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7 Commissioning

Installation manual

27

EJHA04AAV3
Daikin Altherma H Hybrid – Heat pump module
4P530607-1D – 2020.02

7

Commissioning

NOTICE

ALWAYS operate the unit with thermistors and/or pressure
sensors/switches. If NOT, burning of the compressor might
be the result.

INFORMATION

Protective  functions  –  "Installer-on-site  mode".

  The

software  is  equipped  with  protective  functions,  such  as
room antifrost. The unit automatically runs these functions
when necessary. (If the user interface home pages are off,
the unit will not operate automatically.)

During  installation  or  service  this  behaviour  is  undesired.
Therefore, the protective functions can be disabled:

At  first  power-on:

  The  protective  functions  are

disabled by default. After 12 h they will be automatically
enabled.

Afterwards:

  An  installer  can  manually  disable  the

protective  functions  by  setting  [A.6.D]: 

Disable

protections

=

On

.  After  his  work  is  done,  he  can

enable  the  protective  functions  by  setting  [A.6.D]:

Disable protections

=

OFF

.

7.1

Checklist before commissioning

After  the  installation  of  the  unit,  first  check  the  items  listed  below.
Once all checks are fulfilled, the unit must be closed. Power-up the
unit after it is closed.

Depending  on  the  system  layout,  not  all  components  may  be
available.

You  read  the  complete  installation  instructions,  as
described in the 

installer reference guide

.

The 

outdoor unit

 is properly mounted.

The 

gas boiler

 is properly mounted.

In case of *HY32AA gas boiler:

The following 

field wiring

 has been carried out according

to  the  available  documentation  and  the  applicable
legislation:

▪ Between the outdoor unit and the local supply panel

▪ Between the gas boiler and the local supply panel

▪ Between  the  outdoor  unit  and  the  gas  boiler

(communication)

▪ Between  the  gas  boiler  and  the  room  thermostat  (if

applicable)

▪ Between  the  gas  boiler  and  the  domestic  hot  water

tank (if applicable)

In case of third-party gas boiler:

The following 

field wiring

 has been carried out according

to  the  available  documentation  and  the  applicable
legislation:

▪ Between the outdoor unit and the local supply panel

▪ Between the gas boiler and the local supply panel

▪ Between  the  outdoor  unit  and  the  gas  boiler  (bivalent

signal)

▪ Between the outdoor unit and the external pump

The  system  is  properly 

earthed

  and  the  earth  terminals

are tightened.

The 

fuses

  or  locally  installed  protection  devices  are

installed according to this document, and have NOT been
bypassed.

The 

power  supply  voltage

  matches  the  voltage  on  the

identification label of the unit.

There  are  NO 

loose  connections

  or  damaged  electrical

components in the switch box.

There  are  NO 

damaged  components

  or 

squeezed

pipes

 on the inside of the outdoor unit.

The  correct  pipe  size  is  installed  and  the 

pipes

  are

properly insulated.

There are no 

water leaks

 inside the outdoor unit.

There is NO 

water leak

 inside the gas boiler.

There  is  NO 

water  leak

  in  the  connection  between  the

gas boiler and the outdoor unit.

The 

shut-off valves

 are properly installed and fully open.

The 

manual  air  purge  valves

  are  closed,  and  the

automatic air purge valves

 (if applicable) are open.

The 

pressure  relief  valve

  purges  water  when  opened.

Clean water must come out.

The 

gas boiler

 is switched ON.

Setting  .  is  correctly  set  on  the  gas  boiler.  The  setting
must be 0.

The 

minimum  water  volume

  is  guaranteed  in  all

conditions.  See  "To  check  the  water  volume"  in

"4.2 Preparing water piping" 

[

4

 8].

If 

glycol

  was  added  to  the  system,  confirm  the  correct

glycol concentration, and check if glycol setting [E‑0D]=1.

NOTICE

▪ Make  sure  glycol  setting  [E-0D]  matches  the  liquid

inside the water circuit (0=water only, 1=water+glycol).
If  the  glycol  setting  is  NOT  set  correctly,  the  liquid
inside the piping can freeze.

