19 Circlip 20 Spacer 21 Spacer 22 Bearing 23 Shaft Gear 24 Key Standard Part List 25 Gear 26 Spacer 27 Bearing 28 Spac...

Page 10: ...6 19 20 21 22 23 24 26 27 28 29 6 7 8 9 10 13 14 15 16 17 18 4 12 A Standard Part List 1 Pin Screw 2 Housing 3 Plug 4 Cover Plate 5 Bolt 6 Oil Seal 7 Circlip 8 Bearing 9 Bearing 10 Output Shaft 11 Key 12 Key 13 Gear 14 Spacer 15 Bearing 16 Spacer 17 Circlip 18 Oil Seal 19 Closing Cap 20 Circlip 21 Spacer 22 Spacer 23 Bearing 24 Shaft Gear Standard Part List 25 Key 26 Gear 27 Spacer 28 Bearing 29 S...

Page 11: ...3 24 25 26 28 29 30 31 6 7 8 9 10 13 14 15 16 17 18 4 12 19 20 A Standard Part List 1 Pin Screw 2 Housing 3 Plug 4 Cover Plate 5 Bolt 6 Oil Seal 7 Circlip 8 Spacer 9 Bearing 10 Solid Shaft 11 Key 12 Key 13 Gear 14 Spacer 15 Bearing 16 Spacer 17 Circlip 18 Seal 19 Flange 20 Bolt 21 Closing Cap 22 Circlip 23 Spacer 24 Spacer 25 Bearing Standard Part List 26 Shaft Gear 27 Key 28 Gear 29 Spacer 30 Bea...

Page 12: ...1 22 23 24 25 27 28 29 30 6 7 8 9 10 12 13 14 15 16 17 4 18 19 A Standard Part List 1 Pin Screw 2 Housing 3 Plug 4 Cover Plate 5 Bolt 6 Oil Seal 7 Circlip 8 Spacer 9 Bearing 10 Hollow Output Shaft 11 Key 12 Gear 13 Spacer 14 Bearing 15 Spacer 16 Circlip 17 Oil Seal 18 Flange 19 Bolt 20 Closing Cap 21 Circlip 22 Spacer 23 Spacer 24 Bearing 25 Shaft Gear Standard Part List 26 Key 27 Gear 28 Spacer 2...

Page 13: ...9 20 21 22 23 24 26 27 28 29 7 8 9 10 11 13 14 15 16 17 18 5 2 A Standard Part List 1 Pin Screw 2 Shrink Disk 3 Housing 4 Plug 5 Cover Plate 6 Bolt 7 Oil Seal 8 Circlip 9 Spacer 10 Bearing 11 Output shaft 12 Key 13 Gear 14 Spacer 15 Bearing 16 Spacer 17 Circlip 18 Oil Seal 19 Closing Cap 20 Circlip 21 Spacer 22 Spacer 23 Bearing 24 Shaft Gear 25 Key Standard Part List 26 Gear 27 Spacer 28 Bearing ...

Page 14: ...Manual 4 6 D 0E TYPES FOR 3 STAGED GEAR UNITS NOTE Standard D 0E type basic part diagram Parts may differ for special applications 1 2 3 4 5 6 7 8 9 9 10 11 12 Standard Part List 1 Circlip 2 Spacer 3 Flange 4 Bolt 5 Extruder Neck 6 Bolt 7 Seal 8 Bearing 9 Key 10 Hollow Shaft Output 11 Spacer 12 Seal ...

Page 15: ...TAGE FOR 4 STAGE TYPES NOTE Standard D 4 type additional stage basic part diagram Parts may differ for special applications 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 4 Parts List 1 Circlips 2 Bearing 3 Gear 4 Oil plug 5 Bearing 6 Circlips 7 Shaft 8 Seal 9 Gear 10 Circlips 11 Key 12 Key 13 Bolt 14 Additional Housing 15 Screw Pin Parts List ...

