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EWWD120~540MBYNN

Packaged water-cooled water chillers

4PW22685-1

Operation manual

14

Defining the thermostat settings

When automatic control mode is selected, the unit uses a thermostat
to control the cooling or heating capacity. However, the thermostat
parameters are not fixed and can be modified via the 

 screen of the user settings menu.

The default, limit and step values for the thermostat parameters are
shown in 

"Annex I" on page 21

.

Defining the lead-lag mode 

(only for EWWD360~540)

The lead/lag mode determines which of both circuits starts up first in
case of a capacity demand.

The lead-lag parameters are:

   

Automatic: the controller decides whether circuit 1 or circuit 2
starts up first.
Manual C1>C2: circuit 1 starts up before circuit 2.  If circuit 1 is
deactivated due to a failure, circuit 2 will start up instead.
Manual C2>C1: circuit 2 starts up before circuit 1. If circuit 2 is
deactivated due to a failure, circuit 1 will start up instead.

   

: In the automatic mode, the number of hours

indicated on the display is the maximum difference between the
running hours of both circuits.  This value is important for main-
tenance purposes.  It should be set high enough so that both
circuits do not require maintenance at the same time and that at
least one circuit can remain constantly active.
The lower and upper limits are 100 and 1000 hours respectively.
The default value is 1000 hours.

4  

: If this parameter is set on 

 (Yes), both circuits

will try to go up in capacity alternatingly.
If this parameter is set on 

 (No), the leading circuit will try to go

to full capacity before the lagging circuit can startup.

Defining the capacity limitation settings

In the 

   

  screen up to four possible capacity

limitation settings can be configured.

A capacity limitation can be activated:

 

  see 

"Defining the schedule timer" on

page 14

.

 

  when a changeable input is configured as

capacity limitation.

 

: to activate capacity limitation 1.

 

: the capacity limitation is not active.

   # %  

:  capacity limitation value of circuit 1 in

case of capacity limitation 1/2/3/4.

Defining the pump control settings

The 

 

 screen of the user settings menu allows the user

to define the pump-leadtime and pump-lagtime.

 

: used to define the time that the pump must run

before the unit (or the compressor in case 

   

 is selected in a DICN configuration) can start up.

 

:  used to define the time that the pump keeps

running after the unit (or the compressor in case 

 

 

  is selected in a DICN configuration) has been

stopped.

Defining the schedule timer

To activate the screens of the schedule timer or holiday period, these
first need to be enabled by changing their setting to 

  in the

appropriate screen. To de-activate the schedule timer or holiday
period, their setting needs to be reset to 

(See 

"User settings menu"

on page 11

.)

The 

 

 screen of the user settings menu allows the

user to define the schedule timer settings.

Each day of the week can be appointed to a group. The actions
defined in a group will be executed in each day belonging to that
group.

 and 

: used to define to which

group each day of the week belongs (

/

/

/

#

/

%

).

For each of the four groups up to nine actions can be set, each
with their respective timing. Actions include: putting the unit on
(

), putting the unit off (

), setting a setpoint (

 

,

 

 

 

) and setting capacity limitation (

 

,

 

 #

 %

 

). 

Beside these four groups there is also a holiday period group
which is set the same way as the other groups. Up to 12 holiday
periods can be entered in the 

 

 screen. During these

periods the schedule timer will follow the settings of the holiday
period group.

Defining dual evaporator pump control

The 

   

 screen of the user settings menu allows the

user to define the steering of two evaporator pumps (for this to be
possible a changeable digital output has to be configured for a
second evaporator pump in the service menu). Refer to the
installation manual.

:  used to define which kind of control will be used for the

two evaporator pumps. When automatic rotation is chosen the
offset on running hours also has to be entered.

: pump 1 and pump 2 will alternate to the offset on RH.

 

: pump 1 will always start up first.

 

: pump 2 will always start up first.

 

:  used to define the offset in running hours

between the two pumps. Used to switch over between pumps
when they work in automatic rotation mode.

Defining the display settings

The 

 

  screens of the usersettings menu allows

the user to define the choice of language, time and date.

 

:  used to define the language of the displayed

information of the controller (on the first screen). (Push the 

q

button repeatedly to change the operating language).

: used to define the present time (on the second screen).

: used to define the present date (on the second screen).

NOTE

If changed on one of the units in a DICN
configuration, this setting is transferred to all other
units in the network.

A functional diagram showing the thermostat
parameters can be found in 

"Annex I" on page 21

.

NOTE

Refer to “Customization in the service menu”,
chapter “Setting of the changeable digital inputs
and outputs” in the installation manual 

NOTE

A functional diagram showing the schedule timer
working can be found in 

"Annex II" on page 21

.

NOTE

The unit always works with “last command”. This means
that the last command given, whether manually by the
user or by the schedule timer, is always executed.

