background image

EKCBX/H008BBV3

Unit for air to water heat pump system

4PW66983-1C – 08.2011

Installation manual

3

Ask your dealer or qualified personnel to carry out
installation work.
Do not install the machine by yourself.
Improper installation may result in water leakage, electric
shocks or fire.

Perform installation work in accordance with this
installation manual.
Improper installation may lead to water leakage, electric
shocks or fire.

Be sure to use only the specified accessories and parts
for installation work.
Failure to use the specified parts may result in water
leakage, electric shocks, fire, or the unit falling.

Install the unit on a foundation that can withstand its
weight.

Insufficient strength may result in the fall of equipment
and causing injury.

Carry out the specified installation work in consideration
of strong winds, hurricanes, or earthquakes.
Improper installation work may result in accidents due to
fall of equipment.

Make certain that all electrical work is carried out by
qualified personnel according to the applicable legislation
and this installation manual, using a separate circuit.
Insufficient capacity of the power supply circuit or
improper electrical construction may lead to electric
shocks or fire.

Be sure to install an earth leakage circuit breaker in
accordance with the applicable legislation. Failure to do
so may cause electrical shock and fire.

Make sure that all wiring is secure, using the specified
wires and ensuring that external forces do not act on the
terminal connections or wires.
Incomplete connection or fixing may cause a fire.

When wiring between the indoor and the outdoor units
and wiring the power supply, form the wires so that the
panels can be securely fastened.
If the panels are not in place, overheat of the terminals,
electric shocks or a fire may be caused.

After completing the installation work, check to make
sure that there is no leakage of refrigerant gas.

Never directly touch any accidental leaking refrigerant.
This could result in severe wounds caused by frostbite.

Electrical work must be carried out in accordance with
the installation manual and the national electrical wiring
rules or code of practice.
Insufficient capacity or incomplete electrical work may
cause electrical shock or fire.

Be sure to use a dedicated power circuit. Never use a
power circuit shared by another appliance.

For wiring, use a cable long enough to cover the entire
distance with no connection. Do not use an extension
cord. Do not put other loads on the power supply, use a
dedicated power circuit.
Failure to do so may cause abnormal heat, electric
shock, or fire.

Do not touch the refrigerant pipes during and
immediately after operation as the refrigerant pipes may
be hot or cold, depending on the condition of the
refrigerant flowing through the refrigerant piping,
compressor and other refrigerant cycle parts. Your hands
may suffer burns or frostbite if you touch the refrigerant
pipes. To avoid injury, give the pipes time to return to
normal temperature or, if you must touch them, be sure
to wear proper gloves.

Earth the unit.
Earth resistance should be according to the applicable
legislation. 
Do not connect the earth wire to gas or water pipes,
lightning conductor or telephone earth wire. 
Incomplete earthing may cause electric shocks.

-

Gas pipe.
Ignition or explosion may occur if the gas leaks.

-

Water pipe.
Hard vinyl tubes are not effective earths.

-

Lightning conductor or telephone earth wire.
Electric potential may rise abnormally if struck by a 
lightning bolt.

Install the indoor and outdoor units, power wire and
connecting wire at least 1 meter away from televisions or
radios to prevent image interference or noise. 
(Depending on the radio waves, a distance of 1 meter
may not be sufficient to eliminate the noise.)

Do not rinse the unit. This may cause electric shocks or
fire.

Do not install the unit in places such as the following:

-

Where there is mist of mineral oil, oil spray or vapour.
Plastic parts may deteriorate, and cause them to fall 
out or water to leak.

-

Where corrosive gas, such as sulphurous acid gas, is 
produced. 
Corrosion of copper pipes or soldered parts may 
cause the refrigerant to leak.

-

Where there is machinery which emits 
electromagnetic waves. 
Electromagnetic waves may disturb the control 
system, and cause malfunction of the equipment.

-

Where flammable gases may leak, where carbon 
fibre or ignitable dust is suspended in the air or 
where volatile flammables, such as thinner or 
gasoline, are handled. Such gases may cause a fire.

-

Where the air contains high levels of salt such as that 
near the ocean.

-

Where voltage fluctuates a lot, such as that in 
factories.

-

In vehicles or vessels.

-

Where acidic or alkaline vapour is present.

CAUTION

For use of units in applications with temperature
alarm settings it is advised to foresee a delay of 10
minutes for signalling the alarm in case the alarm
temperature is exceeded. The unit may stop for
several minutes during normal operation for
"defrosting of the unit" or when in "thermostat-stop"
operation.

Summary of Contents for EKCBX008BBV3

Page 1: ...INSTALLATION MANUAL EKCBX008BBV3 EKCBH008BBV3 Unit for air to water heat pump system...