▪ When  glycol  is  added  to  the  system,  but  the  glycol

concentration is lower than prescribed, the liquid inside
the piping can still freeze.

7.2

Checklist during commissioning

The 

minimum  flow  rate

  is  guaranteed  in  all  conditions.

See  "To  check  the  water  volume  and  flow  rate"  in

"4.2 Preparing water piping" 

[

4

 8].

To perform an 

air purge

.

To perform a 

test run

.

To perform an 

actuator test run

.

Underfloor screed dryout function

The  underfloor  screed  dryout  function  is  started  (if
necessary).

To perform a gas pressure test.

To perform a test run on the 

gas boiler

.

Summary of Contents for INTERGAS Altherma EJHA-AV3

Page 1: ...Installation manual Daikin Altherma H Hybrid Heat pump module English Installation manual Daikin Altherma H Hybrid Heat pump module EJHA04AAV3...

Page 2: ...yw n urma prevederilor 19 20 21 22 23 24 25 ob upo tevanju dolo b vastavalt n uetele laikantis nuostat pateikiam iev rojot pras bas kas noteiktas odr iavaj c ustanovenia bunun ko ullar na uygun olarak...

Page 3: ...va kyll stysl mp tila M C Kylm aine N Varmuuspainelaitteen asetus P bar Valmistusnumero ja valmistusvuosi katso mallin nimikilpi Maxim ln p pustn tlak PS K bar Minim ln maxim ln p pustn teplota TS TSm...

Page 4: ...rce settings 25 6 4 Menu structure Overview installer settings 26 7 Commissioning 27 7 1 Checklist before commissioning 27 7 2 Checklist during commissioning 27 7 2 1 To perform an air purge 28 7 2 2...

Page 5: ...g for freeze protection valve inside the outdoor unit b Freeze protection valve for inside the outdoor unit c Vacuum breaker for outside the outdoor unit d General safety precautions e Addendum book f...

Page 6: ...1 e5 Parts of mandatory options EKADDONJH and EKADDONJH2 connection kit for third party gas boiler For installation instructions see the installation manual of the connection kit e1 External pump EKAD...

Page 7: ...5 C 4 Preparation 4 1 Preparing the installation site WARNING The appliance shall be stored in a room without continuously operating ignition sources example open flames an operating gas appliance or...

Page 8: ...damage the unit and will NOT be removed by the standard filter of the heat pump system 4 2 1 Water piping lengths and height difference In case of HY2KOMB28 32AA gas boiler e d a H1 b D1 D2 D3 D1 c M...

Page 9: ...ernal static pressure calculated with 10 90 elbow 4 2 2 To check the water volume and flow rate Minimum water volume Check that the total water volume in the installation is minimum 20 litre the inter...

Page 10: ...alent signal for third party gas boiler g 2 d Optional equipment 5 Bottom plate heater 2 GND e 6 Outdoor ambient temperature sensor 2 d 7 LAN adapter 2 f a See the name plate on the outdoor unit b Cab...

Page 11: ...o install the outdoor unit 4 M8 M10 5 2 3 To provide drainage Make sure that condensation water can be evacuated properly NOTICE Cold climates If the unit is installed in a cold climate Take adequate...

Page 12: ...water inlet and outlet NOTICE Drain fill point Foresee a drain fill point to drain or fill the space heating circuit The fill drain point can be Field supplied In case of HY2KOMB28 32AA gas boiler Pa...

Page 13: ...alves Freeze protection by glycol Adding glycol to the water lowers the freezing point of the water The required concentration depends on the lowest expected outdoor temperature and on whether you wan...

Page 14: ...b2 see below b3 b4 Protection for the field piping c Isolation of water inside the house when there is a power interruption Part Description a b1 b2 Mandatory Delivered as accessory a Connection piece...

Page 15: ...V1 Manual air purge valve inside the HY2KOMB28 32AA gas boiler Manual or automatic field supplied air purge valves Note Automatic air purge valves are NOT allowed if glycol is used Before filling the...