Page 16: ...cations 1 2 3 4 5 6 7 9 11 8 12 16 18 19 20 21 22 23 24 15 17 25 10 26 27 28 30 31 32 29 34 35 36 37 38 33 14 13 A Parts List 1 Housing 2 Oil plug 3 Circlips 4 Bearing 5 Spacer 6 Gear 7 Bearing 8 Key 9 Gear 10 Bearing 11 Circlips 12 Cover 13 Output Flange 14 Bolt 15 Key 16 Output Shaft 17 Key 18 Seal 19 Circlips 20 Bearing 21 Spacer 22 Gear 23 Bearing 24 Circlips 25 Cover Parts List 26 Circlips 27...

Page 17: ...UT BEARING HOUSING WITH SOLID INPUT SHAFT Parts List 1 Shaft 2 Circlips 3 Bearing 4 Circlips 5 Flange 6 Key 7 Gear 8 Circlips 9 Nut 10 Key 1 2 3 4 5 6 7 8 10 9 Parts List 1 Shaft 2 Circlips 3 Bearing 4 Circlips 5 B5 B14 Flange 6 Seal 7 Gear 8 Circlips 9 Nut 10 Key 1 2 3 4 5 6 7 8 10 9 Parts List 1 Seal 2 Nut 3 Flange 4 Shaft 5 Bearing 6 Bearing 7 Circlips 8 Gear 9 Circlips 10 Key 11 Key 1 2 3 4 5 ...

Page 18: ... to be operated in the frequency entries so that the data provided on nameplate catalogue of the gear unit is not exceeded and is accordance with the nameplate catalogue The speed range will be provided on the name plate if Dana Motion Systems Italia S r l is informed that the gear unit will be used with frequency inverter If not informed the nameplate will have a single fixed speed and only this ...

Page 19: ...ar the gear reducer WARNING Touching hot surfaces can lead to burns Do not touch the gear reducer if their operation temperatures are too high or use suitable safety equipment like gloves WARNING Rotating machinery can lead to injuries There is danger of being trapped or pulled in Keep a sufficient distance and make safeguarding to rotating machinery See relevant norms EN349 A1 EN13857 WARNING An ...

Page 20: ...the gear unit will be used in outdoor applications the gear unit must be prevented from rain snow and dust Entering sub stances inside the gear unit from seals can damage the gear unit Observe the safety instructions for outdoor use EN12100 2010 WARNING Standard gearboxes are allowed to work in ambient temperatures between 5 to 40ºC unless differently specified on the nameplate Using the gear unit...

Page 21: ... itself is not combustible However it usually contains a synthetic or mineral gear oil Please observe the following if the gear reducer is situated in a burning environment 5 5 1 SUITABLE EXTINGUISHING AGENTS PROTECTIVE EQUIPMENT Always keep suitable extinguishing protective equipment like carbon dioxide powder foam fog easily accessible around the gear unit 5 5 2 UNSUITABLE EXTINGUISHING AGENTS B...

Page 22: ...damage Contact Dana Motion Systems Italia S r l for the damage and do not start to install the unit until it is agreed that the damage has no affect of operation NOTE If geared motors are used please also refer to the manual of the motor manufacturer DANGER Falling or hard placement can damage the gear unit Only use hoisting and securing equipment which is permitted for the size weight of your gea...

Page 23: ...er roof which protects from snow and rain Under this condition the gear unit can be stored up to 3 year with regular check The ambient temperature should be between 5 to 60 ºC Without Packing Use protection oil for the output shaft and connection surfaces like flange surface or foot assembling surface If no packing is used and the gearbox is stored without packing the ambient temperature should be...

Page 24: ...ar units refer to the ATEX range manual ATEX conforming gear units have name plates indicating the zone and the temperature class and are different from standard type geared units Therefore Standard units can not be installed on Potentially explosive atmospheres Type Hollow Shaft Diameter Hollow Shaft Tolerance H8 Output Shaft Diameter Output Shaft Tolerance DIN748 Up to 50mm k6 Over 50mm m6 Flang...

