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EKEX EKEXDCBAV3
Option kit for combination of Daikin condensing units
with field supplied evaporators
4PW30903-1

Installation and operation manual

4

Electrical work

1

Open the electrical box cover (A).

2

Push out 

ONLY

  the second lower wire intake hole (B) from

inside to outside. Do not damage the membrane.

3

Pass valve cable (with wires Y1 ... Y6) from the control box
through that membrane wire intake hole and connect the cable
wires into the terminal connector (C) following instructions as
described in step 4. Route the cable out of the valve kit box
according to figure below and fix with the tie wrap (D). See

"Electric wiring work" on page 4

 for more details.

4

Use a small screwdriver and follow indicated instructions for
connecting cable wires into the terminal connector according to
the wiring diagram.

5

Make sure that field wiring and insulation is not squeezed when
closing the valve kit box cover.

6

Close the valve kit box cover (4x M5).

I

NSTALLATION

 

OF

 

THE

 

ELECTRICAL

 

CONTROL

 

BOX

 

(See 

figure 4

 and 

figure 6

)

Mechanical installation

1

Fix the control box with its hanger brackets to the mounting
surface.

Use 4 screws (for holes of Ø6 mm).

2

Open the lid of the control box.

3

For electrical wiring: refer to paragraph 

"Electric wiring work" on

page 4

.

4

Install the screw nuts.

5

Close the unnecessary openings with stoppers (closing cups).

6

Close the lid securely after installation to ensure that the control
box is watertight.

E

LECTRIC

 

WIRING

 

WORK

All field supplied parts and materials and electric works must be
conform to local codes.

Use copper wire only.

All wiring must be performed by an authorized electrician.

A main switch or other means for disconnection, having a
contact separation in all poles, must be incorporated in the fixed
wiring in accordance with relevant local and national legislation.

Refer to the installation manual attached to the outdoor unit for
the size of power supply electric wire connected to the outdoor
unit, the capacity of the circuit breaker and switch, wiring and
wiring instructions.

Connection of the wires inside the control box

1

For connection to outdoor unit and to controller (field supply):

Pull the wires inside through the screw nut and close the nut
firmly in order to ensure a good pull relieve and water protection.

2

The cables require an additional pull-
relief. Strap the cable with the installed
tie wrap.

A C

D

B

4

1

2

3

1

Control box

2

Hanger brackets

3

Main PCB

4

Transformer

5

Terminal

6

PCB (for voltage conversion)

7

PCB (power supply)

8

Magnetic relay (operation / compressor ON/OFF)

9

Magnetic relay (error status)

10

Optional PCB (KRP4)

Summary of Contents for EKEXDCBAV3

Page 1: ...INSTALLATION AND OPERATION MANUAL EKEXFCBAV3 EKEXDCBAV3 Option kit for combination of Daikin condensing units with field supplied evaporators ...

Page 2: ... Y1 expansion valve gas liquid N L P1 P2 C5 C6 0 10 V remocon outdoor F2 F1 F1 F2 T1 T2 ON OFF error C1 C2 operation C3 C4 0 10 3 4 6 5 R3T R2T 8 9 3 7 5 6 1 X24A 2 4 3 4 5 1 2 10 1 5 6 3 10 13 11 7 9 8 4 2 1 5 6 3 12 13 7 9 8 2 1 2 H1 H2 H3 H4 H1 H2 H3 H4 H6 H5 H8 H7 H5 H6 H1 H3 H4 H2 H5 H6 5 H1 H3 H5 H4 H2 H7 H6 H8 X24A 1 2 EKEXDCBAV3 3 4 5 6 EKEXFCBAV3 EKEXFCBAV3 EKEXFCBAV3 EKEXDCBAV3 EKEXDCBAV...

Page 3: ...h norm i innych dokumentów normalizacyjnych pod warunkiem że używane są zgodnie z naszymi instrukcjami 18 sunt în conformitate cu următorul următoarele standard e sau alt e document e normativ e cu condiţia ca acestea să fie utilizate în conformitate cu instrucţiunile noastre 19 skladni z naslednjimi standardi in drugimi normativi pod pogojem da se uporabljajo v skladu z našimi navodili 20 on vast...

