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MAXICUT 

 

 

Page 25 

Change the gaskets on the tilt cylinder 
Fig. 11 

 

1.

 

The cylinder is emptied of oil by moving the piston carefully back and forth. 

2.

 

Move  the  piston  in  the  middle  position,  whereby  the  end  cap  (pos.  3)  is 
unscrewed from the cylinder tube (pos. 1). A special tool must be used to remove 
the cap. If the cap is stuck, it may help to warm up the front of the cap. When the 
cap  is  unscrewed  from  the  cylinder  tube,  pull  the  piston  towards  the  cap, 
whereby the piston rod can be removed from the cylinder tube (pos. 1). 

3.

 

The locknut (pos. 5) that is holding the sleeve (pos. 4) is dismounted. 

4.

 

The sleeve (pos. 4) is removed from the piston rod (pos. 2). 

5.

 

The cap (pos. 3) is removed from the piston rod (pos. 2). 

6.

 

The seals in the cap (pos. 6 + 7 + 8 + 9 + 10) as well as the sleeve are removed. 

7.

 

All parts are checked for chips, burrs, etc. Check for rust around the scraper ring 
(pos. 6) in the cap. If this is the case remove it. 

Mounting 
1.

 

New packages (pos. 6 + 7 + 8 + 9 + 10) are fitted in the cap and the sleeve. 

2.

 

The  thread  on  the  cap  (pos.  3)  and  the  cylinder  casing  (pos.  1)  must 
be

 

lubricated with oil. 

3.

 

The cap (pos. 3) is mounted on the piston rod. 

4.

 

The  sleeve  (pos.  4)  is  mounted  and  the  lock  nut  is  screwed  and  secured  with 
Loctite.  Make  sure  the  thread  is  absolutely  clean  and  free  of  oil  and  other 
impurities  before  using  Loctite.  Do  not  fill  the  oil  within  12  hours  after  using 
Loctite. 

5.

 

Lubricate  the  outermost  seal  on  the  part  of  the  sleeve  in  contact  with  the 
cylinder tube as well as lubricate the innermost cylinder tube with oil and push 
the piston into the centre position. 

6.

 

The cap is mounted on the cylinder tube and tightened. 

7.

 

To mount the cylinder refer to "Changing the tilt cylinder". 

Removing/fitting of wheels 

For removing wheels, the wheel frame is lifted off the ground. The wheels will thus be 
free of the ground. The wheel nuts are removed and the wheel can be replaced. After 
mounting the new wheel, screw the nuts on and tighten with a "firm hand". Next, lower 

3/8”Gas 

3/8”Gas 

35 

35 

A-A 

40

 

80

 

90

 

Summary of Contents for MAXICUT 260 Series

Page 1: ...MAXICUT EN 400 Series no 260 XXX...

Page 2: ......

Page 3: ...list of spare parts which helps give an overview of the individual parts EU DECLARATION OF CONFORMITY DALBO A S DK 7183 Randb l 4575883500 hereby declares that the aforementioned machine is manufactur...

Page 4: ......

Page 5: ...NE 13 CONNECTING AND DISCONNECTING 14 CONNECTING 14 HYDRAULICS 14 DISCONNECTING 14 SETTINGS 16 TENSILE ADJUSTMENT 16 DRIVING AND OPERATING 18 UNFOLDING AND FOLDING 18 Unfolding 18 Folding 19 DRIVING S...

Page 6: ...ing the bearings 26 REMOVAL OF THE CUTTER DRUM 27 Replacing the bearings on the cutter drum 27 Mounting the bearings 27 Replacement of the cotter 28 Mounting the blades 28 DISPOSAL 29 SPARE PARTS 30 W...

Page 7: ...T is in transport mode the seat sections are locked by turning the handle in the drop down boxes in the bottom before driving on public roads Likewise this secures the control levers against accidenta...

Page 8: ...in Hydraulic oil that flies out under high pressure can penetrate through the skin and cause serious injuries Seek professional medical assistance immediately in the event of any injury Mounting There...

Page 9: ...orrect use of the machine also includes compliance with the manufacturer s operating maintenance and repair instructions as well as the exclusive use of original spare parts MAXICUT may only be used m...