Page 25: ...ctric motors For different voltages please contact Dana Motion Systems Italia S r l For gear units supplied without motor refer to the motor manufacturers user manual Table 5 Basic motor connection wiring diagram DANGER Using wrong connection or voltage can damage the electric motor or environment DANGER The electric connection must be done by experienced electric technician The gearbox the motor ...

Page 26: ...gram DANGER The electric connection must be done by experienced electric technician The gearbox and the motor must be grounded to prevent potential differences of earth and gearbox motor Delayed Running Brake 220 V Sudden Brake 220 V Delayed Running Brake 24 V Sudden Brake 24 V M 3 R S T A A M 3 R S T N A M 3 S R N T A N M 3 R S T ...

Page 27: ...orrect oil mentioned on the oil tables on this manual 7 8 CHECK SHAFT ENDS AND MOUNTING FACES Before you start to installing be sure that all the connection elements are free of oil and dust The output shaft may be protected by anti corrosion oil Please remove this using available solvents on your market By using this do not touch sealing lips or paint ing of the housing 7 9 COVER ABRASIVE AMBIENT...

Page 28: ...be in accordance with your application Check the product catalogue for permitted radial loads and calculation Secure the gear unit using 8 8 or higher quality bolts DANGER To install the gear unit without the supplied connection points can cause serious injuries by loosening or braking the gear unit Even the gear unit is installed totally correctly according this manual be sure that no one will be...

Page 29: ...nance Manual 8 1 INSTALLING CUSTOMER SHAFT WITH SHOULDER Use anti seize assembling paste available on your market Use a brush to apply the paste Fasten the bold as shown below 1 Retaining Bolt 2 Lock Washer 3 Washer 4 Circlip 5 Hollow Shaft 6 Customer Shaft 1 2 4 5 6 3 6 5 4 3 2 1 ...

Page 30: ...ance Manual 8 2 INSTALLING CUSTOMER SHAFT WITHOUT SHOULDER Use anti seize mounting paste available on your market Use a brush to apply the paste Fasten the bold as shown below 1 Retaining Bolt 2 Lock Washer 3 Washer 4 Circlip 5 Hollow Shaft 6 Customer Shaft 6 5 4 3 2 1 1 2 4 5 6 3 ...

Page 31: ...isassemble the bolt and take out the parts as shown Use the disassemble set from Dana Motion Systems Italia S r l and fasten the bold as shown bellow to take out the output shaft For disassemble sets look the following pages 1 Retaining Bolt 2 Circlip 3 Lock Washer 4 Washer 5 Hollow Shaft 6 Customer Shaft 4 3 2 1 5 6 6 4 3 2 1 5 1 3 5 6 2 4 ...

Page 32: ...isassembly the bolt and take out the parts as shown Use the disassembly set from Dana Motion Systems Italia S r l and fasten the bold as shown bellow to take out the output shaft For disassembly sets look the following pages 1 Retaining Bolt 2 Circlip 3 Lock Washer 4 Washer 5 Hollow Shaft 6 Customer Shaft 1 2 3 4 5 5 6 6 4 3 2 1 5 1 3 5 6 2 4 ...

Page 33: ...T TIGHTENING TORQUES Use the following table for shaft tightening torques Table 6 Type Bolt Tightining Torque Nm D 072 073 M10 20 D 172 173 M10 20 D 272 273 M12 20 D 282 283 M16 40 D 372 373 M16 40 D 472 473 M16 40 D 572 573 M20 80 D 672 673 M20 80 D 772 773 M24 200 D 872 873 M24 200 D 972 973 M24 200 ...