Page 4: ...it to control the room temperature This system does not require a specific external controller INSTALLATION ACCESSORIES Obligatory accessory Refer to chapter Valve kit installation on page 3 for installation instructions Optional accessories EKEXFCBAV3 EKEXDCBAV3 Option kit for combination of Daikin condensing units with field supplied evaporators Installation and operation manual READ THESE INSTR...

Page 5: ...boxes and may reduce its lifetime and influence its operation Choose a flat and strong mounting surface Parts and components 1 Outdoor unit 2 Control box EKEXFCB EKEXDCB 3 Air handling unit field supply 4 Controller field supply 5 Field piping field supply 6 Expansion valve kit Wiring connections 7 Outdoor unit power supply 8 Control box wiring Power supply and communication between control box an...

Page 6: ...o not braze yet 4 Remove the pipe fixing clamp C by unscrewing 2x M5 5 Remove the upper and lower pipe insulations 6 Braze the field piping 7 After brazing put the lower pipe insulation back in place and close it with the upper insulation cover after pealing off the liner 8 Secure the pipe fixing clamp C in place again 2x M5 9 Make sure that field pipes are fully insulated Field pipe insulation mu...

Page 7: ...al wiring refer to paragraph Electric wiring work on page 4 4 Install the screw nuts 5 Close the unnecessary openings with stoppers closing cups 6 Close the lid securely after installation to ensure that the control box is watertight ELECTRIC WIRING WORK All field supplied parts and materials and electric works must be conform to local codes Use copper wire only All wiring must be performed by an ...

Page 8: ...alve X1M R1 R2 Thermistor liquid X1M R3 R4 Thermistor gas X1M Y1 6 Expansion valve X2M P1 P2 Communication remote controller X2M C1 C2 Output error status X2M C3 C4 Output operation compressor ON OFF X2M T1 T2 Input ON OFF X2M F1 F2 Communication outdoor unit X2M C5 C6 Input 0 10 V DC capacity control Field wiring L Live N Neutral Connector Wire clamp Protective earth screw Separate component Opti...

Page 9: ...ve X1M P1 P2 Communication remote controller X1M T1 T2 Input ON OFF X1M F1 F2 Communication outdoor unit Field wiring L Live N Neutral Connector Wire clamp Protective earth screw Separate component Optional accessory BLK Black BLU Blue BRN Brown GRN Green GRY Gray ORG Orange PNK Pink RED Red WHT White YLW Yellow Description Connect to Type of cable Cross section mm2 Maximum length m Specifications...

Page 10: ...istor cable or loosening of the thermistor may result in bad contact and incorrect temperature measurement Fixation of the thermistor 1 Fix the thermistor with insulating aluminum tape field supply in order to ensure a good heat transference 2 Put the supplied piece of rubber around the thermistor R2T R3T in order to avoid loosening of the thermistor after some years 3 Fasten the thermistor with 2...

Page 11: ...N Field settings for EKEXDCB Refer to the installation manuals of both the outdoor unit and the remote controller Field settings for EKEXFCB When changing the settings 1 Make the required settings 2 Turn power OFF 3 Remove the remote controller after servicing and checking the system in cooling mode Operating the remote controller may disturb the normal operation of the system 4 Do not change T1 T...

Page 12: ...ng procedures A Controller voltage output to EKEXFCB Capacity increase area Capacity decrease area Voltage output linear function with T T actual measured temperature target temperature When T 0 the target temperature is reached Tmax maximum temperature variation as defined by installation Recommended value for Tmax 1 C 5 C T C Tmax 0 Tmax Voltage output from controller field supply 0 V 5 V 10 V M...

Page 13: ...ualified service person to clean the air filter Check if the doors or the windows are open Shut doors or windows to prevent wind from coming in Check if direct sunlight enters the room Use curtains or blinds Check if there are too many inhabitants in the room Cooling effect decreases if heat gain of the room is too large Check if the heat source of the room is excessive Cooling effect decreases if...

Page 14: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW30903 1 ...

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