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DANA BREVINI BZ1-204, Installation And Maintenance Manual

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DANA BREVINI BZ1-204 Installation And Maintenance Manual Download Page 9

CONFIGURATIONS:

9

Dana Incorporated

IMM-0007EN Pump Drives BZ

2.2   CONFIGURATIONS:

Table 3: 

Pump drive: BZ1-204

Pump drive: BZ2-204

As per view

As per view

A

Oil dipstick

A

Oil dipstick

C

Drain - Magnetic plug

B

Drain - Magnetic plug

F

Filler - Breather plug

C

Filler - Breather plug

Rotated 90°

Rotated 90°

B,E

Filler - Breather plug

E

Filler - Breather plug

C,F

Level (no dipstick)

D

Level (no dipstick)

B,E

Drain - Magnetic plug

C

Drain  -  Magnetic  plug

Rotated 180°

D

Oil dipstick

F

Drain  -  Magnetic  plug

C

Filler - Breather plug

Pump drive: BZ3-204

Pump drive: BZ1-290

As per view

As per view

A

Oil dipstick

A

Oil dipstick

C

Drain - Magnetic plug

B

Filler - Breather plug

D

Filler - Breather plug

D

Drain - Magnetic plug

Rotated 180°

Rotated 180°

C

Filler - Breather plug

C

Oil dipstick

B

Oil dipstick

B

Drain - Magnetic plug

D

Drain - Magnetic plug

D

Filler - Breather plug

Summary of Contents for BREVINI BZ1-204

Page 1: ... Installation and Maintenance Manual March 2022 IMM 0007EN Pump Drives BZ ...

Page 2: ...lish original prevails Dana shall not be liable for any misinterpretation of the content here into Photos and illustrations might not represent the exact product Copyright 2022 Dana Incorporated All content is subject to copyright by Dana and may not be reproduced in whole or in part by any means electronic or oth erwise without prior written approval THIS INFORMATION IS NOT INTENDED FOR SALE OR R...

Page 3: ...TRUCTIONS FOR PUMP DRIVE WITH SAE FLANGE AND RDB COUPLING 17 INSTALLATION INSTRUCTIONS FOR PUMP DRIVE WITH SAE FLANGE AND FP FLEXPLATE COUPLING 18 INSTALLATION INSTRUCTIONS FOR ADI PUMP DRIVES 18 ACCESSORY INSTALLATION INSTRUCTIONS 19 LUBRICATION 20 PUMP DRIVE LUBRICATION 20 FILLING AND LEVEL 20 LUBRICANT TABLE 20 CHECKS 22 FIRST START UP CHECKS 22 BOLT TIGHTENING TORQUE TABLE 23 NO LOAD TESTS 23 ...

Page 4: ...4 Dana Incorporated IMM 0007EN Pump Drives BZ ...

Page 5: ...erstand this manual even better we would like to describe the following terms used in the document HAZARDOUS AREA area within or in proximity to the gearbox in which the presence of an exposed person represents a risk to the safety and health of that person EXPOSED PERSON any person who is inside all or part of a hazardous area OPERATOR person assigned to install operate adjust perform routine mai...

Page 6: ...ar v damage caused during reassembly or installation vi operation of the Product or application which is not in accordance with agreed application requirements or agreed Product specifications and or vii the use of components lubricants or ancillary products that are not approved by Dana To the extent permitted by law neither party shall under any circumstances whatever be liable to the other whet...

Page 7: ...TRACKING LIST 7 Dana Incorporated IMM 0007EN Pump Drives BZ 1 7 TRACKING LIST Table 1 1 8 MODELS File Name Rev Date Description IMM 0007EN Pump Drives BZ 00 14 03 2022 Document issued Pump Drives BZ ...

Page 8: ...tification nameplate contains the main technical data regarding the functional and construction features of the gear unit Therefore it must always be visible and undamaged 1 Type or gear unit 2 Date of production month year country of production 3 Description 4 Gear unit output 5 Reduction ratio 6 Gear unit input 7 Info 8 Bar code 9 Serial number 2 1 CODE DESCRIPTION Table 2 BZ3 340 00 1 35 CS1 Pu...