Page 16: ...ank 5 3 6 To insulate the water piping The piping in the complete water circuit MUST be insulated to prevent condensation and reduction of the heating capacity To prevent the freezing of the outdoor w...

Page 17: ...ion LAN adapter option INFORMATION Bottom plate heater option For the routing see the installation manual of the bottom plate heater To connect the main power supply 1 Connect the main power supply to...

Page 18: ...X5M 4 1 2 a 3 4 X 5 M 1 a HY2KOMB28 32AA gas boiler 2 Fix the cable with cable ties to the cable tie mountings To connect the domestic hot water pump 1 Connect the domestic hot water pump cable to th...

Page 19: ...option For the routing see the installation manual of the bottom plate heater To connect the main power supply 1 Connect the main power supply to the appropriate terminals as shown in the illustratio...

Page 20: ...on For more detailed explanation and background information see the installer reference guide INFORMATION Gas boiler Depending on the installed gas boiler settings will be visible invisible By default...

Page 21: ...overview setting Example Modify 1 01 from 15 to 20 1 Go to A 8 Installer settings Overview settings 2 Go to the corresponding screen of the first part of the setting in this example 1 01 by using the...

Page 22: ...erland setting MUST be 1 A 2 2 3 E 07 Domestic hot water tank 0 Type 1 EKHWS D or third party tank see below 4 Type 5 EKHWP 6 Type 7 Third party tank Range 0 6 Code Description A 2 2 A D 02 Domestic h...

Page 23: ...3 Compares the primary energy use of the heat pump with that of the boiler Range 0 6 INFORMATION The primary energy factor can always be set but is only used in case the savings mode is set to Ecologi...

Page 24: ...on than 8 06 plus the minimum leaving water temperature setpoint required to reach a stable condition on the comfort setpoint for the room To increase efficiency modulation can lower the leaving water...

Page 25: ...set 6 0D to 0 i e Reheat only 6 2 6 Contact helpdesk number Code Description 6 3 2 N A Number that users can call in case of problems 6 3 Advanced configuration optimization 6 3 1 Heat source settings...

Page 26: ...est run Standard Unit type Compressor type Indoor software type Unit control method Pump operation mode Power saving possible User interface location Options DHW operation DHW tank DHW tank type DHW p...

Page 27: ...on Between the outdoor unit and the local supply panel Between the gas boiler and the local supply panel Between the outdoor unit and the gas boiler bivalent signal Between the outdoor unit and the ex...

Page 28: ...n of the different actuators For example when you select Pump a test run of the pump will start Prerequisite Make sure that the leaving water temperature home page room temperature home page and domes...

Page 29: ...T EKBALLV1 EKBALLV1 EKBALLV1 R3T R4T R1T OR OR OR OR t R2T R3T S1PH B1PR 6 4 CuT 6 4 CuT 6 4 CuT 4 0 ID2 0 CuT 4 8 CuT 4 8 CuT 7 0 CuT 7 0 CuT 9 5 CuT 9 5 CuT 9 5 CuT 9 5 CuT 7 9 CuT 9 5 CuT 9 5 CuT 9...

Page 30: ...pply pump external pump Ext outdoor thermistor External outdoor temperature sensor Bottom plate heater Bottom plate heater X2M Main terminal Earth wiring 15 Wire number 15 Field supply 1 Several wirin...

Page 31: ...10 230 V X2 3 5 6 2 0 75 X5M 1 2 2 0 75 External outdoor temperature sensor OPTIONAL PART Only for EKRSCA1 STANDARD PART OUTDOOR UNIT HYDRO Power supply unit power supply 230 V earth DHW PUMP FIELD SU...

Page 32: ...ers see combination table field supplied Field setting C 02 1 TYPICAL CONFIGURATION Standard 2 high voltage wires Boiler 2 low voltage wires OUTDOOR INDOOR STANDARD PART OUTDOOR UNIT HYDRO Power suppl...

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Page 36: ...4P530607 1D 2020 02 Copyright 2018 Daikin Verantwortung f r Energie und Umwelt...

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