Page 34: ...12 30 38 10 D 28 39 7 12 43 11 5 M20 40 39 50 124 69 28 27 2 M16 38 43 12 D 37 39 7 12 43 11 5 M20 40 39 50 138 75 35 28 2 M16 38 43 12 D 47 49 7 12 53 5 13 5 M20 50 49 60 165 87 41 37 3 M16 38 53 5 14 D 57 59 7 16 64 17 5 M24 60 59 75 188 101 44 43 3 M20 44 64 18 D 67 69 7 16 74 5 19 5 M24 70 69 85 248 115 78 55 4 M20 44 74 5 20 D 77 89 7 20 95 24 5 M30 90 89 110 287 140 83 64 4 M24 52 95 25 D 87...

Page 35: ...8 N35x2x30x16x9H 37 36 58 63 5 31 35 4 157 166 18 35 20 20 M10x30 D37 N45x2x30x21x9H 47 46 74 41 45 4 185 25 45 24 32 M16x50 D47 N50x2x30x24x9H 55 51 84 46 50 4 215 25 55 24 32 M16x50 D57 N65x2x30x31x9H 72 66 104 61 65 4 246 25 65 30 40 M20x60 D67 N70x2x30x34x9H 72 71 119 66 70 4 308 25 75 30 40 M20x60 D77 N85x3x30x27x9H 90 86 139 5 79 85 6 363 26 90 30 40 M20x60 D87 N100x4x30x24x9H 110 101 169 92...

Page 36: ... 940 0 05 0 0 05 4 00 M10x24 D37 W45x2x30x21x8f 47 75 18 7 50 48 880 0 05 0 0 05 4 00 M16x38 D47 W50x2x30x24x8f 55 85 18 7 60 54 160 0 05 0 0 05 4 00 M16x38 D57 W65x2x30x31x8f 72 95 17 8 70 68 990 0 06 0 0 06 4 00 M20x44 D67 W70x2x30x34x8f 72 105 17 8 80 74 180 0 06 0 0 06 4 00 M20x44 D77 W85x3x30x27x8f 90 121 16 10 95 91 020 0 05 0 0 05 6 00 M20x44 D87 W100x4x30x24x8f 110 140 20 10 110 108 370 0 ...

Page 37: ...l 8 8 ASSEMBLING CUSTOMER SHAFT WITH SHRINK DISK Loosen the bolts of the shrink disk Use a solvent available in your market to clean all the dirt an oil from the shaft and shrink disk hollow The surfaces must be free from oil or any dirt The solvent must be removed from the surfaces as well ...

Page 38: ... is a clearance between the shrink disk shoulder and the hollow shaft shoulder of the gearbox 1 Customer Shaft 2 Bronze Ring 3 Hollow Shaft 4 Shrink Disk Table 10 Type Bolt Quantity Tightening Torque Nm D 07 M5 6 4 D 17 M6 5 12 D 27 M6 7 12 D 28 M6 8 12 D 37 M6 8 12 D 47 M6 10 12 D 57 M8 7 30 D 67 M8 7 30 D 77 M10 9 59 D 87 M12 10 100 D 97 M12 12 100 1 2 3 4 ...

Page 39: ...MECHANICAL INSTALLATION 39 Dana Incorporated IMM 0016EN Installation and Maintenance Manual 8 9 DISASSEMBLING CUSTOMER SHAFT WITH SHRINK DISK Loosen the bolts of the shrink disk and take out the shaft ...

Page 40: ...40 MECHANICAL INSTALLATION Dana Incorporated IMM 0016EN Installation and Maintenance Manual 8 10 ASSEMBLING GEAR UNIT WITH TORQUE ARM Use the torque arm connection according the following drawing ...

Page 41: ...AL INSTALLATION 41 Dana Incorporated IMM 0016EN Installation and Maintenance Manual Assemble the parts as shown bellow 1 Bolt 2 Washer 3 Washer Ring 4 Rubber Buffer 5 Bolt 6 Fixing Plate 7 Bolt 1 2 3 4 4 5 6 7 ...

