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D-EIMWC01206-15EN - 12/20 

 

Pre-charging the refrigerant when the unit is not 
running 

Pre-charge the equipment with the quantity of 
refrigerant anticipated using the Flare SAE 1/4" stop 
valve on the filter of the liquid. 

 

CAUTION: To avoid damage to the compressor, do not 
start it to speed up the pre-charge. 

 

Once the pre-charge has been completed, ask your 
manufacturer representative to perform the first start-
up. 

 

Adjustment of the refrigerant charge with the unit 
running. 
CAUTION: Only for the personnel authorized to 
perform the first start up. 

To adjust the charge of the refrigerant, use the 1/4" 
Flare SAW valve on the pipe of the liquid and make 
sure to load the refrigerant in its liquid state. 
 
To adjust the charge of the refrigerant, the compressor 
must be operating at full load (100%). 
 
Verify: 
The overheating which must be between 3 and 8 
°Kelvin 
The sub-cooling which must be between 4 and 8 
°Kelvin  
The inspection glass of the oil. The level must be within 
the glass. 
The see-through window of the pipe of the liquid which 
must be full and not show humidity in the refrigerant. If 
the see-through window of the pipe of the liquid is not 
full, gradually add refrigerant and wait for the operation 
of the unit to stabilize.  
Add refrigerant until all the verification parameters are 
within the limits. 
The unit must have time to stabilize, which means that 
the charge must be done gradually and steadily. 
 
Note the overheating and sub-cooling values for future 
reference.  
 
CAUTION: Note on the specific label the total charge of 
refrigerant put into the circuit.  
 

NOTE - 

Pay attention to a possible contamination of the 

remote condenser to avoid blocking the system.  
The manufacturer cannot check the contamination of 
the "outside" condenser of the installer. The unit has a 
precise level of contamination. 
 

In accordance with the Directive 2006/42/EC 

APPENDIX II B the units, named EWLQ090 

 

EWLQ720 

are defined as “quasi-machines”.  

The aforementioned products cannot be put into 
operation until the final machine in which it must be 
incorporate meet the legal standards. 

 

Service and limited warranty 

All the units are tested at the factory and guaranteed for 
a specific period of time. 

These units have been developed and constructed 
according to high quality standards ensuring years of 
failure-free operation. However, it is important to ensure 
proper and periodical maintenance in accordance with 
all the procedures listed in this manual and with good 
practice of machines maintenance. 
We strongly recommend stipulating a maintenance 
contract with a service authorized by the manufacturer. 
The experience and skill of the personnel, in fact, can 
ensure an efficient operation without problems over 
time. 
The unit must be covered by a suitable maintenance 
program from the time it is installed and not just from 
the start-up date. 
Keep in mind that operating the unit in an inappropriate 
manner, beyond its operating limits or not performing 
proper maintenance according to this manual will void 
the warranty. 
Observe the following points in particular, in order to 
conform to warranty limits: 

1.  The unit cannot function beyond the specified 

limits 

2.  The electrical power supply must be within the 

voltage limits and without voltage harmonics or 
sudden changes. 

3.  The three-phase power supply voltage must not 

have an imbalance between the phases greater 
than 2% in accordance with EN 60204-1:2006 
(Chapter 4-Par.4.3.2).  

4.  In case of electrical problems, the unit must 

remain 

5.  off until the problem has been solved. 
6.  Do not disable or cancel the safety devices, 
7.  whether mechanical, electrical or electronic. 
8.  The water used for filling the water circuit must 

be clean and suitably treated. A mechanical filter 
must be installed at the point closest to the 
evaporator inlet. 

9.  Unless specifically agreed at the time of the 

order, the flow of water of the evaporator must 
never exceed 120% or be below 80% of the 
nominal capacity and in any case within the 
limits provided in this manual. 

 
Periodic obligatory checks and starting up ofthe 
Groups (units) 

These Groups (units) are included in category III of the 
classification established by the European Directive 
PED 97/23/EC.  
For Groups belonging to this category,some national 
laws require a periodic check by an authorized 
organization. Please verify and contact these 
organizations to also request authorization to start it up. 

Summary of Contents for EWHQ100G

Page 1: ...n manual EWWQ090G EWWQ720L Water cooled scroll chillers EWLQ090G EWLQ720L Condenserless EWHQ100G EWHQ400G Heat pump scroll chillers Refrigerant R410A D EIMWC01206 15EN REV 00 Date Supersedes EWLQ G L Condenserless water cooled chillers ...

Page 2: ... unit can be seasonally inverted General Information All the units are delivered together withwiring diagrams certifieddrawings nameplateandDoC DeclarationofConformity Thesedocumentslistallthe technicaldataoftheunitacquiredandCONSTITUTEAN INTEGRALANDESSENTIALPARTOFTHISMANUAL In case of any discrepancy between this manual and the equipment s documents please refer to on board documents In case of a...

Page 3: ...it Identification of the labels 1 Manufacturer s logo 5 Hazardous voltage warning 2 Type of coolant in the circuit s 6 Non flammable gas symbol 3 Electrical hazard symbol 7 Identification data of the unit 4 Tighten electrical cables warning 8 Instructions for handling lifting With the exception of the unit s name plate which is always in the same position the other plates may be in different posit...