Examples of command that can be given are switching
the unit on/off or changing a setpoint.

NOTE

In case of a DICN network, defining the schedule timer
will only be possible through the master unit. In case of
power failure of the master unit, the slave units
however, will still operate according to settings of the
schedule timer.

Summary of Contents for EWWD120MBYNN

Page 1: ...OPERATION MANUAL EWWD120MBYNN EWWD180MBYNN EWWD240MBYNN EWWD280MBYNN EWWD360MBYNN EWWD440MBYNN EWWD500MBYNN EWWD520MBYNN EWWD540MBYNN Packaged water cooled water chillers...

Page 2: ...Y KEEP IT IN YOUR FILES FOR FUTURE REFERENCE Before starting up the unit for the first time make sure that it has been properly installed It is therefore necessary to carefully read the installation m...

Page 3: ...0 Condensor Type shell tube Qtyxmodel 2x CDEW400 1x CDEW400 1x CDEW450 2x CDEW450 Evaporator Type brased plate heatexchanger Qtyxmodel 2x AC250EQ NP128 1x AC250EQ NP128 1x AC250EQ NP162 2x AC250EQ NP...

Page 4: ...harge stopvalve 3 Condenser 19 Condensor entering water temperature sensor 4 Switchbox 20 Digital display controller 5 Compressor switchbox 21 Emergency stop 6 Air purge condenser 22 Power supply inta...

Page 5: ...ion of the evaporator is to take heat from the water that flows through it This is done by turning the liquid refrigerant coming from the condenser into gaseous refrigerant Water in outlet connection...

Page 6: ...essure relief safety valve The safety valve is activated when the pressure in the refrigerant circuit becomes too high If this occurs shut down the unit and contact your local dealer High pressure swi...

Page 7: ...ield wiring Make sure that the field wiring between the local supply panel and the unit has been carried out according to the instructions described in the installation manual according to the wiring...

Page 8: ...phanumeric display may decrease at low temperatures OPERATION The EWWD120 540 units are equipped with a digital controller offering a user friendly way to set up use and maintain the unit This part of...

Page 9: ...tialization cycle is started Once all the timers have reached zero the unit starts up When the remote ON OFF control parameter is set to YES the following table applies 2 If the water chiller does not...

Page 10: ...frigerant in circuit 1 respectively circuit 2 The first number stands for the pressure in bar the second number stands for the saturation temperature in degrees Celsius low pressure of the refrigerant...

Page 11: ...rcuits The red LED inside the p key lights up and the buzzer inside the controller is activated When a circuit safety occurs the compressor of the corresponding circuit is shut down The screen of the...

Page 12: ...n the first screen of the network menu To consult information about the outlet water temperature of the evaporator of circuit 1 and 2 only for EWWD360 540 To consult information about the unit status...

Page 13: ...information about the network safety which caused the shutdown To consult information about the dual pump wich caused the shutdown To check the time and control mode at the moment of the unit shutdown...

Page 14: ...evaporator and or condenser entering water temperature to control the capacity of the unit outlet control mode uses the evaporator leaving water temperature to control the capacity of the unit To chec...

Page 15: ...their setting needs to be reset to See User settings menu on page 11 The screen of the user settings menu allows the user to define the schedule timer settings Each day of the week can be appointed to...

Page 16: ...rd each time he wants to change the setpoint Defining BMS control allows the user to control the unit from a supervisory system The screen and screen of the service menu have to be used to set BMS par...

Page 17: ...the latest shutdown To check the safety info and the unit status proceed as follows 1 Enter the Refer to the chapter How to enter a menu on page 8 The controller enters the last screen which contains...

Page 18: ...e g and h keys 6 Press q to confirm the new password When the new password has been confirmed the controller will ask to enter the new password a second time for safety reasons The cursor is positione...

Page 19: ...panel or measure the supply voltage Voltage too low Measure the supply voltage Overload of motor Reset If the failure persists call your local dealer RESET Push the blue button on the over current rel...

Page 20: ...apacity of the unit is too low Call your local dealer Water flow is too high Recalculate the water flow The circuit is limited Check the enable disable capacity limitation remote contact POSSIBLE CAUS...

Page 21: ...perly and that the earth terminals are tightened Refrigerant circuit Check for leaks inside the unit In case a leak is detected call your local dealer Check the working pressure of the unit Refer to p...

Page 22: ...to the settings in group 2 all Saturdays and Sundays will work according to the settings in group 3 all holiday days will work according to the settings in the holiday group All group settings of gro...

Page 23: ...1 1 q h q q g h h h g h g h g h g h h g h g 2 0 1 1 1 1 g g h g g h g h g h g h g h g h g g h g h g h g h h g g 1 f 3 3 1 4 3 3 1 3 3 3 3 3 3 3 3 3 2 3 3 3 3 g h g h g h q h h g q h g h g h g h g h g...

Page 24: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW22685 1...

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