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Outdoor Unit Installation

3.

Flaring the pipe end. 

1) Cut the pipe end with a pipe cutter.
2) Remove burrs with the cut surface facing down-

ward so that the chips do not enter the pipe.

3) Put the flare nut on the pipe.
4) Flare the pipe.
5) Check that the flaring is properly made.

 WARNING

1) Do not use mineral oil on flared part.
2) Prevent mineral oil from getting into the system as this would reduce the lifetime of the units.
3) Never use piping which has been used for previous installations. Only use parts which are delivered with the unit.
4) Do never install a drier to this R410A unit in order to guarantee its lifetime.
5) The drying material may dissolve and damage the system.
6) Incomplete flaring may cause refrigerant gas leakage.

4.

Refrigerant piping.

 CAUTION

1) Use the flare nut fixed to the main unit. (To prevent cracking of the flare nut by aged deterioration.)
2) To prevent gas leakage, apply refrigeration oil only to the inner surface of the flare. (Use refrigeration oil for R410A.)
3) Use torque wrenches when tightening the flare nuts to prevent damage to the flare nuts and gas leakage.

Align the centres of both flares and tighten the flare nuts 3 or 4 turns by hand.  Then tighten them fully with the torque wrenches.

(Cut exactly at 

right angles.)

 Remove burrs

Set exactly at the position shown below.

A

Flaring

Die

Check

Flare’s inner 
surface must 
be flaw-free.

The pipe end must 
be evenly flared in 
a perfect circle.

Make sure that the 
flare nut is fitted.

A

0-0.5mm

Clutch-type

Flare tool for R410A

1.0-1.5mm

Clutch-type (Rigid-type)

1.5-2.0mm

Wing-nut type (Imperial-type)

Conventional flare tool

Flare nut tightening torque

 

Gas side

Liquid side

 

3/8 inch

1/4 inch

 

32.7-39.9N 

 

 m 

14.2-17.2N 

 

 m

  (333-407kgf 

 

 cm) 

(144-175kgf 

 

 cm)

Valve cap tightening torque

 

Gas side

Liquid side

 

3/8 inch

1/4 inch

 

21.6-27.4N 

 

 m 

21.6-27.4N 

 

 m

  (220-280kgf 

 

 cm) 

(220-280kgf 

 

 cm)

Service port cap 

10.8~14.7N 

 

 m

tightening torque 

(110~150kgf 

 

 cm)

Torque wrench

Piping union

Flare nut

Do not apply refrigeration 

oil to the outer surface.

Flare nut

Apply refrigeration oil to 

the inner surface of the 

flare.

Do not apply refrigeration 

oil to the flare nut avoid 

tightening with over torque.

Spanner

[Apply oil]

[Tighten]

Summary of Contents for RX20JV1B

Page 1: ...stallation manual R410A Split series Montaj k lavuzlar R410A Split serisi Installationsanleitung Split Baureihe R410A Manuel d installation S rie split R410A Montagehandleiding R410A Split systeem Man...

Page 2: ...Voltage 2006 95 EC Electromagnetic Compatibility 2004 108 EC 3P Takayuki Fujii Managing Director 1st of 201 IKIN TCF 015 201 RX20J RX25J V1B RX35J V1B DEKRA NB0344 74736 KRQ EMC97 4957 U Nove hospody...

Page 3: ...shape the cables so that they do not put undue force on the electrical covers or panels Install covers over the wires Incomplete cover installation may cause terminal overheating electrical shock or...

Page 4: ...nding on radio wave conditions 8 In coastal areas or other places with salty atmosphere of sulfate gas corrosion may shorten the life of the air conditioner 9 Since drain flows out of the outdoor unit...

Page 5: ...onal refrigerant required for refrigerant pipe exceeding 10m in length Be sure to add the proper amount of additional refrigerant Failure to do so may result in reduced perfomance The suggested shorte...

Page 6: ...oundation surface Outdoor Unit Installation 1 Installing outdoor unit 1 When installing the outdoor unit refer to Precautions for Selecting the Location and the Outdoor Unit Installation Draw ings 2 I...

Page 7: ...410A 3 Use torque wrenches when tightening the flare nuts to prevent damage to the flare nuts and gas leakage Align the centres of both flares and tighten the flare nuts 3 or 4 turns by hand Then tigh...

Page 8: ...hose which comes from gauge manifold to gas stop valve s service port 2 Fully open gauge manifold s low pressure valve Lo and completely close its high pressure valve Hi High pressure valve subsequen...

Page 9: ...d piping and to provide insulation dimensions as below 3 Use separate thermal insulation pipes for gas and liquid refrigerant pipes Gas side Liquid side Gas pipe thermal insulation Liquid pipe thermal...

Page 10: ...force a test run to stop press the indoor unit operation stop button Using the main unit s remote controller 1 Press the operation stop button Operation will start 2 Press the temperature button and t...

Page 11: ...that the termi nal numbers match Tighten the terminal screws securely We recommend a flathead screwdriver be used to tighten the screws The screws are packed with the terminal board Observe the notes...

Page 12: ...sure to perform curling Problems with the work may cause heat and fires 3 Pull the wire and make sure that it does not disconnect Then fix the wire in place with a wire stop Strip wire end to this poi...

Page 13: ...operation in accordance with the operation manual to ensure that all functions and parts such as louver movement are working properly The air conditioner requires a small amount of power in its stand...

Page 14: ...12 T rk e MEMO...

Page 15: ...3P U Nove hospody 1 1155 301 00 Plzen Skvrnany Czech republic Zandvoordestraat 300 B 8400 Ostende Belgium www daikineurope com...

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