Page 42: ...on refer to the following dimensions Table 11 Type d b b1 h h1 D 07 14 42 21 147 26 5 D 17 17 54 27 158 31 5 D 27 17 54 27 170 32 D 28 17 54 27 198 40 5 D 37 17 56 28 218 41 D 47 22 80 40 278 50 D 57 22 86 43 346 62 D 67 26 110 55 395 70 D 77 26 116 58 485 88 D 87 32 160 80 550 110 D 97 32 165 82 5 660 150 h1 b1 b h Ød ...

Page 43: ...S Use the following illustration to assemble output shaft units 1 Gear shaft end 2 Thrust bearing 3 Coupling hub 8 12 CORRECT POSITION OF OUTPUT SHAFT ELEMENTS The Output Shaft unit transmission elements must placed as close as possible to the gear unit so that the radial load is as closest as possible to the gear unit 1 Hub ...

Page 44: ...ntenance Manual 8 13 FITTING COUPLINGS By fitting couplings be sure that there is some clearance between the two elements By fitting couplings be sure that there is no eccentric between the two shafts By fitting couplings be sure that the two shafts are not angular miss aligned ...

Page 45: ...very 4 000 working hours Every 10 000 working hours or every 3 years Every 25 000 working hours Check for oil leakage x Check for oil level x Check oil leakage from seal x Check Rubber buffer x Change if necessary Check Bearings Noise x Change if necessary Change Mineral Oil x See Below for details Change Synthetic PAO Oil x See Below for details Change Sealing x Change Bearing Grease x Change Bea...

Page 46: ...syn SG XP 680 Klüber synth GH 6 680 Mobil Gly goyle 680 Tivela S 680 Carter SY 680 20 50 460 Degol GS 460 Energsyn SG XP 460 Aphasyn PG 460 Klüber synth GH 6 460 Mobil Gly goyle 460 Tivela S 460 Carter SY 460 25 40 5 40 320 Degol GS 320 Energsyn SG XP 320 Aphasyn PG 320 Klüber synth GH 6 320 Mobil Gly goyle 320 Tivela S 320 Carter SY 320 30 30 0 30 220 Degol GS 220 Energsyn SG XP 220 Aphasyn PG 22...

Page 47: ...iodegra dable Oil CLP E 25 40 5 40 320 Tribol Bio Top 1418 320 Klüber synthGEM 2 320 Carter Bio 320 Mineral Grease 20 120 Working Temperature ºC Aralub HL3 Energrea se LS 3 Spheerol AP3 Centoplex 2 EP Mobilux EP 3 Alvania RL3 Multis Complex EP 2 Synthetic Grease 30 100 Working Temperature ºC Energrea se SY 2202 Petamo GHY 133 N Mobiltemp SHC 100 Cassida RLS 2 Multis Complex SHD 220 WARNING Extende...

Page 48: ...ed IMM 0016EN Installation and Maintenance Manual 10 3 MOUNTING POSITIONS Figured mounting positions of M1 to M6 are determined as reference of directional position of the gearbox Mounting surfaces are not binding M1 M2 M3 M4 M5 M6 ...

Page 49: ...a Incorporated IMM 0016EN Installation and Maintenance Manual Figured mounting positions of M1 to M6 are determined as reference of directional position of the gearbox Mounting surfaces are not binding M1 M3 M4 M5 M6 M2 ...

Page 50: ... 5 2 0 1 95 DR273 1 8 2 0 1 2 2 0 2 0 2 0 DR282 2 4 3 0 2 0 2 9 2 7 2 7 DR283 2 3 2 9 1 8 2 6 2 3 2 5 DR372 3 2 3 7 2 4 3 6 3 5 3 4 DR373 3 0 3 7 2 0 3 5 3 3 3 3 DR472 6 8 7 0 4 6 7 5 6 5 6 5 DR473 6 4 7 0 4 0 6 6 6 5 6 5 DR572 11 4 12 7 8 6 15 0 11 9 11 6 DR573 11 2 12 4 8 0 12 5 11 5 11 5 DR672 22 0 27 0 16 0 27 0 22 8 22 5 DR673 21 0 25 2 14 0 26 5 21 5 21 0 DR772 34 0 37 0 26 0 44 0 35 0 34 5 ...

