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Si01-782

Removal of Compressor

Removal Procedure

13

4

Remove the 4 nuts of 
the compressor.

Warning

Be careful not to get yourself 
burnt with the pipes and other 
parts that are heated by the 
gas brazing machine.

Warning

If the refrigerant gas leaks 
during work, ventilate the 
room. (If the refrigerant gas is 
exposed to flames, toxic gas 
may be generated.)

Warning

Since it may happen that the 
refrigerant oil in the 
compressor catches fire, 
prepare wet cloth so as to 
extinguish fire immediately.

Caution

From the viewpoint of global 
environment protection, do 
not discharge the refrigerant 
gas in the atmosphere. Make 
sure to collect all the 
refrigerant gas.

Cautions for restoration

1. Restore the piping by non-

oxidation brazing. 

2. It is required to prevent the 

carbonization of the oil inside 
the four way valve and the 
deterioration of the gaskets 
affected by heat. (Keep 
below 120°C.) For the sake 
of this, wrap the four way 
valve with wet cloth and 
provide water so that the 
cloth does not dry.

In case of difficulty with gas 
brazing machine 

1. Disconnect the brazed part 

where is easy to disconnect 
and restore.

2. Cut pipes on the main unit 

with a tube cutter in order to 
make it easy to disconnect.

„

Before working, make 
sure that the refrigerant is 
empty in the circuit.

„

Be sure to apply nitrogen 
replacement when 
heating up the brazed 
part.

5

Heat up the brazed part 
of the discharge side 
and disconnect.

6

Heat up the brazed part 
of the suction side and 
disconnect.

Note:

„

Do not use a metal saw 
for cutting pipes by all 
means because the 
sawdust comes into the 
circuit.

„

When withdrawing the 
pipes, be careful not to 
pinch them firmly with 
pliers. The pipes may get 
deformed.

„

Provide a protective sheet 
or a steel plate so that the 
brazing flame cannot 
influence peripheries.

„

Be careful so as not to 
burn the compressor 
terminals, the name plate, 
the heat exchanger fin.

Step

Procedure

Points

(R12888)

(R5460)

Discharge 
pipe

Suction 
pipe

(R5461)

Summary of Contents for RD60FV1K

Page 1: ...REMOVAL PROCEDURE S E R V I C E M A N U A L Outdoor Unit Non Inverter Pair Type 6 0 kW Class 24000 28000 Btu h Class Si01 782...

Page 2: ...Service Manual Removal Procedure Outdoor Unit zCooling Only R24GV2S R28GV2S RD60FV1K...

Page 3: ...ents 1 Removal of Outer Panels 2 2 Removal of Fan Motor Outdoor Fan 5 3 Removal of Electrical Components ASSY 7 4 Removal of Sound Blankets 11 5 Removal of Compressor 12 Note The illustrations may be...

Page 4: ...ing off all power supplies before disassembling work Step Procedure Points 1 Remove the top panel 1 Remove the 8 screws of the top panel 2 Pull the suction grille to unfasten the hook Take care not to...

Page 5: ...the suction grille 2 Remove the front panel 2 1 Remove the screw and remove the front panel 2 When reassembling fit the 5 hooks 3 Remove the piping cover front 1 Remove the screw and remove the piping...

Page 6: ...Removal of Outer Panels Si01 782 4 Removal Procedure 4 Remove the front panel 1 1 Remove the 6 screws and remove the front panel 1 Step Procedure Points Front panel 1 R12810 R5432 R8322...

Page 7: ...ront panel according to the Removal of the Outer Panels 1 Loosen the 5 screws of the terminal board 2 Disconnect the 2 terminals for the fan motor capacitor 3 Unfasten the hook with a flat screwdriver...

Page 8: ...the nut and remove the outdoor fan 3 Remove the fan motor Be sure to remove the lower screws first If the upper screws are removed first the fan motor may tilt or fall because the center of its gravit...

Page 9: ...ait 10 minutes or more after turning off all power supplies before disassembling work Step Procedure Points 1 Remove the side panel Preparation Remove the top panel front panel 1 2 and piping cover fr...

Page 10: ...fixing plate 1 Detach the outdoor temperature sensor 2 Disconnect the flag shape terminals of the outdoor air thermostat 3 4 Loosen the screw and remove the main unit of the outdoor air thermostat Rem...

Page 11: ...Remove the capacitor 1 Disconnect the terminals from the capacitor 4 Disconnect the each wire harness 1 Cut the clamp 2 Disconnect the blue terminal 3 Detach the clamp for the compressor lead wire re...

Page 12: ...al Components ASSY Si01 782 10 Removal Procedure 5 Remove the electrical components ASSY 1 Lift the electrical components ASSY to unfasten the 2 hooks and remove it Step Procedure Points R6750 Electri...

Page 13: ...power supplies before disassembling work Step Procedure Points 1 Remove the sound blanket top Preparation Remove the electrical box according to the Removal of Electrical Components ASSY Since the pi...

Page 14: ...l power supplies before disassembling work Step Procedure Points 1 Remove the terminal cover 2 Disconnect the compressor lead wires Be careful so as not to burn the compressor terminals or the name pl...

Page 15: ...eep below 120 C For the sake of this wrap the four way valve with wet cloth and provide water so that the cloth does not dry In case of difficulty with gas brazing machine 1 Disconnect the brazed part...

Page 16: ...Revision History Month Year Version Revised contents 07 2013 Si01 782 First edition...

Page 17: ...ories supplied or specified by Daikin Ask a qualified installer or contractor to install those parts and accessories Use of unauthorised parts and accessories or improper installation of parts and acc...

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