Page 9: ...plug E Filler Breather plug C F Level no dipstick D Level no dipstick B E Drain Magnetic plug C Drain Magnetic plug Rotated 180 D Oil dipstick F Drain Magnetic plug C Filler Breather plug Pump drive BZ3 204 Pump drive BZ1 290 As per view As per view A Oil dipstick A Oil dipstick C Drain Magnetic plug B Filler Breather plug D Filler Breather plug D Drain Magnetic plug Rotated 180 Rotated 180 C Fill...

Page 10: ...culation D Drain Magnetic plug Pump drive BZ2 470 Pump drive BZ3 470 As per view As per view A Oil dipstick A Filler Breather plug B Filler Breather plug Forced circulation B Forced circulation D Forced circulation C Level E Drain Magnetic plug D Drain Magnetic plug F Level E Forced circulation Rotated 90 F Oil dipstick C Filler Breather plug Forced circulation Rotated 180 D Level A Drain Magnetic...

Page 11: ... coats can also be applied If the gearbox will be used under particularly aggressive environmental conditions special types of paints can also be applied The machined external parts of the gear unit such as the ends of the hollow and non hollow shafts support surfaces spigots etc are protected with rust inhibitor oil The internal parts of the gear unit casings and drives are also protected with ru...

Page 12: ...elicate parts are specially protected For transport the product can be protected in its most exposed parts with impermeable materials or placed on a wooden pallet and fixed to it by straps or fastenings in order to obtain a single rigid body Fig 1 NOTE Depending on the arrangements with the customer at the time of sale the product can be packed in a wooden box in completely closed cardboard packin...

Page 13: ...uate capacity given on the same Never tilt or turn over the packing during transport If the packages are unloaded by a lift truck make sure the weight is balanced on the forks If the packages are unloaded with a hoist or hook make sure the load is balanced and use approved lifting accessories for the sling For packages shipped on pallets make sure the lif ting accessories do not damage the product...

Page 14: ...cifications Fig 3 CAUTION The strap fixing of the product to the packing is sharp during unpacking it could strike the operator The packing must be removed as follows Cut the straps with scissors pay attention to the ends which could strike the operator Cut or remove the outer packing Cut the inner strap pay attention to the ends which could strike the operator Remove the gearbox from the pallet I...

Page 15: ...ox not included among those recommended by the man ufacturer invalidates the insurance guarantee for damage to the gearbox and or optional units linked to it If the size of the gearbox obstructs the operator s view during lifting transport and handling operations use two operators on the ground who check for possible hazards or hindrances Also make sure there are no unauthorised personnel in the t...

Page 16: ... to the weather no outdoor areas Avoid direct contact of the gearbox with the ground Place the gearbox on a stable support base and make sure there is no risk of sudden shifting Fig 5 Do not stack gearboxes Do not walk on or place weights on the packing Do not store any other materials inside the packing If possible position wooden wedges between the bottom of the packing and the floor Store the p...

Page 17: ...ANGE AND RDB COUPLING Check that the spigots and coupling surfaces of the pump drive and the motor are clean and have not been dented Use grease or oil to lubricate the coupling spigots and the housing seat Position the outer ring on the flywheel and attach it using class 8 8 bolts Tighten the bolts by applying torque as indicated in the paragraph Bolt Tightening Torque Table page 23 Check that th...

Page 18: ...ady fastened on the flywheel and that the spigot of the housing correctly matches the motor spigot Insert all the bolts into the housing class 8 8 and tighten them applying a torque as indicated in the paragraph Bolt Tight ening Torque Table page 23 6 4 INSTALLATION INSTRUCTIONS FOR ADI PUMP DRIVES Check that the pump drive is solidly attached to brackets or support structures for this purpose it ...

Page 19: ...e pumps to the pump drive the coupling must be lubricated with a generous layer of grease or with a no grip lubricant Carefully insert the motor shaft into the coupling and make sure that the spigot perfectly matches the spigot of the flange attached to the pump drive After checking that the pump is properly centered tighten all the attachment bolts ap plying a torque as indicated in the paragraph...

