DAKA 622 Installation And Operation Instruction Manual Download Page 10

Page 10 of 17 

DAKA Furnace Model 622 

2008 Edition 

 

 

Rev 2B: 11-9-12 

IX. MAINTENANCE OF YOUR DAKA FURNACE 

 

A.  Fueling Procedure 

Fill with cordwood (and/or coal, if applicable) to the top of the firebrick.  Before 
burning coal, you must have a coal burning grate and a fire door equipped with a 
spin draft (available from dealer or direct from the factory). 

B.  Flue Pipe and Chimney 

These must be checked frequently during heating season, and deposits of soot 
and creosote over 1/8" thick removed using stiff-wired brushes designed for the 
job. Professional cleaning by a chimney sweep at least once a season is highly 
recommended. 

C.  DAKA Furnace Blowers 

Both the front and rear blowers on your new DAKA Furnace Model 622 have 
permanently lubricated bearings.  Re-lubrication is NOT required.  Vacuum away 
dust and dirt on motor air inlets and also on blower impellers at least once each 
season.  

CAUTION: TURN OFF ALL POWER TO UNIT BEFORE CLEANING 

AND LUBRICATION. 

D.  Fire Chamber and Ash Pan 

Check ash pan every few days and safely dispose of ashes. Keep ashes from 
building up on grate and interfering with combustion airflow from below. At end of 
heating season, clean out all residual ashes from furnace. The moisture they 
contain could rust your furnace over the summer months, thereby shortening the 
life of the unit. 

 

X. TROUBLE SHOOTING 

 

A.  Problem: Smoke puff back when loading, poor burning, insufficient heat  
 

Solutions

1.  Insufficient draft--debris or creosote could be blocking flue; inadequate chimney 

height or design could be causing downdrafts; check chimney connector for air 
leaks and seal with furnace cement; adjust barometric regulator to higher setting. 

2.  Insufficient make-up air-- the house could be so well insulated that infiltration air 

is not getting in to replace air used in combustion; open a window slightly in 
furnace room or install a vent to the outside in furnace area. 

 

B.  Problem:  Poor heat throughout house while burning wood  
 

Solutions

:

 

1.  Poor quality wood--burn only wood which has been air-dried for at least six 

months, preferably a year or more. Use hardwoods such as hickory, oak, maple, 
etc. for highest heat value per load. 

2.  Check to insure that all cold air return vents are open and not blocked with 

furniture, etc. 

3.  Make sure that all duct joints are airtight, and apply duct tape to seal. 
4.  Check flue gas temperature--normal operating range is 300º-600ºF. Lower 

temperature would indicate insufficient draft or inadequate combustion air. 

5.  Insure that primary furnace blower is turning on to distribute heat effectively. 

Lower "FAN ON" setting on primary furnace fan control to start circulation earlier. 

Summary of Contents for 622

Page 1: ...resent ductwork to distribute wood heated air throughout the home As long as the heat produced by the supplementary furnace keeps the living area temperature above the setting on the primary furnace w...

Page 2: ...3 with adjustable settings available at extra cost 5 Installation of this furnace in mobile homes or garages is prohibited 6 This furnace must be installed on a non combustible floor surface such as c...

Page 3: ...E MATERIAL WITHIN MARKED INSTALLATION CLEARANCES INSPECT AND CLEAN FLUES AND CHIMNEY REGULARLY CAUTION HOT SURFACES KEEP CHILDREN AWAY DO NOT TOUCH DURING OPERATION MAXIMUM DRAFT MARKED ON NAMEPLATE D...

Page 4: ...rmit full opening of door Close door with handle in same position rotate counterclockwise to lock B Insert thermal gasket 6 between ash door 5 and ash pan 7 front and assemble using two 1 4 bolts and...

Page 5: ...oward top of panel B Remove cover on Fan Control Using three 1 tube spacers provided proceed to mount the Fan Control 4 to the side of the panel using No 12 x 2 screws provided Fan Control is to be he...

Page 6: ...ers the plenum Actual design and installation procedure for such a back draft damper is left to the installer due to the large number of plenum configurations involved See FIG 1 FIG 5 for illustration...

Page 7: ...chimney draft to a maximum of 06 water column draft Barometric Regulator No 283 with adjustable draft setting is available through DAKA for this purpose 2 Smoke pipe should maintain a minimum 18 clea...

Page 8: ...ration this control may be activated frequently and is designed to help level the furnace heat output IMPORTANT In a supplementary Add On installation the blowers on the DAKA furnace can be used as ci...

Page 9: ...rd and possibly spilling into the room After closing fire door push damper rod fully in to seal rear vent VIII EMERGENCY OPERATION INSTRUCTIONS A Operation During Power Failure 1 Remove furnace filter...

Page 10: ...ey contain could rust your furnace over the summer months thereby shortening the life of the unit X TROUBLE SHOOTING A Problem Smoke puff back when loading poor burning insufficient heat Solutions 1 I...

Page 11: ...hitish appearance on outside of combustion chamber surfaces reduce chimney draft to control overheating NOTE To cover discoloration obtain a high temperature flat black spray paint from hardware or fi...

Page 12: ...OP TAKE OFF M DUCT STARTING COLLAR RECTANGULAR N COLD AIR RETURN GRILL O COLD AIR PLENUM P WARM AIR PLENUM Q DUCT END CAP R COLD AIR RETURN DUCT CAUTION SEE DUCT CLEARANCES FOR PROPER INSTALLATION CHE...

Page 13: ...IG 3 Clearances from Horizontal Warm Air Ducts FIG 4 Clearances to Combustibles FIG 5 Alternative Warm Air Plenum Pipe Insert Designs From Sides and Top of Warm Air Plenum 6 From Horizontal Ducts with...

Page 14: ...Page 14 of 17 DAKA Furnace Model 622 2008 Edition Rev 2B 11 9 12 FIG 6 Wiring Schematic...

Page 15: ...TRANFORMER RELAY 1 FROM DRAFT BLOWER WHITE WIRE 3 BLACK WIRES 1 FROM TRANFORMER 1 FROM FAN CONTROL 1 FROM POWER SUPPLY OPERATING FAN CONTROL SNAP DISC 2 GREEN GROUND WIRES 1 FROM POWER SUPPLY 1 FROM J...

Page 16: ...08 1 17 Air Jacket Side Panel w o holes with holes 64590209 0212 1ea 18 not used 56811158 1 19 Swing Plate A 57590211 1 20 Operating Control Snap Disc 190 open C 58640005 1 21 Draft Blower Adapter Pla...

Page 17: ...er than residential service connected to conventional basement type up flow central heating system if non approved fuels are used in firing of units or if unit is damaged due to accident improper inst...

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