Page 10: ...idth cm 390 HK my recommendation 100 Weight in kg Without water approx 3340 With water approx 4540 Sections pieces 2 Wheels 300 80 15 3 Hydraulic requirements Double acting 1 Single direction Transpor...

Page 11: ...e divided into 5 key sections Safety Getting Started and Driving Additional Equipment Maintenance Repairs The following symbols are used in the instruction manual for Points that is especially importa...

Page 12: ...n sunflower or rapeseed which is greatly influenced by the machine s total weight and the soil The machine is most effective when the knife drum is completely filled with water and the soil is complet...

Page 13: ...t be reasonably drained The plant material cannot be more stiff than corn stalks The machine may only be used after first being attached to an agricultural tractor by way of connection to the rear 3 p...

Page 14: ...nder name Colour Outlet Function Wheel frame cylinder Yellow Double acting Lift the MAXICUT up on the wheels while in working mode The hydraulic system is equipped with pilot operated check valves Thi...

Page 15: ...ased from the tractor and the hydraulic hoses are mounted Remember to release the pressure from the connecting hoses to the hydraulic system before disconnecting the hoses MAXICUT can be in transport...

Page 16: ...rums move horizontally while the side frames move with respect to the ground slope Fig 3 Here you can see the MAXICUT 600 at work The main frame is horizontal while the side frame is moving The same g...

Page 17: ...MAXICUT Page 17...

Page 18: ...chine Unfolding and folding Unfolding and folding are conducted with the tractor in park Before unfolding ensure that no person is positioned between the side sections and the main frame of the machin...

Page 19: ...ssary twisting in the machine s frame construction An easier curve speed can be used with the machine in the ground Folding The wheel frame is lowered down to the ground and the knife drum is lifted o...

Page 20: ...If the speed is increased wear will also increase especially under dry conditions At the same time there is a danger that the knife drum will start throwing soil material and rocks Power The power req...

Page 21: ...water containers The left side is pulling too much The pull is too strong Align pull and main frame see Tensile Alignment Too much water Divide the water equally between each of the 2 water containers...

Page 22: ...day of work Cotter pins and bolts should be checked to avoid breakdowns The hydraulic system should also be checked to ensure it is air tight Lubrication Fig 8 Lubrication points Number of nuts Lubric...

Page 23: ...et A between each to save the bolts and containers The blades can be replaced as necessary with 2 knives installed per row of every one of the 2 roller bearings Blade drums The containers must be prot...

Page 24: ...raulics always pay close attention to safety Before the work is started release the pressure in the hydraulics system and if necessary support the part Once the repair work on the hydraulics system is...

Page 25: ...remove it Mounting 1 New packages pos 6 7 8 9 10 are fitted in the cap and the sleeve 2 The thread on the cap pos 3 and the cylinder casing pos 1 must be lubricated with oil 3 The cap pos 3 is mounted...

Page 26: ...ting 1 The outer rings of the bearings pos 17 18 are mounted in the hub casing pos 22 2 The sealant ring pos 16 is installed 3 The inner bearing ring pos 18 is mounted on the shaft pos 2 and the shaft...

Page 27: ...rum overturning Fig 13 1 Both 2 sections must touch the ground first 2 The bolts A are loosened on both ends of the container 3 The wheel frame cylinder is activated and MAXICUT is lifted up on the wh...

Page 28: ...be cleaned removed 3 The protective plate is removed between the blades to get to the blade bolts 4 The blades can now be de bolted and removed Mounting the blades 1 The blade is mounted with the new...

Page 29: ...the weight on the part in question It is therefore important that this part is supported or lifted up so there is no risk of crashing rolling over Hydraulic hoses and cylinders shall be disconnected a...

Page 30: ...MAXICUT Page 30 Spare parts...

Page 31: ...A S s written permission No original spare parts were used DALBO A S shall in no way be liable for consequential damages income or losses due to errors DALBO A S cannot also be held responsible for h...

Page 32: ...MAXICUT Page 32 Hydraulics diagram for MAXICUT 400 WHEEL CYLINDER WHEEL CYLINDER YELLOW YELLOW 51316 Double acting pilot operated check valve Tractor pump and valve 91826 80 40 X 400...

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