Page 4: ...gency Service wait without leaving the injured person alone until the rescue operators come Give all necessary information to the rescue operators Positioning and assembly The unit must be installed on a sturdy and perfectly level foundation For the earthing a resistant base is cement must be created with a width greater than that of the unit This base must be able to support its weight Anti vibra...

Page 5: ...the unit very slowly keeping it perfectly level Avoid bumping and or shaking the unit during the handling and loading unloading operations from the transportation vehicle push or pull the unit only using the base frame Secure the unit inside the truck to prevent it from moving and causing damages Do not allow any part of the unit to fall during loading unloading All units have lifting points marke...

Page 6: ...ure 4 Handling of the double circuit unit Alternative handling method 1 Remove before installation 2 Use lifting hooks with closing device exclusively The hooks must be safely fastened before performing the handling 3 Fork lift ...

Page 7: ...oes not exceed the design pressure of the water side heat exchangers and install a safety valve on the pipe of the water 12 Install a suitable expansion CAUTION To avoid damages install a filter that can be inspected on the water pipes at the entry to the heat exchangers Insulation of the pipes The complete water circuit including all the pipes must be insulated to avoid condensate from forming an...

Page 8: ...ponsible for any damages or malfunctions of the equipment The quality of the water must comply with the specifications listed in the following table Circulating water Water supply Possible problems Elements to be checked pH at 25 C 6 8 8 0 6 8 8 0 Corrosion limescale Electrical conductivity mS m at 25 C 40 30 Corrosion limescale Chlorine ion mg Cl l 50 50 Corrosion Sulfate ion mg SO4 l 50 50 Corro...

Page 9: ... installed must therefore ensure that the overall content of water allows the unit t operate continuously and therefore greater environmental comfort The minimum water content per unit must be calculated with a certain approximation using the following formula For units with 2 compressors M litres 12 153 x DT C 22 168 x P kW For units with 4 compressors M litres 0 32 x DT C 1 36 x P kW Where M min...

Page 10: ...f other components of the system or other appliances in general 2 Plan an electrical circuit for the connection of the unit This circuit must be protected with the necessary safety devices that is a main switch an SB fuse on each phase and a leakage towards earth detector The recommended fuses are listed in the wiring diagram provided with the unit Turn off the switch of the main insulator before ...

Page 11: ...equence and operation of all the safety devices The user must keep a log system booklet of the operating data of the unit installed and of all the periodic maintenance and service activities If the operator notes abnormal or unusual operating conditions he is advised to consult the authorized technical service of the manufacturer Periodic maintenance The periodic maintenance activities minimum are...

Page 12: ...rranty All the units are tested at the factory and guaranteed for a specific period of time These units have been developed and constructed according to high quality standards ensuring years of failure free operation However it is important to ensure proper and periodical maintenance in accordance with all the procedures listed in this manual and with good practice of machines maintenance We stron...

Page 13: ...nstalled in an aggressive environment perform this activity monthly The following are considered aggressive environments place with high concentration of industrial exhaust gas in the air Place close to the sea salt air Place close to a desert where there is a risk of sand storms Other aggressive environments 5 Safety valve Check that the cap and seal have not been tampered with Check that the saf...

Page 14: ... collection centres This manual is a technical aid and does not represent a binding offer We cannot guarantee explicitly or implicitly the completeness accuracy or reliability of its contents All data and specifications contained herein may be modified without notice The data communicated at the time of the order shall hold firm The manufacturer shall assume no liability whatsoever for any direct ...

Page 15: ...Frequency Drive condenser pump VFD 3 Way Valve VFD 3 Way Valve VFD Fans D L Limit of charge DI Digital Inputs DO Digital Outputs DPS Digital Setpoint EF External Fault EFS Evaporator Flow Switch GA General Alarm KPC 1 Pump 1 condenser water KPC 2 Pump 2 condenser water KPE 1 Pump 1 evaporator water S O Exclusion of the set point 1 HP Version only Cooling Heating Remote 2 VFD 2 ON OFF Moto Evaporat...

Page 16: ...re A Typical single refrigerant circuit The input and output of the water of the condenser and the evaporator are approximate Consult the dimensional drawings of the unit for the exact hydraulic connections ...

Page 17: ... Figure B Typical single refrigerant circuit of the moto evaporating version The input and output of the water of the evaporator are approximate Consult the dimensional drawings of the unit for the exact hydraulic connections ...

Page 18: ... Figure C Typical single refrigerant circuit for Heat Pump The input and output of the water of the condenser and the evaporator are approximate Consult the dimensional drawings of the unit for the exact hydraulic connections ...

Page 19: ...er 17 Refrigerant inlet connection from the remote condenser 18 Condenser leaving water connection 19 Condenser entering water connection 20 Evaporator leaving water connection 21 Evaporator entering water connection 22 Heat recovery leaving water connection 23 Heat recovery entering water connection DT Discharge temperature control CP High pressure transducer F13 High pressure switch ST Temperatu...

Page 20: ...acy reliability or fitness for particular purpose of its content and the products and services presented therein Specifications are subject to change without prior notice Daikin Europe N V explicitly rejects any liability for any direct or indirect damage in the broadest sense arising from or related to the use and or interpretation of this publication All content is copyrighted by Daikin Europe N...

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