Page 20: ...SO VG 220 ISO VG 320 Agip Blasia 150 Blasia 220 Blasia 320 Aral Drgol BG 150 Drgol BG 220 Drgol BG 320 BP Energol GR XP 150 Energol GR XP 150 Energol GR XP 150 Castrol Alphamax 150 Alphamax 220 Alphamax 320 Cepsa Engranajes HP 150 Engranajes HP 220 Engranajes HP 320 Dea Falcon CLP 150 Falcon CLP 220 Falcon CLP 320 Elf LubMarine Epona Z 150 Epona Z 220 Epona Z 320 Esso Spartan EP 150 Spartan EP 220...

Page 21: ...Spartan SEP 150 Spartan SEP 220 Spartan SEP 320 Fuchs Renolin unisyn CLP 150 Renolin unisyn CLP 220 Renolin unisyn CLP 320 Fuchs Lubritech Gearmaster SYN 150 Gearmaster SYN 220 Gearmaster SYN 320 Klüber Klübersynth EG 4 150 Klübersynth EG 4 220 Klübersynth EG 4 320 Mobil MobilgearSHC XMP 150 MobilgearSHC XMP 150 MobilgearSHC XMP 150 Nils Atoil synth 220 Omv Gear SHG 220 Gear SHG 320 Optimol Optige...

Page 22: ...p drive outputs Check that all oil plugs are in the correct position see paragraph Configurations page 9 Check that all oil levels are correct Check that all the bolts with ISO metric threads are correctly tightened see bolt tightening torque table Bolt Tightening Torque Table page 23 CAUTION The pump drives are shipped without oil The customer is responsible for filling such devices see paragraph...

Page 23: ...9 9 14 5 12 2 18 18 9 27 28 40 32 47 10 x 1 5 58 14 5 26 6 18 33 27 50 40 73 47 86 10 x 1 25 61 2 15 8 28 19 5 35 30 53 43 78 51 91 12 x 1 75 84 3 21 3 46 26 56 40 86 59 127 69 148 12 x 1 25 92 1 23 8 50 29 62 45 95 66 139 77 163 14 x 2 115 29 73 36 90 55 137 80 201 94 235 14 x 1 5 125 32 79 40 98 61 150 90 220 105 257 16 x 2 157 40 113 50 141 76 214 111 314 130 368 16 x 1 5 167 43 121 54 150 82 2...

Page 24: ... the gear unit and once emptied re assemble the drain plug Wash the interior of the pump drive with a suitable cleaning liquid that is recommended by the lubricant manufacturer as follows Place the liquid in the pump drive and then re assemble the filler plugs turn it for a few minutes at a high speed then empty the cleaning liquid again from the pump drive See paragraph Pump drive lubrication pag...

Page 25: ...comply with environmental restrictions without polluting the soil water or air The party receiving the material is responsible for carrying out the operation in conformity with the current standards in force in the country in which the machine is used 10 2 1 INSTRUCTIONS FOR SUITABLE WASTE TREATMENT Iron aluminum copper materials these are recyclable materials which must be sent to a special autho...

Page 26: ...ing points 2 Pump drive structure too weak 2 Strengthen the structure 3 Internal malfunction 3 Contact a Service Center Excessive heating 1 No ventilation 1 Remove fairing 2 High thermal power 2 Insert oil recirculation 3 No lubricant 3 Add lubricant Oil leak from seals 1 Breather plug clogged 1 Unscrew and thoroughly clean the plug 2 Stiffening of seals due to prolonged storage 2 Clean the area a...

Page 27: ...27 Dana Incorporated IMM 0007EN Pump Drives BZ ...

Page 28: ...ine service parts ordering visit www danaaftermarket com Copyright 2022 Dana Incorporated All content is subject to copyright by Dana and may not be reproduced in whole or in part by any means electronic or otherwise without prior written approval THIS INFORMATION IS NOT INTENDED FOR SALE OR RESALE AND THIS NOTICE MUST REMAIN ON ALL COPIES ...

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