Page 2: ...ndo las disposiciones de 06 secondo le prescrizioni per 07 v v v 08 de acordo com o previsto em 09 10 under iagttagelse af bestemmelserne i 11 enligt villkoren i 12 gitt i henhold til bestemmelsene i...

Page 3: ...on to a benefit kWh rate power supply 20 11 7 Indoor unit Internal wiring Parts table 17 11 8 Requirements for indoor unit field wiring 18 11 9 Routing 18 11 10 Indoor switch box connections 18 Connec...

Page 4: ...quipment Be sure only to use accessories and optional equipment made by Daikin which are specially designed for use with the products as of subject in this manual and have them installed by an install...

Page 5: ...tire distance with no connection Do not use an extension cord Do not put other loads on the power supply use a dedicated power circuit Failure to do so may cause abnormal heat electric shock or fire D...

Page 6: ...ling ON OFF output bivalent operation permission signal for the auxiliary boiler Refer to the operation manual and to the installation manual of the digital I O PCB for more information Refer to the w...

Page 7: ...ore removing the switch box service panel outdoor unit and indoor unit Do not touch the refrigerant pipes during and immediately after operation as the refrigerant pipes may be hot or cold depending o...

Page 8: ...tions on indoor installation location Refer to 2 General safety precautions on page 2 The EKCB unit is to be wall mounted in an indoor location that meets the following requirements The space around t...

Page 9: ...5 Heater kit optional 6 Collector field supply FHL1 3 Floor heating loop field supply C Control box T Room thermostat I User interface Unit operation and space heating When a room thermostat T is con...

Page 10: ...table for heating cooling changeover connected to the unit Heating is provided through floor heating loops and fan coil units Cooling is provided through the fan coil units only Domestic hot water is...

Page 11: ...the 2 way valve 12 is open Hot water is provided to both the fan coil units and the floor heating loops With the unit in cooling mode the motorised 2 way valve 12 is closed to prevent cold water runn...

Page 12: ...ore details see field setting C 02 C 04 CAUTION Be sure that the boiler and the integration of the boiler in the system is in accordance with the applicable legislation Always install a 3 way valve ev...

Page 13: ...operate so as to achieve the target leaving water temperature as set on the user interface When weather dependent operation is active the water temperature is determined automatically depending on th...

Page 14: ...the 4 screws firmly Set point Field setting Thermo status Zone A First UI ON OFF ON OFF Zone B Second 7 03 OFF ON ON OFF Resulting water temperature UI 7 03 7 03 Result pump operation ON ON ON OFF NO...

Page 15: ...t part of the user interface Insert a slotted screwdriver into the slots 1 in the rear part of the user interface and remove the front part of the user interface 2 Fasten the user interface rear panel...

Page 16: ...e heater option FU1 Fuse 30 A 250 V FU2 FU3 Fuse F 3 15 A 250 V FU4 FU5 Fuse F 1 0 A 250 V HR1 HR2 Connector L1R Reactor LED A Pilot lamp M1C Motor compressor M1F Motor fan M1P Pump MRC W Magnetic rel...

Page 17: ...rol signal routing HV 1 Enter the control signal wires through the high voltage power supply HV PS opening at the back of the outdoor unit 2 Route the control signal wires towards the switch box locat...

Page 18: ...according to the below figure Use the correct screwdriver to tighten the terminal screws Small screwdrivers can damage the screw head and prevent appropriate tightening Over tightening the terminal sc...

Page 19: ...Grey ORG Orange PNK Pink RED Red VIO Violet WHT White YLW Yellow NOTES WIRING DEPENDING ON MODEL Wiring depending on model OPTION Option PCB PCB FIELD WIRING Field wiring FIELD SUPPLY Field supply WI...

Page 20: ...ption Required number of conductors Maximum running current 1 HV Indoor unit control signals 3 GND Minimum cable section 2 5 mm2 2 HV Indoor unit pump and heater control signals 4 1 25 A b b Minimum c...

Page 21: ...ain relief 3 Depending on the required pump operation set DIP switch SS2 3 and field setting F 00 See 12 3 Pump operation configuration on page 22 and field setting F 00 in F Option setup on page 34 C...

Page 22: ...e 2 Type 1 This type of benefit kWh rate power supply is not interrupted Type 2 This type of benefit kWh rate power supply is interrupted after elapse of time Type 3 This type of benefit kWh rate powe...

Page 23: ...multaneous demand for more space heating cooling and domestic water heating a Only applicable in case DIP switch 2 ON Heating cooling priority Priority to highest demand side b b Heating cooling or do...

