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Operation manual

5

EWLP012~065KAW1N

Condenserless water-cooled water chillers

4PW30043-1

B

EFORE

 

OPERATION

Checks before initial start-up 

After the installation of the unit, check the following before switching
on the circuit breaker:

1

Field wiring

Make sure that the field wiring between the local supply panel
and the unit has been carried out according to the instructions
described in the installation manual, according to the wiring
diagrams and according to European and national regulations.

2

Fuses or protection devices

Check that the fuses or the locally installed protection devices
are of the size and type specified in the installation manual.
Make sure that neither a fuse nor a protection device has been
bypassed.

3

Earth wiring

Make sure that the earth wires have been connected properly
and that the earth terminals are tightened.

4

Internal wiring

Visually check the switch box on loose connections or damaged
electrical components.

5

Fixation

Check that the unit is properly fixed, to avoid abnormal noises
and vibrations when starting up the unit.

6

Damaged equipment

Check the inside of the unit on damaged components or
squeezed pipes.

7

Refrigerant leak

Check the inside of the unit on refrigerant leakage. If there is a
refrigerant leak, call your local dealer.

8

Oil leak

Check the compressor on oil leakage. If there is an oil leak, call
your local dealer.

9

Power supply voltage

Check the power supply voltage on the local supply panel. The
voltage should correspond to the voltage on the identification
label of the unit.

Water supply

Fill the water piping, taking into account the minimum water volume
required by the unit. Refer to the chapter "Water charge, flow and
quality"

 

in the installation manual.

Make sure that the water is of the quality as mentioned in the
installation manual.

Purge the air at the high points of the system and check the operation
of the circulation pump and the flow switch.

Power supply connection and crankcase heating 

To switch on the crankcase heater proceed as follows:

1

Switch on the circuit breaker on the unit. Make sure that the unit
is “OFF” on the controller.

2

The crankcase heater is switched on automatically.

3

Check the supply voltage on the supply terminals L1, L2, L3, (N)
by means of a voltmeter. The voltage should correspond to the
voltage indicated on the identification label of the unit. If the volt-
meter reads values which are not within the ranges specified in
the technical data, check the field wiring and replace the supply
cables if necessary.

4

Check the LED on the reverse phase protector. If it lights up, the
phase order is correct. If not, switch off the circuit breaker and
call a licensed electrician to connect the wires of the power sup-
ply cable in the correct phase order.

After six hours, the unit is ready for operation.

General recommendations

Before switching on the unit, read following recommendations:

1

When the complete installation and all necessary settings have
been carried out, close all front panels of the unit.

2

The service panel of the switch box may only be opened by a
licensed electrician for maintenance purposes.

O

PERATION

The EWLP units are equipped with a digital controller offering a user-
friendly way to set up, use and maintain the unit.

This part of the manual has a task-oriented, modular structure. Apart
from the first section, which gives a brief description of the controller
itself, each section or subsection deals with a specific task you can
perform with the unit.

Digital controller

User interface

The digital controller consists of a numeric display, four labelled keys
which you can press and four LEDs providing extra user information.

Figure:  Digital controller

Make sure that the circuit breaker on the power supply
panel of the unit is switched off.

Use a good thread sealant for the sealing of the
connections. The sealing must be able to withstand
the pressures and temperatures of the system, it must
also be resistant to the used glycol in the water.

The exterior of the water pipes must be adequately
protected against corrosion.

In order to avoid compressor damage, it is necessary to
switch on the crankcase heater for at least six hours before
starting the compressor after a long period of standstill.

comp

x

 

100

clear

PRG
mute

SEL

Summary of Contents for Hydrocube EWLP012KAW1N

Page 1: ...OPERATION MANUAL EWLP012KAW1N EWLP020KAW1N EWLP026KAW1N EWLP030KAW1N EWLP040KAW1N EWLP055KAW1N EWLP065KAW1N Condenserless water cooled water chillers...

Page 2: ...THROW THIS MANUAL AWAY KEEP IT IN YOUR FILES FOR FUTURE REFERENCE Read the chapter Overview of the user parameters on page 8 before changing the parameters Before starting up the unit for the first t...

Page 3: ...Hz 50 Voltage V 400 Voltage tolerance 10 Recommended fuses aM 3x 40 3x 50 3x 50 Compressor Phase 3 Frequency Hz 50 Voltage V 400 Nominal running current A 11 6 14 7 16 8 Control Phase 1 Frequency Hz...

Page 4: ...I O PCB A2P input output The I O PCB A2P contains a reverse phase protector The reverse phase protector detects if the 3 phases of the power supply are connected correctly If a phase is not connected...

Page 5: ...ut having to drain the water circuit Water filter delivered with the unit installed in the field The filter installed in front of the unit removes dirt from the water to prevent damage to the unit or...

Page 6: ...Switch on the circuit breaker on the unit Make sure that the unit is OFF on the controller 2 The crankcase heater is switched on automatically 3 Check the supply voltage on the supply terminals L1 L2...

Page 7: ...also be caused by an overcharge of refrigerant Working pressure It is important to check the high and low pressure of the refrigerant circuit to ensure the proper operation of the unit and to guarant...

Page 8: ...normal operation displaying the inlet water temperature In the second case the display will start flashing Approximately 40 seconds later the controller leaves the list of direct para meters The inlet...

Page 9: ...appear in the following order d to define the measurement unit C or F c7 to define the time delay between the pump startup and the compressor startup c8 to define the time delay between the unit shut...

Page 10: ...e delay between pump and compressor startup User parameter c7 allows you to define the time delay between the pump startup and the compressor startup The default limit and step values for the time del...

Page 11: ...eration displaying the inlet water temperature In the second case the display starts flashing Approximately 40 seconds later the controller leaves the list of user parameters without saving the modifi...

Page 12: ...start but the T LED is flashing Symptom 3 The unit does not start and the T LED does not light up Symptom 4 One of the following safety devices is activated When carrying out an inspection on the sup...

Page 13: ...the fans turn freely Clean if necessary Dirty or partially blocked condenser Remove any obstacle and clean condenser coil using brush and blower Inlet air temperature of the condenser is too high The...

Page 14: ...he figures below represent the average saturated temperature of R407C in relation to the pressure readout High pressure side Low pressure side conditions high pressure 20 bar subcool 3 C NOTES 10 20 1...

Page 15: ...NOTES NOTES...

Page 16: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW30043 1...

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