Page 51: ... A B M3 A B M4 A B M5 A B M6 A B DR474 6 4 0 25 7 0 0 25 4 0 0 25 6 6 0 25 6 5 0 25 6 5 0 25 DR574 11 2 0 4 12 4 0 4 8 0 0 4 12 5 0 4 11 5 0 4 11 5 0 4 DR674 21 0 0 5 25 2 0 5 14 0 0 5 26 5 0 5 21 5 0 5 21 0 0 5 DR774 32 0 0 9 35 0 0 9 21 0 0 9 40 0 0 9 33 0 0 9 32 5 0 9 DR874 48 5 3 5 53 0 3 5 39 0 3 5 61 0 3 5 50 0 3 5 49 0 3 5 DR974 84 0 5 0 110 0 5 0 77 0 5 0 112 0 5 0 93 0 5 0 89 0 5 0 B M1 M...

Page 52: ... 55 3 3 0 4 3 3 0 4 DR475 6 4 0 65 7 0 0 95 4 0 0 7 6 6 0 95 6 5 0 7 6 5 0 7 DR476 6 4 0 6 7 0 0 8 4 0 0 7 6 6 0 8 6 5 0 65 6 5 0 65 DR575 11 2 1 2 12 4 2 1 8 0 2 0 12 5 2 1 11 5 1 4 11 5 1 4 DR576 11 2 1 1 12 4 2 0 8 0 1 9 12 5 2 0 11 5 1 3 11 5 1 3 DR675 21 0 1 2 25 2 2 1 14 0 2 0 26 5 2 1 21 5 1 4 21 0 1 4 DR676 21 0 1 1 25 2 2 0 14 0 1 9 26 5 2 0 21 5 1 3 21 0 1 3 DR775 32 0 2 0 35 0 3 4 21 0 ...

Page 53: ...ng driver or frequency inverter Please observe the frequency inverters or drivers manual To see if the problem is on your driver or frequency inverter take out the driver frequency inverter and make direct voltage supply to the motor according the motors nameplate Still does not work go to ID 100 005 Gearbox Does Not Start Up You hear some noise but both motor shaft and gearbox shaft is not turnin...

Page 54: ...nious Check Your moving parts for noise Disassemble the gearbox and run without load If you still hear the noise motor bearings or gearbox bearings are defect Change bearings Goto ID 100 012 Gearbox is noisy Noise is random Check Your moving parts for noise Disassemble the gearbox and run without load If you hear still the noise the oil may has some particles inside Change the oil and look for sma...

Page 55: ...side gearbox Goto ID 10 025 Gearbox Housing is Defect You are using chain drive or pinion gear The radial load or poligon effect of the chain may have caused the damage Check also if the assembly bolts are loosened or the plate you assemble the gearbox is rigit enough Check if you are using the correct diameter of chain drive and you are not exceed ing max allowed radial load Check the position of...

Page 56: ...s oil and greases are hazardous substances which can contaminate soil and water Collect drained lubricant into suitable receptacles and dispose of it according to the valid national guidlines 12 2 DISPOSAL OF SEALING Remove the sealing rings from the gear reducer and clean them of oil and grease resudies Dispose of the sealings as composite material metal plastic 12 3 DISPOSAL OF METAL Divide up t...

Page 57: ...57 Dana Incorporated IMM 0016EN Installation and Maintenance Manual ...

Page 58: ...ine service parts ordering visit www danaaftermarket com Copyright 2022 Dana Incorporated All content is subject to copyright by Dana and may not be reproduced in whole or in part by any means electronic or otherwise without prior written approval THIS INFORMATION IS NOT INTENDED FOR SALE OR RESALE AND THIS NOTICE MUST REMAIN ON ALL COPIES ...

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