Page 24: ...e decreased to a value between 15 C and 25 C by adjusting the field setting 9 01 heating set point lower limit Refer to 12 9 Field settings on page 24 INFORMATION To set the pump speed refer to 12 8 S...

Page 25: ...abnormal noises and vibrations when starting up the unit 8 Damaged equipment Check the inside of the unit on damaged components or squeezed pipes 9 Refrigerant leak Check the inside of the unit on re...

Page 26: ...eeping all 4 buttons pressed for at least 5 seconds in normal mode Note that no indication on the user interface is given When level 2 3 is selected the actual permission level either level 2 or level...

Page 27: ...ic hot water should be heated 2 01 Status defines whether the disinfection function is turned on 1 or off 0 2 02 Start time time of the day at which the domestic hot water should be heated 2 03 Set po...

Page 28: ...OFF for domestic hot water mode TDHW THP OFF 2 C Refer to setting 5 03 on page 27 6 00 on page 28 and 6 01 on page 28 Results in the most optimum coverage of domestic hot water heated by the pump 4 03...

Page 29: ...uals or drops below the specified space heating priority temperature i e low outdoor temperature In this case the domestic hot water will only be heated by the booster heater 5 02 Space heating priori...

Page 30: ...le 1 Scheduled storage 6 03 1 scheduled reheat 6 05 1 disinfection function 2 01 1 activated A Scheduled storage operation activated at 6 04 heat up domestic hot water untill domestic hot water user i...

Page 31: ...ng pattern Make sure the domestic water is not heated unnecessary Start with activating automatic storage during night default setting If it seems that the scheduled storage domestic water heating dur...

Page 32: ...res the lowest set point in cooling mode Example fan coil unit The actual second set point heating value depends on the selected value of setting 7 03 In case 7 03 1 24 the actual second set point wil...

Page 33: ...N By adapting the booster heater delay time versus the maximum running time an optional balance can be found between the energy efficiency and the heat up time However if the booster heater delay time...

Page 34: ...s to determine based on the outdoor temperature which heating source can will provide the space heating either the Daikin indoor unit or an auxiliary boiler The field setting bivalent operation apply...

Page 35: ...in 8 5 Application 5 on page 9 when bivalent operation function is enabled Daikin shall not be held liable for any damage resulting from failure to observe this rule INFORMATION The combination of set...

Page 36: ...cooling permission F 01 Space cooling permission temperature defines the outdoor temperature below which space cooling is turned off Bottom plate heater control Applies only in case the option bottom...

Page 37: ...60 5 min 3 Auto restart 00 Status 0 ON 0 1 4 Backup booster heater operation and space heating off temperature 00 Backup heater operation 1 ON 0 1 01 Backup booster heater priority 0 OFF 0 1 2 02 Spac...

Page 38: ...7 Set back operation stop time 5 00 0 00 23 00 1 00 hour 08 Leaving water set back value 2 0 10 1 C C Setup on EKRP1HB digital I O PCB 00 Solar priority mode setting 0 0 1 1 01 Alarm output logic 0 0...

Page 39: ...on number selection 1 1 20 1 06 Heating set point of selected action number F 05 25 0 c 15 55 1 C 07 Time of selected action number F 05 0 c 0 72 12 hour 08 Underfloor heating screed dry out program e...

Page 40: ...sconnections or malfunctions an error code will be displayed on the user interface Otherwise the user interface will return to normal operation 4 To resolve the error codes see 16 3 Error codes on pag...

Page 41: ...ample 25 C Save the new value by pressing the pr button 3 Set in F 07 Time of selected action number F 05 example 24 hours Save the new value by pressing the pr button 4 Repeat step 1 through 3 to pro...

Page 42: ...with domestic hot water tank only and K4M by use of an ohmmeter All contacts of these contactors must be in open position INFORMATION When the program is stopped by an error by an operation switch off...

Page 43: ...hot Your hand may suffer burns To avoid injury give the piping time to return to normal temperature or be sure to wear proper gloves WARNING Do not touch the refrigerant pipes during and immediately...

Page 44: ...d setting 4 00 is turned on see 12 9 Field settings on page 24 Check whether or not the thermal protector of the backup heater has been activated refer to 5 2 Main components of the indoor unit on pag...

Page 45: ...he reset button refer to 5 2 Main components of the indoor unit on page 5 for location of the reset button Check the reset button of the thermal protector If both the thermal protector and the control...

Page 46: ...xecuted F 08 Underfloor heating screed dry out program enabled 1 disabled 0 is always cleared to 0 disable This means that in case a second time a Underfloor heating screed dry out program must be sta...

Page 47: ......

Page 48: ...4PW66983 1C 08 2011 Copyright 2010 Daikin...

Reviews: